Craftsman 917276391, 917276393, 917276392 Owner’s Manual
Operator's Manual ....
I RI:IFTSMFIN°
LAWN TRACTOR
18.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.27639
• Espafiol, p. 33
This product has a low emission engine which operates
[_ differently from previously built engines. Before you start the
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www,sears,com/craftsman
engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-600-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Warranty..................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
Maintenance.........................................17
ServiceandAdjustments......................22
Storage.................................................28
Troubleshooting....................................29
SearsService.........................BackCover
MaintenanceSchedule.........................17
LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY
2-YEAR ON TRACTOR
When used and maintained according to the operator's manual instructions, if this tractor
fails due to a defect in material or workmanship within two years from the date of pur-
chase, call 1-800-4-MY-HOME® to arrange for free repair.
During the first 30 days of purchase, there will be no charge to service the product in
your home, For your convenience, in-home warranty service wilt still be available after
the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the product to an authorized Craftsman drop-off location. For the nearest
authorized location, call 1-800-4-MY-HOME®°
Tractor warranty coverage does not include:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oiEfilters.
• Standard maintenance servicing, oil changes, or tune-ups.
= Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
. Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
° Repairs necessary because of operator negligence, including but not limited to electri-
cal and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
operator's manual.
° Engine (fuel system) cleaning or repairs necessary because of fuel determined to be
contaminated or oxidized (stale)_ In general, fuel should be used within 30 days of its
purchase date.
= Normal deterioration and wear of the exterior finishes, or product label replacement.
° The tractor battery, which is covered for only 90 days as stated below.
90-DAYS ON BATTERY
For ninety (90) days from the date of purchase, if the battery included with this tractor =s
defective in material or workmanship (our testing proves it will not hold a charge), it will
be replaced free of charge.
During the first 30 days of purchase, there will be no charges to replace the battery in
your home. For your convenience, in-home warranty service wilt still be available after
the first 30 days of purchase, but a trip charge will apply. This charge will be waived if
you transport the battery to an authorized Craftsman drop-off location. For the nearest
authorized location, call t-800-4-MY-HOME®,
All tractor and battery warranty coverage is void if this product is used for commercial or
rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
DANGER:This cutting machine is capableof amputating hands andfeet and
throwing objects. Failure to observe thefollowing safety instructions could result
in serious injury or death°
_)AWARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I, WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_0&.WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_bWARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
° Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
° Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
° Clear the area of objects such as rocks,
toys, wire, etc, which could be picked
up and thrown by the blades.
° Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area°
• Never carry passengers.
° Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
= Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator°
Stop the blades when crossing gravel
surfaces.
, Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
• Slow down before turning.
° Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting_
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean _
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
• Operate machine only in daylight or
good artificial lighto
, Do not operate the machine while under
the influence of alcohol or drugs.
o Watch for traffic when operating near or
crossing roadways.
o Use extra care when loading or unload-
ing the machine into a trailer or truck°
o Always wear eye protection when oper-
ating machine.
, Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries° These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.
° Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
° Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur_ Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles°
, Choose a low ground speed so that you
will not have to stop or shift while on the
slope_
• Do not mow on wet grass.Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neu-
tral and coast downhill.
o Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disen-
gage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over°
• Use extra care while operating machine
with grass catchers or other attach-
ments; they can affect the stability of the
machine. Do no use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
o Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
° Never allow children to operate the
machine.
° Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not attach
towed equipment except at the hitch
point°
° Follow the manufacturer's recommenda-
tion for weight limits for towed equip-
ment and towing on slopes°
o Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
• Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive_
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running_ Atlow engine to cool
before refueling°
• Never fuel the machine indoors.
• Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your' vehicle when filtingo
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground° Ifthis is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
° Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
• Never tamper with safety devices. Check
their proper operation regularly.
, Keep machine free of grass, leaves, or
other debris bui_d-up. Clean oil or fue!
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing°
• If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
• Never make any adjustments or repairs
with the engine running.
• Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
, Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
• Maintain or replace safety and instruc-
tion labeis, as necessary.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing,
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
° Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across,
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disen-
gage the blades and proceed slowly
straight down the slope_
° If machine stops while going uphil;,
disengage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity !.25 Unleaded
and Type: Regular
Oil ]_jpe SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter 56 oz.
W/O Filter 48 ozo
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed
(MPH):
Forward:
1st 1.1
2nd 1o4
3rd 2.2
4th 3.4
5th 4,3
6th 5.5
Reverse: 1,7
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, welHrained repre-
sentatives and the proper tools to service
or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
- Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
4_IbWARNING" This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved foresbcovered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator°
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands° A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase.Your new Craftsman@ product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense_
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
° Product replacement if your covered
product can't be fixed.
, Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
o Fast help by phone - phone sup-
port from a Sears representative on
products requiring in-home repair, plus
convenient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online°
Sears has over 12,000 professional repair
specialists, who have access to over 4_5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Steering Wheel
ilnlll, ii , n
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
_ Steedng Wheel
,IIII1111tl, Adapter
I I
@
(1) Large Flat Washer
©
(1) 5/I6 Lock Washer
Steering
Extension
Shaft
i,
Seat
Keys
(2) Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
,i,iiiiii,in I i I n,,'11111' I
7
"four new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely° Use the correct tools
as necessary to insure proper tightness,
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier° Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means when you are in
the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dashed lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
iNSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6 Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se-
curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off ski&
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
t. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor_
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discar&
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4o Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor°
5_ Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten°
6. Lowerseatintooperatingpositionand
sit inseat.
7. Slideseatuntila comfortableposition
is reachedwhichallowsyouto press
clutch/brakepedalall thewaydown,
8, Getoff seatwithoutmovingitsad-
justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Bolt
Flat Washer
\.
Adjost /oo(Knob
CHECK BATTERY
1_ Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Label
Terminal
Term
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area, Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2o Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4, Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor,
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1o Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Remove key from bag and start the
engine (see "TO START ENGINE" in
the Operation section of this manual),
After engine has started, move throttle
control to idle (slow) position.
7. Depress clutch/brake pedal into full
"BRAKE" position and holdo Move
gearshift lever to 1st gear,
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
1&Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flared at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance°
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled, See '"TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual° Verify that the belts are
routed correctly,
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is operat-
ing properly, See "TO CHECK BRAKE"
in the Service and Adjustments section of
this manual,
,/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
v" All assembly instructions have been
completed.
,/No remaining loose parts in carten_
,/Battery is properly prepared and
charged.
_" Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling)°
¢ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped,
While learning how to use your tractor, pay
extra attention to the following important
items:
¢ Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline_
,,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
7' Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning,
R N H L I\i
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGN_TI;ONSWITCH
ENGINE OFF REVERIe ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
LIGHTS ON
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
(AutornBtle Models only)
Failure to follow instructions
could result in serious injury or
death, The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage,
OPERATION
SYSTEM (ROS)
FUEL BATTERY
FREE WHEEL
;r, t
REVERSE FORWARD
DANGERr KEEP HANDS
AND FEET AWAY
DANGER indfcatesa hazard which, ifnot avoided,
will result In death or serious Injury.
WARNING indicatesa hazard which, ifnot avoided,
could result In death or serious Injury.
CAUTION indicatesa hazard which,tf notavoided,
might result In minor or moderate injury,
CAUTION whenused without thealert symbol,
indicates a situation that could result In damage
to the tractor and/or englneo
HOT SURFACES Indicates ahazardwhich,
Ifnot avoided, could result In death, serious injury
and/or property damage.
FIRE Indicates a hazardwhich,if not avoided,
could result In death, serious Injury and/or
property damage.
®$111])o
CRUISE CONTROL
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LiFT
CLUTCH/BRA KE
PEDAL
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.
Attachment Position
Clutch Lever Ignition Switch
Throttle/Choke
Control
Light Switch
Clutch!Brake
Pedal
ift Lever
Plunger
Attachment
Lift Lever
o Height
Adjustment
Indicator
Our tractors conform to the applicable safety standards of the
American National Standards Institute,
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor_
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
Parking Brake Lever
Gearshift Lever
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
12
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs, We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake wil! shut off the engine,
1. Depress clutch/brake pedal all the way
down and hold,
2_ Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Throttle/ Attachment Clutch Lever
Choke Position
Control _
"Brake" Position
Position
nition Key
_led"
Parking Brake
"Engaged"
Position
%
Gearshift
Clutch/Brake
Pedal
STOPPING
MOWER BLADES
• To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down,
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
° Turn ignition key to "STOP" position and
remove key, Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
"Disengaged" Lever
Position
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" wil!
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_J_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position,
TO USE THROTTLE CONTROL
Always operate engine at full speed (fast).
° Operating engine at less than full speed
(fast) reduces engine's operating ef-
ficiency.
• Full speed (fast) offers the best mower
performance_
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
& Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears,
Failure to do so wiii shorten the useful life
of your transaxte.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
° Grasp lift lever,
o Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
t3
o The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months, For healthier and better looking
lawns, mow often and after moderate
growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engineoYou must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_ICAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Lever High Position
Attachment (
Clutch Lever ,',:_"-_Low
/ Position
"Disen
Position (/(/_
_,_.
Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS)o Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_IWARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary,
USING THE REVERSE OPERATION
SYSTEM -
t. Depress clutch/brake pedal all the way
down and hold.
2_ With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion,
3. Look down and behind before and
while backing up.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement,
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
_I_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills,
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move gearshift lever to 1stgear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly°
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control,
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH,
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor_ Use an appropriate
means of tying hood to tractor (rope, cord,
etc.),
14
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oit.
1. Check engine oil with tractor on level
ground.
2_ Remove oil fill cap!dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oii level. If necessary,
add oil until "FULU' mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
o To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
- Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness°
,40&.CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (calfed
gasohot or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season, See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1o Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position_
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute, tf the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
, The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
betow)
15
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position, Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up),
• The attachments can also be used dur-
ing the engine warm-up period,
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
. Mower should be properly leveled for
best mowing performance_ See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
° The left hand side of mower should be
used for trimming_
• Drive so that clippings are discharged
onto the area that has already been
cut° Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
° When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc_ After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
(
]
00272
• If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height,
, Do not mow grass when it is wet°
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
° When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used°
16
Chock Brake Operation
Check Tire Pressure
Check Operelor Presence & ROS SysI_ms
A Cheek for Loose Fasteners
C Check/Rap!ace Mower Blades
T Lubrication Chart
0 Check Battery Level
v,................... v' ........
R clean Battery and Terminals
Dheek Transaxle Cooling
_hock Mower Levelness
iC,heek V-Belts
3h,eqk Engine O|I Leve!
3han_e Engine 011(wtth oil filter)
3hange Engine Oil (wlIhoul oil fllte_
3lean Air Filter
....................v'' V"
G q!eg.nAtrScreen
! n,spect MufflerlSpark Arrestor
N !Repiace Oil Filler (!! egutpped)
E c!,ean ,Engine cooling Fins
Replace Spark Ptug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
t - Chenge more often when operating under a heavy toad or
in high ambient temperetut_s,
2 - Service more often when operating in dirty or dusty cendtIIons
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
fu!l value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments wilt need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual°
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear,
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer°
BEFORE EACH USE
1, Check engine oil level.
2. Check brake operation.
3, Check tire pressure.
4_ Check operator presence and
ROS systems for proper operation,
5. Check for loose fasteners.
VS
v' v"
..... _4
iv' v'
v'
,V'% ,,, V
...... V#
V'2
V'e
v'
3 - Replace blades mere eflen when mowing tn sandy soil
4 - NoI required Ifequtpped wIIhmaielenance-lree batiery
LUBRICATION CHART
@ SF Spindle
Zerk Zerk
@Front Wheel , @Front Wheel
Bearing Bearing Zerk
Zerk
®Engine
"(DGearshift
o,oo, ', Pivots
CJ.)SAE30 or 10w30 Motor Oil
@General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings, If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
TRACTOR
Alwaysobserve safety rules when per-
forming any maintenance°
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
= Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seat tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer_ Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROB)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
° The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
° When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
° The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
° When the engine is running with the ig-
nition switch in the engine "ON" position
and the attachment clutch is engaged,
any attempt by the operator to go into
reverse should shut off the engine.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
° When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch is engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated_
Trailing Mandrel ;embly
Edge Up_-.._ Blade
Centel
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
8to mower and engine.
fl
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
, To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancero)
NOTE; Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are noL
° Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position, tf either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced_
V-BELTS
Check V-belts for deterioration and wear
after !00 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with APi service classification SG-SL.
Select the oil's SAE viscosity grade
according to your expected operating
temperature°
. //
5/8" Bolt or Pin_---_'__ //Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use, How-
ever, periodic charging of the battery with
an automotive charger wilt extend its lifeo
• Keep battery and terminals clean.
° Keep battery bolts tight.
• Keep small vent holes open°
. Recharge at 6-10 amperes for 1 hour,
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers,
Adding or checking level of electrolyte is
not necessary,
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power_
1, Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor,
2, Rinse the battery with plain water and
dry.
3, Clean terminals and battery cable ends
with wire brush until bright,
4, Coat terminals with grease or petro-
leum jelly.
5, Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual),
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
O ,30 -;Z{) -1_) I} 10 ;_8
TEMPERATURE RANQE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multFviscosity oils
(5W30, 10W30 etc_) improve starting in
cold weather, the oils will result in in-
creased oil consumption when used above
32°E Check your engine oil level more
frequently to avoid possible engine dam-
age from running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change, All oil must meet API
service classification SG-SL,
. Be sure tractor is on level surface.
° Oil will drain more freely when warm.
• Catch oit in a suitable container.
1, Remove oil fill cap/dipstick_ Be careful
not to allow dirt to enter the engine
when changing oil.
2, Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
Locked
Yellow
Cap
":_ Drain
19
Tube
3, Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5, After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6_ Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual,
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick, Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Replace pre-cleaner after
every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first,
Service air cleaner more often under
dusty conditions.
t_ Pull up on air filter cover handle and
rotate towards engine.
2. Remove cover,
3. Carefully remove air filter cartridge and
pre-cleaner from base.
4o Clean base carefully to prevent debris
from falling into carburetor.
NOTE: If very dirty or damaged, replace
cartridge.
5, Place new pre-cleaner and cartridge
firmly in base,
6. Align tabs on cover with slots in blower
housing and replace cover.
7. Hook handle on cover and push down
on handle to close.
IMPORTANT: Petroleum solvents,
such as kerosene, are not to be used
to clean the cartridge. They may cause
deterioration of the cartridge. Do not oil
cartridge° Do not use pressurized air to
clean cartridge.
• [/_ _.p/Handle
--%>, ,_
"__,_ _ j Cover
-_j[_. /'_"_ , Cartridge
Pre-cleaner.----.J _yVir_._
Ba_ Tabs
_'Slots
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers_
ENGINE COOLING SYSTEM
Debris may clog the engine's air cool-
ing system, Remove blower housing and
clean area shown to prevent overheating
and engine damage.
Air Screen
Clean out chaff and debris
20
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