Craftsman 917276220 Owner’s Manual

Owner's Manual
CRRFTSMIIN°
GARDEN TRACTOR
22.0 HP, 54" Mower
Electric Start
Automatic Transmission
Model No.
917.276220
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,
For answers to your questions about
th_ product, Call:
1 800 659 5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 19
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
Maintenance ........................................ 19
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_kWARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor.
_kWARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. _kWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge
guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious
injury.
Followthe manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION Slopesarea majorfactorrelatedto lossof
controlandtip-over accidents,which can resultinsevereinjuryor death. Opera-
tion on allslopesrequiresextracaution. If you cannotback uptheslopeor if youfeel
uneasyon it, do not mow it.
Mowup anddownslopes,notacross.
Watchforholes,ruts,bumps,rocks,or other hiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass canhide obstacles.
Choosea lowgroundspeedso that youwill nothaveto stop or shiftwhile on the slope.
Do not mowonwet grass.Tiresmay
losetraction.
Alwayskeepthemachineingearwhen going downslopes.Do notshiftto
neutralandcoastdownhill.
Avoidstarting,stopping,orturning on
aslope. Ifthetires losetraction, dis- engagethe bladesandproceedslowly straightdownthe slope.
Keepall movementontheslopesslow and gradual. Donot makesudden
changesin speedor direction,which couldcausethe machinetorollover.
Useextracarewhileoperatingma-
chinewithgrasscatchersor otherat- tachments;they canaffectthestability of themachine.Do nouse on steep
slopes.
Do not try tostabilizethe machineby puttingyourfootontheground.
Do not mowneardrop-offs,ditches,
or embankments.The machinecould suddenlyroll overif awheel is overthe
edgeor ifthe edge cavesin.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Followthe manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 5 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W30 (below 32°F)
Oil Capacity: W/Filter 4.0 Pints
W/O Filter 3.75 Pints
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed Forward: 0-5.8 (MPH): Reverse: 0-2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System:16 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under"Mainte- nance" and "Storage" sections of this
owner's manual.
A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Steering Wheel
Gauge Wheels
(4) Retainer Springs
(double loop)
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Wheels
Steering Steering Wheel Wheel
Insert Adapter
(4) Adjusting
Bar
(4) Locknut 3/8-16
(4) Clevis Pins
Steering
Sleeve
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob
Mower
(4) Shoulder Bolt
(1) Oil Drain Tube For Future Use
(2) Retainer Springs (2)Flanged Pins
(double loop)
Slope Sheet
Keys
(2) Keys
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
Steering Wheel-
Steering Shaft
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
5. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
6. Snap steering wheel insert into center of steering wheel.
7. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Sleeve
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
,, --., :.__Label
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Placeseaton seat panso headof shoulderboltis positionedoverlarge slottedhole inpan.
4. Pushdownonseat toengageshoulder boltin slotandpullseattowardsrearof
tractor.
5. Pivotseatandpanforwardandas- sembleadjustmentknobandflat
washerloosely.Donottighten.
6. Lowerseat intooperatingpositionand sit inseat.
7. Slideseatuntila comfortableposition isreachedwhichallowsyouto press clutch/brakepedalallthewaydown.
8. Getoff seatwithout movingits ad-
justedposition.
9. Raiseseatandtightenadjustment knobsecurely.
Seat
Seat
Bolt
Flat Washer
\
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) _ILWARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de- press brake pedal and set the parking
brake.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Release parking brake.
8. Slowly move the motion control lever forward and slowly drive tractor off
skid.
9. Apply brake to stop tractor and set parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adjl Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Op- eration section of this manual).
4. Roll tractor forward off skid.
9
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep the mower deck in proper )osition when
operating mower.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten
securely.
2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth
hole from top. Retain with clevis pins and spring retainers.
Retainer
Spfing
Shoulder
Bolt_ Adjusting
Gauge Wheel
3/8 Washer
_ 3/8-16 Center
Locknut
Set All Wheels To 4th Hole
From Top
INSTALL MOWER AND DRIVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly.
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to the right.
2. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.
3. Slide mower under tractor until it is centered under tractor. DO NOT con-
nect any pins. When properly centered
the front mower brackets should be aligned so when the front suspension
plate is lowered it should slide between the mower brackets.
4. Lower attachment lift lever to lowest position.
5. Cut plastic tie and lower front suspen- sion plate.
6. ATTACH FRONT PLATE - From left side of mower, position front plate as-
sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.
The notch is in line with the hole in pin.
7. Secure pin with double loop retainer spring between the plate and mower
bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.
8. Go to right hand side of mower and
insert pin and retainer spring in the
same manner.
9. CONNECT REAR PINS - Connect
right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt
onto engine clutch pulley. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
13. Engage belt tension rod on locking bracket.
A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and en- gage slowly.
14. Raise attachment lift lever to highest position.
15. Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
CHECK TIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of
10 this manual.
Belt Tension Rod Disengaged Position
Gauge
Wheel
_gBracket
Electric Clutch Pulley
Front Plate Assembly
Double Loop Retainer Springs
Front Mower Bracket
Flanged Pin- Position Notch
Vertically
Rear Mower Pins
Deflector Shield
CHECK MOWER LEVELNESS For best cutting results, mower should
be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify
that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this
Quality Product.
Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls, their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe operat-
ing condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis- sion purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I'-,I "_'
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
6 G
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
oi
OVER TEMP
LIGHT
BA'n'ERY REVERSEFUEL OIL PRESSURE
FORWARD MOWER HEIGHT MOWER LIFT
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ROS "ON"
Choke Control Ignition Switch Position
Ammeter
Brake Pedal
Attachment
Clutch Switch
Plunger
Attachment
Lift Lever
Light Switch
Parking Brake
Motion Drive Belt Tension Handle
Freewheel Control
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates battery charging
(+) or discharging (-).
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the
tractor and starting the engine.
CHOKE CONTROL - Used when starting a cold engine. FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
IGNITION SWITCH - Used for starting and
stopping the engine.
Control
Lever
Height
Adjustment
Knob
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
MOTION DRIVE BELT TENSION HAN-
DLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.
PARKING BRAKE - Locks clutch/brake
into the brake position.
REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.
13
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from brake pedal. Pedal
should remain in brake position. Make sure parking brake will hold tractor secure.
Choke Push-In to Attachment Clutch
"Disengaged" Switch Pull Out To
Throttle
Control
Position
\
Motion
Brake Pedal gaged""\
"Drive" Position
Height Adjustment Parking Brake Knob "Engaged" Position
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
IMPORTANT: The motion control lever returns to neutral (N) position when the
brake pedal is fully depressed. ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
Position \ Lever
Control
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position. TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance. TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-
ing the height adjustment knob in desired direction.
Turn knob clockwise (F'_) to raise cutting
height.
Turn knob counterclockwise (_-_) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
14
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer Spring
Clevis
,;, Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con- trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment C utch H _" D^_ ÷^_
Switch Pull Out To ,u.... '7" Low
"Enga_ _ Position
( _J _,_c_/ _ ,"?' Deflector
'_ '_,_./ \_ / \ <,'/\ Shield
Push In To _\/ _/_
'Disengage" )_ _
Attachment Lift Lever
oI ';/
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
,_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral (N) position.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion.
3. Look down and behind before backing.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
15
TO OPERATE ON HILLS _WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
IMPORTANT: The motion control lever returns to neutral (N) position when the
brake pedal is depressed.
To restart movement, slowly release parking brake and brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To re-engage transmission, reverse above procedure.
Transmission Engaged
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
AI_,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
16
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if
engine will not start you may need to dis- engage the motion drive belt as follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive belt tension handle to relieve belt ten-
sion.
3. Start engine and allow it to warm up for three (3) minutes.
4. Shut-off engine and engage parking brake.
5. Engage drive belt tension handle and
replace the retainer spring.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the brake slowly return to operating
position.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
17
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