Craftsman 917276350 Owner’s Manual

Owner's Manual

[RRFTSMIIN°

GARDEN TRACTOR

25.0 HP, 48" Mower Electric Start

6 Speed Transaxle

Model No.

917.276350

This product has a low emission engine which operates

_]]1 differently from previously built engines. Before start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

you

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 5

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 15

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

Maintenance ........................................ 15

Service and Adjustments ..................... 19

Storage ................................................ 27

Troubleshooting ................................... 28

Repair Parts ......................................... 32

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproduc-

tive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION Slopesarea majorfactorrelatedto lossof

controlandtip-overaccidents,whichcan

resultin severeinjuryor death. Opera-

tion on allslopesrequiresextra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at- tachments; they can affect the stability

of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recommen-

dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

• Removegas-poweredequipmentfrom thetruckor trailerandrefuelit on the

ground.If this is notpossible,then refuelsuchequipmentwith a portable

container,ratherthanfrom a gasoline dispensernozzle.

• Keepthenozzlein contactwiththe rim ofthefuel tank orcontaineropeningat alltimesuntilfuelingiscomplete.Do notusea nozzlelock-opendevice.

• Iffuel isspilledon clothing,change clothingimmediately.

• Neveroverfillfueltank.Replacegas capandtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 5 Gallons

and Type: Unleaded Regular

Oil Type SAE 10W30 (above 32°F (API-SG-SL): SAE 5W30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Charging System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual. ,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

Rear: 10 PSI

Min. CCA: 280 Case size: U1R

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec-

tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can

count on to help prolong the life of your new purchase for years to come. Purchase

your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Keys

(1) Oil Drain Tube

For Future Use

(2) Keys

Your new tractor has been assembled at the factory.

Slope Sheet

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

Label

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment knob securely.

Adjustment

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_L,WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.

Learnandunderstandtheir meaning.

R N H I",1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

OPERATION

SYSTEM (ROS)

OVER TEMP

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

®@@@@

KEEP AREA CLEAR SLOPE HAZARDS

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Ros "ON"

Ammeter

Switch Position

Attachment Clutch Switch

Throttle Control

Plunger

Clutch/Brake Pedal_'_

Attachment

Lift Lever

Choke Parking Brake Control

Height

Adjustment

Gear Shift Lever Switch

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT LIFT LEVER - Used to

raise and lower the mower deck or other attachments mounted to your tractor.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-

tachments mounted to your tractor.

CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of the tractor. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

Range Shift Lever

Light

02825 LSW1

IGNITION SWITCH - Used for starting and stopping the engine.

LIGHT SWITCH - Turns the headlights on and off.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. PARKING BRAKE - Locks clutch/brake

into the brake position. RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and reverse gears.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITON - Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE CONTROL - Used to control engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Push-In to

Choke Switch Pull Out To Control "Engage"

Throttle Control

"Brake"

_ ,,. _- Key

.+-;_:--;-:.:::_ _7_ <_ Parking"

_+ \_ _z)_:'_ X Brake

Clutch/ _,,_=_2/ ........ ,,_ "Engaged"

BrakePedal / pUo'S_ngnagea_P°siti°n

Drive / ..... Gear Shift

Position Height Adjustment Lever

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N) posi- tion.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

"Disengaged" Attachment Clutch

\ /

nitior

Knob

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor-

mance.

TO USE CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired

direction.

• Turn knob clockwise (_) to raise cutting

height.

• Turn knob counterclockwise (_-_) to

lower cutting height.

Thecuttingheightrangeis approximately

1-1/2"to4-1/2". The heightsare mea- suredfromthe groundtothe bladetip with

theenginenot running. These heights

areapproximateandmayvary depending uponsoilconditions,heightof grassand

typesof grassbeingmowed.

• Theaveragelawnshouldbecut to approximately2-1/2 inchesduringthe coolseasonandto over3 inchesduring

hotmonths. Forhealthierandbetter lookinglawns,mowoften and after

moderategrowth.

• Forbestcutting performance,grassover 6 inchesinheightshouldbe mowed twice. Makethe first cut relativelyhigh; thesecondto desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

Attachment Clutch High Positi Switch Pull Out To Low

"Engage" x_"Position

,;,"

Deflector

Shield

Push In To

"Disengage"

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

,_,WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutch/brake pedal all the way down and hold.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing.

4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

TO OPERATE ON HILLS AWARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to lstgearand range

shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly

as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heaw

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor. 13

Engine "ON" Position (Normal Operating)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dip- stick into the tube and rest oil fill cap on the tube. Do not thread the cap onto

the tube. Remove and read oil level. If necessary, add oil until "FULl" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_i,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position,

depressclutch/brakepedalandset parkingbrake.

2. Placegearshift leverinneutral(N) position.

3. Moveattachmentclutchto disengaged position.

4. Movethrottlecontroltofast position

5. Pullchokecontroloutfor acoldengine startattempt.Forawarmenginestart attemptthechokecontrolmaynot be

needed.

NOTE:Beforestarting, readthewarm and

cold startingproceduresbelow.

6. Insertkeyinto ignitionandturn key clockwiseto start positionand release keyas soonasenginestarts.Do notrunstartercontinuouslyformore thanfifteensecondsper minute.Ifthe enginedoesnot start after several attempts,pushchokecontrolin,wait afew minutesandtry again.If engine stilldoes notstart,pullthe chokecon- trolout andretry.

WARMWEATHERSTARTING(50° F and

above)

7. Whenenginestarts,slowlypushchoke controlinuntilthe enginebeginsto runsmoothly.Ifthe enginestartsto run roughly,pull thechokecontrolout slightlyforafewsecondsandthen continueto pushthecontrolin slowly.

• Theattachmentsandgrounddrivecan nowbe used.Ifthe enginedoesnot acceptthe load, restartthe engineand

allowit towarm upfor oneminuteusing thechokeas describedabove.

COLDWEATHERSTARTING(50° F and below)

7. Whenenginestarts,slowly pushchoke controlinuntilthe enginebeginsto run smoothly.Continueto pushthechoke controlinsmallstepsallowingtheen-

gineto acceptsmallchangesin speed andload,until thechokecontrolisfully

in.Ifthe enginestartsto runroughly, pullthechokecontroloutslightlyfor a

fewsecondsandthencontinueto push thecontrolinslowly.This may re- quirean enginewarm-upperiodfrom

severalsecondsto severalminutes, dependingon the temperature.

• Theattachmentscan be usedduring theenginewarm-upperiodand may requirethe chokecontrolbepulled out slightly.

NOTE:If at a highaltitude(above3000 feet)orin coldtemperatures(below32 F) thecarburetorfuel mixturemayneedto be adjustedfor best engineperformance.

See"TOADJUSTCARBURETOR"inthe ServiceandAdjustmentssectionof this

manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

]1,

( .,

• If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

FILL, O TES

REGULAR SERVICE DATES

ASYOOOOMPLETEf ZERV'OE

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T ROS Systems R Check for Loose Fasteners _ II_s

Sharpen/Replace Mower Blades I_s

T Lubrication Chart I_ 0 Check Battery Level _4 R Clean Battery and Terminals I_ I_

Check Transaxle Cooling If Check V-Belts I_

Check Engine Oil Level If Change Engine Oil (with oil filter) 11_1,2

E Change Engine Oil (without oil filter) q1_1,2 N Clean Air Filter _2

G Clean Air Screen 1_2 N_ Inspect Muffler/Spark

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins _ 2 Replace Spark Plug I_

Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

Arrester

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery, 5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum,

Do not overtighten,

LUBRICATION CHART

@ Spindle Zerk

@Front Whe_ Bearing zerk

@ Steerinc Sector Gear Teeth

_SAE 30 or 10w30 Motor Oil @General Purpose Grease

@Refer to Maintenance "ENGINE" Sec-

tion

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

Spindle

Zerk

_Front

Wheel Bearing zerk

Engine

@ Mandrel Zerks

- _ Check/Add Transaxle

Fluid

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is

hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Blade Assembly

Blade Bolt

Center Hole

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

Mandrel

• Tocheckbladebalance,youwillneeda 5/8"diametersteelbolt,pin,or aconebal-

ancer.(Whenusingaconebalancer,follow theinstructionssuppliedwithbalancer.)

NOTE: Donot use a nailforbalancing blade.The lobes ofthe centerhole may

appearto be centered,butarenot.

• Slidebladeonto an unthreadedportion ofthe steelboltor pinandholdthe bolt orpinparallelwiththeground. If

bladeis balanced,it shouldremainina horizontalposition. If either end of the

blademovesdownward,sharpenthe heavyend untilthe bladeis balanced.

CenterHole/ /

or Pin "_a

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

F -20 0 30 32 40 60 80 100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Install the drain tube onto the fitting.

3. Open drain valve by using a 7/16" (11 mm) wrench turning counterclock-

wise.

i_- ransaxle Filler

Plug

SAE VISCOSITY GRADES

OH vJsccha_4 e

Oil Drain Valve

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing hub bolts.

3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil,

API SG-SL. Replace filler plug.

4. Reassemble wheel to hub.

To Open

To Close

Drain Tube

4. After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply

a small amount of torque to keep it

closed. Do not over tighten.

5. Remove the drain tube and store in a

safe place.

6. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

7. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil

at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage

the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

3. Check rubber seal for damage and proper position around stud. Replace if necessary.

4. Reassemble air cleaner, cartridge plate, and nut.

5. Reinstall air cleaner cover and secure by tightening knob.

Foam Cartridge Pre-Cleaner

Knob Nut\

Cartridge Plate

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

Rubber Seal

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