Craftsman 917276641, 917276640 Owner’s Manual

Operator's Manual
CRRFTSMIIN°
LAWN TRACTOR
20.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.276640 \ 276641
This product has a low emission engine which operates
_]_ differently from previously built engines. Before start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
you
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 17
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 28
Troubleshooting ................................... 29
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY
2-YEAR ON TRACTOR When used and maintained according to the operator's manual instructions, if this
tractor fails due to a defect in material or workmanship within two years from the date of
purchase, call 1-800-4-MY-HOME® to arrange for free repair. During the first 30 days of purchase, there will be no charge to service the product in
your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the product to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®.
Tractor warranty coverage does not include:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to electri- cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual.
Engine (fuel system) cleaning or repairs necessary because of fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
The tractor battery, which is covered for only 90 days as stated below.
90-DAYS ON BATTERY
For ninety (90) days from the date of purchase, if the battery included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will
be replaced free of charge. During the first 30 days of purchase, there will be no charges to replace the battery in
your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the battery to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®.
All tractor and battery warranty coverage is void if this product is used for commercial or
rental purposes.
This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179
_,DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
,_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and
burn. Do not allow the mower to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
I1. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
Remove gas-powered equipment from Check their proper operation regularly. the truck or trailer and refuel it on the Keep machine free of grass, leaves, or
ground. If this is not possible, then other debris build-up. Clean oil or fuel refuel such equipment with a portable spillage and remove any fuel-soaked
container,dispensernozzle.ratherthan from a gasoline storing.debrisAllow machine to cool before
Keep the nozzle in contact with the rim If you strike a foreign object, stop and of the fuel tank or container opening at inspect the machine. Repair, if neces- all times until fueling is complete. Do sary, before restarting. not use a nozzle lock-open device. Never make any adjustments or repairs
If fuel is spilled on clothing, change with the engine running.
clothing immediately. Check grass catcher components and Never overfill fuel tank. Replace gas the discharge guard frequently and
cap and tighten securely, replace with manufacturer's recom-
GENERAL SERVICE mended parts, when necessary.
Never operate machine in a closed blade or wear gloves, and use extra area. caution when servicing them.
Keep all nuts and bolts tight to be sure Check brake operation frequently. Ad- the equipment is in safe working condi- just and service as required. tion. Maintain or replace safety and instruc-
Never tamper with safety devices, tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who
have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Mower blades are sharp. Wrap the
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.50 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: W/Filter: 56 oz.
W/O Filter: 48 oz.
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: 0-5.5
Reverse: 0-2.4
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained repre-
sentatives and the proper tools to service
or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone sup-
port from a Sears representative on products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Cut along dashed lines on all four pan- els of carton. Remove end panels and lay side panels flat.
2. Remove protective materials from trac- tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
(1) Oil Drain Tube For Future Use
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
CHECK BATTERY
1. Lift seat pan to raised position. NOTE:If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10
amps.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
7
3. Place freewheel control in "trans- mission disengaged position" (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Raise attachment lift lever to its highest position.
7. Remove key from bag and start the
engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11 .Turn ignition key to "STOP" position. Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is operat- ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged.
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls, their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe operat-
ing condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
Thesesymbolsmayappearon yourtractoror in literaturesuppliedwiththe product.
Learnand understandtheir meaning.
R N H I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROS)
, ®s x)o
REVERSELIGHTS ON FUEL BATTERY
FORWARD CRUISE CONTROL CLUTCH/BRAKE
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,_l_llIII/£1il,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LIFT
PEDAL
9
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at-
tachments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THROTTLE/CHOKE CONTROL
- Used for starting and controlling engine
speed. (E) ATTACHMENT CLUTCH LEVER
- Used to engage the mower blades, or
other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting and stopping the engine.
03078
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach- ment while in reverse.
(H) LIGHT SWITCH - Turns the head- lights on and off. (J) MOTION CONTROL LEVER - Selects the speed and direction of tractor. (M) FREEWHEEL CONTROL - Disen- gages transmission for pushing or slowly towing the tractor with the engine off. (P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from clutch/ brake pedal (B), then release park- ing brake lever. Pedal should remain in brake position. Make sure parking
brake will hold tractor secure.
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch clutch lever to disengaged position
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move motion control lever (J) to neutral position.
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key
when leaving tractor to prevent unau- thorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping
tractor on grass areas. _IbOAUTION: Always stop tractor
completely, as described above, and set
parking brake before leaving the operator's
position.
(=r_'t) Attachment (t'_) Disengaged
Clutch Position Engage Position
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed
(fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower
performance.
11
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the motion control lever. (J)
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appro-
priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
Put attachment lift lever in desired cut- ting height slot.
Slide pointer tab (T) to desired cutting height as a reminder for next time you
mow.
The cutting height range is approxi-
mately 1" to 4". The heights are mea- sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
,_CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield (S)in place.
12
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key
is placed in the ROS "ON" position.
_L, WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary. USING THE REVERSE OPERATION
SYSTEM - Only use if you are certain no children or
other bystanders will enter the mowing area.
1. Move motion control lever to neutral (N) position.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing.
4. Slowly move motion control lever to reverse (R) position to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
ROS "ON" Position
Engine "ON" Position (Normal Operating)
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
13
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual. NOTE: Service reminder runs when the
ignition key is in any position but "STOP". For accurate reading, be sure key remains
in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness. A, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
14
COLD WEATHER STARTING ( 50 ° F and below)
7. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme-
diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature, the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur- ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
URGE TRANSMISSION
CAUTION: Never engage or dis-
engage freewheel lever while the engine
is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on a level surface
- that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake
pedal.
AUTION: At any time, during step
4, there may be movement of the drive wheels.
4. Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
5. Move motion control lever to neutral
(N) position. Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever for- ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now
ready for normal operation.
15
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
f
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
16
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
SCHEDULE EACH B 25 so loo SEASONSTORAQE
Check Brake Operation
Check Tire Pressure
T
USE HOURS HOURS HOURS HOURS
R Check Operator Presence & ROS Systern_
A Check for Loose Fasteners
C Check/Replace Mower Blades
T Lubrication Chart
0 Check Battery Level
R
Clean Battery and Terminals Check Transaxle Cooling
Check Mower Levelness Check V-Belts
Check Enqine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter
_ Clean Air Filter
G Clean Air Screen
I Inspect Muffler/SparkArrester
N Replace Oil Filter !If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug Replace Air Filter Paper Cartridge
Re lace Fuel Filter .....
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
i/ v'
v'4
v'
Vie1,2
Vlf1,2
v
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
II' v"
v'
VI_,2
v'
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle i Spindle
Zerk Zerk
Front Wheel
Front Wheel
Bearing zerk
Bearing zerk
Steering
Sector Gear Teeth
_General Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
Engine
TRACTOR Always observe safety rules when per-
forming any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to drive in reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged
blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Blade
Blade Bolt Assembly (Special)
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
18
TOCLEANBATTERYANDTERMINALS
Corrosionanddirt onthebatteryandtermi- nalscancausethe batteryto"leak"power.
1. DisconnectBLACKbatterycablefirst then RED battery cableandremove
batteryfrom tractor.
2. Rinsethe batterywithplainwaterand dry.
3. Cleanterminals andbatterycableends withwirebrushuntilbright.
4. Coatterminalswith greaseor petro- leumjelly.
5. Reinstallbattery(See"REPLACING BATTERY"inthe SERVICEANDAD-
JUSTMENTSsectionofthismanual).
TRANSAXLECOOLING Thetransmissionfanandcoolingfins
shouldbe keptcleanto assureproper
cooling.
Donotattemptto clean fanor transmis- sionwhile engineis runningorwhilethe
transmissionis hot.Topreventpossible
damageto seals,do notuse highpressure
water orsteamto cleantransaxle.
Inspectcoolingfanto besurefanblades
are intactandclean.
Inspectcoolingfinsfordirt, grassclip-
pingsandothermaterials.Toprevent damageto seals,do not usecom-
pressedair orhigh pressuresprayerto cleancooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
your nearest Sears or other qualified
service center.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Closed and
Locked Position
Yellow Cap Tube
Oil Drain Valve
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -_o -2o -1; ; ;o _o 1o 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oi_ visccha_tl e
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULl" line on dipstick. Push dipstick down
19
firmly into the tube when finished.
ENGINEOIL FILTER Replacetheengine oil filter every season
or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every 100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Pull up on air filter cover handle and rotate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge and pre-cleaner from base.
4. Clean base carefully to prevent debris from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5. Place new pre-cleaner and cartridge firmly in base.
6. Align tabs on cover with slots in blower housing and replace cover.
7. Hook handle on cover and push down on handle to close.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterio- ration of the cartridge. Do not oil car- tridge. Do not use pressurized air to clean cartridge.
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stub- born dried gum fibers.
ENGINE COOLING SYSTEM Debris may clog the engine's air cool-
ing system. Remove blower housing and clean area shown to prevent overheating and engine damage.
Air Screen Clean out chaff and debris
Handle
Cover
Cartridge
Tabs
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage. SPARK PLUG(S)
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu- retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
Clamp
20
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with auto- motive type wax.
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. Lower attachment lift lever to its lowest position.
3. Roll belt off engine pulley (M).
4. Remove retainer spring (K), slide collar (L) off and push housing guide (P) out
of bracket.
5. Remove clutch cable spring (Q) from idler arm (R).
6. Disconnect front link (E) from mower
- remove retainer spring and washer.
7. Go to either side of mower and discon- nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove
retainer springs and washers.
8. Go to other side of mower and discon- nect the suspension arm and rear lift
link.
,_ CAUTION: After rear lift links are dis- connected, the attachment lift lever will be
spring loaded. Have a tight grip on lift lever when changing position of the lever.
9. Slide mower out from under right side
of tractor.
©
03042
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