Craftsman 917276412, 917276411, 917276410 Owner’s Manual

Operator's Manual

CRRFTSMI:IN°

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.276410 \ 276411

276412

• Espahol, p. 33

_]] his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Warranty.................................................2

SafetyRules...........................................3

ProductSpecifications............................6

Assembly/Pre-Operation........................8

Operation..............................................11

Maintenance.........................................17

ServiceandAdjustments......................22

Storage.................................................28

Troubleshooting....................................29

SearsService.........................BackCover

MaintenanceSchedule.........................17

LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY

2-YEAR ON TRACTOR

When used and maintained according to the operator's manual instructions, if this tractor fails due to a defect in material or workmanship within two years from the date of pur- chase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first 30 days of purchase, there will be no charge to service the product in your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the product to an authorized Craftsman drop-off location. For the nearest

authorized location, call 1-800-4-MY-HOME®. Tractor warranty coverage does not include:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to electri-

cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs necessary because of fuel determined to be

contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• The tractor battery, which is covered for only 90 days as stated below. 90-DAYS ON BATTERY

For ninety (90) days from the date of purchase, if the battery included with this tractor is

defective in material or workmanship (our testing proves it will not hold a charge), it will

be replaced free of charge.

During the first 30 days of purchase, there will be no charges to replace the battery in your home. For your convenience, in-home warranty service will still be available after

the first 30 days of purchase, but a trip charge will apply. This charge will be waived if you transport the battery to an authorized Craftsman drop-off location. For the nearest

authorized location, call 1-800-4-MY-HOME®. All tractor and battery warranty coverage is void if this product is used for commercial or

rental purposes. This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

DANGER:This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

,_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

,_WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known to the State of California to cause cancer

and birth defects or other reproductive

harm. ,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves

and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

I1. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neu-

tral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen- gage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attach- ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommenda- tion for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con- tainer where there is an open flame,

spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disen-

gage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded and Type: Regular

Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter 56 oz.

W/O Filter 48 oz.

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed Forward: (MPH): 1st 1.1

2nd 1.4

3rd 2.2 4th 3.4 5th 4.3

6th 5.5

Reverse: 1.7

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained repre-

sentatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte- nance check.

• Fast help by phone- phone sup-

port from a Sears representative on products requiring in-home repair, plus

convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt

5/16-18 x 4

_ Steering Wheel

i I I i

Adapter

(1) Large Flat Washer

(1) 5/16 Lock Washer

Steering

Extension

Shaft

Boot

Seat

Keys

(2) Keys

(1) Washer

@ 17/32 x1-3/16 x12 Gauge

_(1 ) Knob

(1) Oil Drain Tube For Future Use

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dashed lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

!i ilii

Steering Wheel

/-%\1

Insert

5/16 Hex Bolt

Steering

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se-

curely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat

washerloosely.Donottighten.

6. Lowerseatintooperatingpositionand sitin seat.

7. Slideseatuntilacomfortableposition isreachedwhichallowsyou to press clutch/brakepedalallthewaydown.

8. Getoff seat withoutmovingitsad- justed position.

9. Raiseseatandtightenadjustment knobsecurely.

Seat

Seat Pa_

Flat Washer

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

Seat

Shoulder Bolts

Label

Terminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects. TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

#"CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged.

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

(Automatic Models only)

OPERATION

SYSTEM (ROS)

FUEL BATTERY REVERSE FORWARD CRUISE CONTROL

FREE WHEEL

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

,Jl_l{_l/l£111.,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

MOWER LIFT

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Clutch/Brake Pedal

Throttle/Choke Control

Attachment

Clutch Lever

Ignition Switch

"ON" Position

Lift Lever Plunger

Attachment

Lift Lever

_nC_ ight

ustment

icator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor. IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment

while in reverse.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Throttle/ Attachment Clutch Lever Choke "Enc Position

Control _

"Brake"

Position

Clutch/Brake "Disengaged" Lever Pedal Position

nition Key

,"Disengaged"

Position

Parking Brake

"Engaged"

Position

Gearshift

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired po- sition.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_ICAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Lift

Lever High Position

Attachment ___,,_,

Clutch Lever ,4,_--..._Low

"En(

Position Position

Shield

OPERATING IN REVERSE Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc-

tion with the attachment clutch engaged will shut off the engine unless the ignition

key is placed in the ROS "ON" position.

,d_,WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion.

3. Look down and behind before and while backing up.

4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake

pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

TO OPERATE ON HILLS ,_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

Engine "ON" Position (Normal Operating)

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, imme- diately move the throttle control to the

fast position. Engine warm-up may take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used dur- ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

(

00272

• If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MAINTENANCE

SCHEDULE

2,heck Brake Operation 2,heck Tire Pressure

R 2,heck Operator Presence & ROS Systern_

A Dheck for Loose Fasteners

C Dheck/Replace Mower Blades t _ubrication Chart

0 Dheck Battery Level R Dlean Battery and Terminals

Dheck Transaxle Cooling Dheck Mower Levelness

2,heck V-Belts

Dheck Engine Oil Level

._hange Engine Oil (with oil filter)

Change Engine Oil (without oil filter

_ 2,lean Air Filter

BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

EACH 8 25 50 100 SEASON STORAGE

USE HOURS HOURS HOURS HOURS

G 3lean Air Screen

I nspect Muffler/Spark Arrester

N _eplace Oil Filter (If equipped)

E 3lean Engine Cooling Fins

_eplace Spark Plug

qeplace Air Filter Paper Cartridge

__ R_._olace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-tree battery,

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to Q S_

operator abuse or negligence. To receive Zerk full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

@Front Wheel ,-

Bearing

Zerk

tractor. At least once a season, check to see if

you should make any of the adjustments @Engine

described in the Service and Adjustments " section of this manual. "

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

_SAE 30 or 10w30 Motor Oil @General Purpose Grease

_PRefer to Maintenance "ENGINE" Section

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

-- @ Spindle Zerk

@Front Wheel

Bearing Zerk

TRACTOR Alwaysobservesafetyruleswhenper-

formingany maintenance.

BRAKEOPERATION Iftractorrequiresmorethanfive (5) feetto

stopat highestspeedin highestgearon a level,dryconcreteorpavedsurface,then

brakemustbecheckedandadjusted.(See "TOADJUSTBRAKE"inthe Serviceand

Adjustmentssectionofthismanual). TIRES

• Maintainproperairpressureinalltires (See"PRODUCTSPECIFICATIONS" sectionofthis manual).

• Keeptiresfreeof gasoline,oil, or insect controlchemicalswhichcan harm rub-

ber.

• Avoidstumps,stones,deep ruts,sharp objectsandotherhazardsthat may causetire damage.

NOTE:Tosealtire puncturesandprevent

flat tiresdueto slow leaks,tiresealant

maybe purchasedfromyourlocalparts dealer.Tiresealantalso preventstire dry

rotand corrosion.

OPERATORPRESENCESYSTEMAND

REVERSEOPERATIONSYSTEM(ROS) Besure operatorpresenceand reverse

operationsystemsare workingproperly.If

yourtractordoesnot functionasde-

scribed,repairtheproblemimmediately.

• Theengine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ig- nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to go into reverse should shut off the engine.

ROS "ON" Position

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch is engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2. Remove blade bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque). IMPORTANT: Blade bolt is heat treated.

Trailing Mandrel As,,

Edge Up_ Blade

Lock Washer

_--Blade Bolt

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts. TO SHARPEN BLADE

NOTE: We do not recommend sharp- ening blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

Engine "ON" Position (Normal Operating)

Centel Hole

• The bladecan be sharpenedwith a file oron a grindingwheel. Do notattempt

to sharpenwhileon the mower.

• Tocheckbladebalance,you will need a 5/8"diametersteelbolt,pin,ora cone

balancer. (Whenusinga conebalancer, followthe instructionssuppliedwith

balancer.)

NOTE: Do notuse a nail forbalancing blade.Thelobesofthe centerholemay appearto be centered,butare not.

• Slide bladeon to an unthreadedportion ofthe steelboltor pin andholdthe

bolt or pinparallelwiththeground. If bladeis balanced,it shouldremainina

horizontalposition. If either endof the blademovesdownward,sharpenthe

heavyend untilthe bladeisbalanced.

Blade

5/8" Bolt or Pin

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petro- leum jelly.

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL.

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

-30 -20 -10 0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.)improve starting in cold weather, the oils will result in in- creased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine dam- age from running low on oil.

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

oi]vJs¢ chair1 e

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

Handle

Cartridge

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to prevent debris

from falling into carburetor.

NOTE: If very dirty or damaged, replace

cartridge.

5. Place new pre-cleaner and cartridge

firmly in base.

6. Align tabs on cover with slots in blower housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used

to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.

"Slots

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

ENGINE COOLING SYSTEM Debris may clog the engine's air cool-

ing system. Remove blower housing and

clean area shown to prevent overheating

and engine damage.

Air Screen

Clean out chaff and debris

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