Craftsman 917276865, 917276863, 917276862 Owner’s Manual

Operator's Manual

CRRFTSMIIN°

LAWN TRACTOR

24.0 HP, 54" Mower

Electric Start

Automatic Transmission

Model No.

917.276862\276863 276865

• Espahol, p. 36

This product has a low emission engine which operates

_]_ differently from previously built engines. Before start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

you

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 12

Maintenance Schedule ........................ 20

LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY

2-YEAR ON TRACTOR

When used and maintained according to the operator's manual instructions, if this tractor fails due to a defect in material or workmanship within two years from the date of pur-

chase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first 30 days of purchase, there will be no charge to service the product in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the product to an authorized Craftsman drop-off location. For the nearest

authorized location, call 1-800-4-MY-HOME®. Tractor warranty coverage does not include:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to electri-

cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs necessary because of fuel determined to be

contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• The tractor battery, which is covered for only 90 days as stated below. 90-DAYS ON BATTERY

For ninety (90) days from the date of purchase, if the battery included with this tractor is

defective in material or workmanship (our testing proves it will not hold a charge), it will

be replaced free of charge.

Maintenance ........................................ 20

Service and Adjustments ..................... 24

Storage ................................................ 31

Troubleshooting ................................... 32

Sears Service ........................ Back Cover

During the first 30 days of purchase, there will be no charges to replace the battery in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the battery to an authorized Craftsman drop-off location. For the nearest

authorized location, call 1-800-4-MY-HOME®. All tractor and battery warranty coverage is void if this product is used for commercial or

rental purposes. This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_,DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

,_WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

,_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com- ponents contain or emit chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm.

_,WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystand- ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard, or

other safety devices in place and work- ing.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up

to occur. Clean any oil or fuel spillage

before operating or storing the machine.

Allow machine to cool before

storage.

I1. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neu-

tral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attach- ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

II1. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommenda- tion for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con- tainer where there is an open flame,

spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then

refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and re- place with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra cau- tion when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons

and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W30

(below 32°F)

Oil Capacity: W/Filter: 64 oz.

W/O Filter: 60 oz.

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed Forward: 0-5.8

Reverse: 0-2.1 Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained repre-

sentatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS

manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesion-

al repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10% off

regular price of preventive maintenance

check.

• Fast help by phone - phone support

from a Sears representative on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

(1) Wheel

Mower Front Wheel

(1) Shoulder Bolt

(5) 1-3/16 O.D. Washers

(1) 1-1/40.D. Washer

Mower

(1) 3/40.D. Washers

(2) Small Retainer

Springs - 5/16

(1) Locknut 3/8-16

_1)F(1) Front Link

__¢:::_(1) Anti-Swar Bar

(2) Rear Lift Link

Assemblies

(1) Oil Drain Tube For Future Use

(2) Keys

Mower Install Slope Sheet

Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below. (1) 3/4" wrench (1) Pliers

(1) 9/16" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut along dashed lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose aprts or cartons and remove.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals)

charge battery for minimum of one hour at

6-10 amps. (See "BATTERY" in Mainte- nance section of this manual for charging

instructions).

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

,_ WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in "trans- mission disengaged position" (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Be sure all the above steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans- mission engaged" position (see "TO

TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Raise attachment lift lever to its highest position.

6. Removekeyfrombagandstartthe engine(see"TOSTARTENGINE"in

theOperationsectionof thismanual). Afterenginehas started,movethrottle controlto idle position.

7. Releaseparkingbrake.

8. Slowlydepressforwarddrivepedaland drivetractoroff skid.

9. Applybraketostop tractorandset parkingbrake.

10.Turnignition keyto "STOP"position.

Continuewith theinstructionsthatfollow.

ASSEMBLE FRONT WHEEL TO MOWER

1. Using shoulder bolt, washer and Iocknut from parts bag, assemble front

wheel to mower as shown. Tighten

securely.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before slid-

ing mower under tractor.

4. Slide mower under tractor until it is centered under tractor.

5. FIRST INSTALL ANTI-SWAY BAR (S).

- From right side of mower, insert ant-sway bar into hole in transmission

bracket (T).

INSTALL MOWER AND DRIVE BELT

See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional

guidance on this assembly. Be sure tractor is on level surface and

engage parking brake.

1. Lower attachment lift lever to it's lowest position.

A CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly and engage in lowest position.

2. Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to

the right.

Remove plastic tie securing belt, bring belt forward and check belt for proper routing in all mower pulley grooves.

- Pivot bar towards you and insert other end of bar into hole in rear mower

bracket (D). Move mower as needed to insert bar.

- Secure with washer and retainer spring as shown.

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor

chassis and secure with washer and

retainer spring.

7. Repeat on opposite side of tractor.

8. ATTACHREARLIFTLINKS(C)- Insert rodend oflinkassemblyintoholeintrac-

tor liftshaftsuspensionarm(L)andpivot

linkdowntomower.Liftrearcornerof mowerandpositionslotinlinkassembly overpinonrearmowerbracket(D)and

securewithwasherandretainerspring.

9. Repeatonoppositesideof tractor.

12.Insertotherendoflink(E)into holein frontmowerbracket(H)andsecurewith

washerandretainerspring(J).

13.Disengagebelttensionrod(K)from lock- ingbracket(L).

14.Installbeltontoengineclutchpulley(M).

IMPORTANT:Checkbeltforproperrouting

inallmowerpulleygrooves.

10.Turnsteeringwheeltopositionwheels straightforward.

11.ATTACHFRONTLINK(E)-Workfrom leftsideoftractor.Insertrodendoflink

assemblythroughfrontholeintractor frontsuspensionbracket(F)andsecure

withretainerspring(G)throughholein linklocatedbehindthebracket.

15.Engagebelttensionrod(K)onlocking

A bracket(L).

CAUTION:Belttensionrodis spring

loaded.Haveatightgriponrodandengage slowly.

16.Raiseattachmentliftleverto highest position.

17.Ifnecessary,adjustgaugewheels beforeoperatingmowerasshowninthe

Operationsectionofthismanual.

02937

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

#'CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this

Quality Product. Please review the following checklist:

v" All assembly instructions have been

completed.

v" No remaining loose parts in carton. v" Battery is properly prepared and

charged.

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following impor-

tant items:

v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

v" Become familiar with all controls, their

location and function. Operate them before you start the engine.

v" Be sure brake system is in safe operat-

ing condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

v" It is important to purge the transmission

before operating your tractor for the first

time. Follow .proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I',,,I

REVERSE NEUTRAL HIGH LOW SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

CHOKE FAST

IGNITION SWITCH

MOWER LIFT

LIGHTS ON FUEL BATTERY FORWARD PEDAL

REVERSE CRUISE CONTROL

CLUTCH/BRAKE

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury and/or property damage.

,_l,l{llll!,Jtl.,

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used

to raise and lower the mower or other at-

tachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking

the tractor and starting the engine.

control engine speed.

(E) ATTACHMENT CLUTCH SWITCH

- Used to engage the mower blades, or

other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-

tion of mower or other powered attach-

ment while in reverse.

03105

(H) LIGHT SWITCH -Turns the head-

lights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired

speed without holding the forward drive

pedal.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disen- gages transmission for pushing or slowly towing the tractor with the engine off. (N) CHOKE CONTROL - Used when starting a cold engine. (P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal (B) all the way

down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake

lever. Pedal should remain in brake position. Make sure parking brake will

hold tractor secure.

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key

when leaving tractor to prevent unau- thorized use.

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. ,_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position (O).

(I) Attachment Clutch Switch

Pull Out To "Engage"

(O) Push-In to "Disengaged"

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower performance.

TO USE CHOKE CONTROL (N)

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse

(L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or transporting on relatively

smooth, straight surfaces. Other conditions such as trimming at slow speeds may

cause the cruise control to disengage. Do

not use the cruise control on slopes, rough

terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever

(J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive

pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cut- ting height slot.

• Slide pointer tab (T) to desired cutting

height as a reminder for next time you

mow.

The cutting height range is approxi-

mately 1" to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in appro-

priate hole. Tighten securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut with at- tachment lift lever.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield (S)in place.

,_WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing

area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before and while backing.

4. Slowly depress reverse drive pedal to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key

is placed in the ROS "ON" position.

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.). TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs servicing. When service is required, the

service reminder will flash for two hours. To service engine and mower, see the

Maintenance section of this manual. NOTE: Service reminder runs when the

ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

•6J,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating posi-

tion.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

URGE TRANSMISSION

CAUTION: Never engage or dis-

engage freewheel lever while the engine is running. To ensure proper operation and per-

formance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely on a level surface

- that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen-

,_gage parking brake.

AUTION: At any time, during step

4, there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse posi- tion and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH B 25 so loo SEASON STORAQE

Check Brake Operation

Check Tire Pressure

USE HOURS HOURS HOURS HOURS

R Check Operator Presence & ROS Systern_

A Check for Loose Fasteners

C Check/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling

Check Mower Levelness Check V-Belts

Check Enqine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter

_ Clean Air Filter

G Clean Air Screen

I Inspect Muffler/SparkArrester

N Replace Oil Filter !If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Re lace Fuel Filter .....

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle ii_]

Zerk _

@ Front Wheel

Bearing zerk_ !

Steering

Sector Gear Teeth

_General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

Spindle

Zerk

Front Wheel

Bearing zerk

Engine

Mandrel

Zerks

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at- tempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

ROS "ON" Position

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

sharp. Replace worn, bent or damaged

blades.

_1,CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped

"GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Blade Bolt Assembly

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Engine "ON" Position (Normal Operating)

Blade

Mandrel

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro- leum jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual). TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

your nearest Sears or other qualified

service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION Only use high quality detergent oil rated

with API service classification SG-SL.

Select the oil's SAE viscosity grade according to your expected operating

temperatu re.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100 C -30 -20 -10 0 10 20 10 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

LF°C_edn _ X

Closed and _ _, Yellow {'--2- - -"

o 0 !j..-xW

,_, ; >. t j#" "D rain

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

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