Craftsman 917276181 Owner’s Manual

Operator's Manual

CRAFTSMAN°

_i'ii

LAWN TRACTOR

20.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.27618

• EspaSol, p. 33

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructionsbefore operatingthisequipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am_5 pm, Mon - Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

Maintenance ........................................ 17

Service and Adjustments ..................... 21

Storage ................................................ 28

Troubleshooting ................................... 29

Sears Service ........................ Back Cover

MaintenanceSchedule........................17

LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY

2-YEAR ON TRACTOR When used and maintained according to the operator's manual instructions, if this

tractor fails due to a defect in material or workmanship within two years from the date of purchase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first 30 days of purchase, there will be no charge to service the product in your home. For your convenience, in-home warranty service will still be available after

the first 30 days of purchase, but a trip charge will apply. This charge will be waived if

you transport the product to an authorized Craftsman drop-off iocation_ For the nearest authorized location, call 1-800-4-MY-HOME®.

Tractor warranty coverage does not include:

• Expendable items which become worn during normal use, including but not limited to biades, spark plugs, air cleaners, belts, and oil filters.

° Standard maintenance servicing, oil changes, or tune-ups, ° Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

° Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

° Repairs necessary because of operator negligence, including but not limited to electri-

cal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the operator's manual.

° Engine (fuel system) cleaning or repairs necessary because of fuel determined to be

contaminated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date. ° Normal deterioration and wear of the exterior finishes, or product label replacement. ° The tractor battery, which is covered for only 90 days as stated below.

90-DAYS ON BATTERY

For nine_ (90) days from the date of purchase, if the battery included with this tractor is defective _nmaterial or workmanship (our testing proves it will not hold a charge), it will

be replaced free of charge. During the first 30 days of purchase, there will be no charges to replace the battery in

your home. For your convenience, in-home warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if

you transport the battery to an authorized Craftsman drop..off location. For the nearest

authorized location, call 1-800-4-MY-HOME®. All tractor and battery warranty coverage is void if this product is used for commercial or

rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co,, Hoffman Estates, IL 60179

A __

8"lkDANGER:" This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

_.LWARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous, Tires can lose traction with the ground and cause

you to lose control of your tractor. _,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com- ponents contain or emit chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm° _WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling. I. GENERAL OPERATION

• Read, understand, and follow all

instructionson the machine and in the manual before starting_

- Do not put hands or feet near rotating parts or under the machine, Keep clear

of the discharge opening at all times_

• Only allow responsible adults, who are

familiar with the instructions,to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc. which couldbe

picked up and thrown bythe blades.

• Be sure the area is clear of bystand- ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction° Material may ricochet back toward the

operator. Stop the blades when cross- ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working.

• Slow down before turning.

° Never leave a running machine

unattended, Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge

guard_

° Operate machine only in daylight or

good artificial light°

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into atrailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the riding mower safely enough to protect

themselves and others from serious

injury.

° Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

° Keep machine free of grass, leaves

or other debris build-up which can touch hot exhaust / engine parts and

burn. Do not allow the mower to plow leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

II, SLOPE OPERATION Slopesarea majorfactorrelatedto lossof

controlandtip-overaccidents,whichcan resultinsevereinjuryordeath. Opera-

tiononallslopesrequiresextracaution. If youcannotbackuptheslopeor ifyoufeel uneasyon it,do notmowit.

• Mowup anddownslopes,notacross.

• Watchfor holes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerrain couldoverturnthe machine.Tallgrass

canhideobstacles.

• Choosea lowgroundspeedsothat youwill nothaveto stoporshiftwhile

onthe slope.

• Donotmowonwetgrass.Tiresmay losetraction°

Alwayskeepthemachineingearwhen goingdownslopes,Donotshiftto neutralandcoastdownhill,

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly straight down the slope.

° Keep all movement on the slopes slow

and gradual, Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

° Use extra care while operating ma-

chine with grass catchers or other at- tachments; they can affect the stability

of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

III, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them,

• Keep children out of the mowing area and in the watchful care of a respom

sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

° Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine,

o Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child,

IV.TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.

• Follow the manufacturer's recom- mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

° Travel slowly and allow extra distance

to stop.

V, SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition,

• Use onty approved gasoline container.

• Never remove gas cap or add fuel with

the engine running, Nlow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

° Never fill containers inside a vehicle

or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when

filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then

refuel such equipment with a portable

container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete, Do not use a nozzle lock-open device.

• tf fuel is spilled on clothing, change clothing immediately.

o Never overfill fuel tank. Replace gas

cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area°

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi- tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked debris. Allow machine to cool before

storing_

• tf you strike a foreign object, stop and inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Checkgrass catcher components and the discharge guard frequently and replace with manufacturer's recom-.

mended parts, when necessary.

° Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

° Maintain or replace safety and instruc-

tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating, Stop machine if

anyone enters the area.

° Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

° Never carry children, even with the

blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine,

• Keep children out of the mowing area and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

, Mow up and down slopes (150 Max),

not across,

° Choose a low ground speed so that

you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly straight down the s!ope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity and Type:

Oil Type (AP!-SG-SL):

2.50 Gallons Unleaded Regular

SAE 10W30(above

32°F)

SAE5W30 (below 32°F

Oil Capacity:

Wi Filter: 51 oz. W/O Filter: 35 oz.

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed Forward: 0-5,5

Reverse: 0-2,4

Charging System: 15Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained repre- sentatives and the proper tools to service

or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules. ° Follow a regular schedule in main-

taining, caring for and using your tractor.

° Follow the instructions under"Mainte-

nance" and "Storage" sections of this owner's manual,

_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If aspark arrester is used, it

should be maintained in effective working order by the operator.

tn the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS

manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase.Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

itmay require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement: ° Expert service by our 12,000 profe-

sional repair specialists.

* Unlimited service and no charge for

parts and labor on all covered repairs.

o Product replacement if your covered

product can't be fixed.

° Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

. Fast help by phone - phone sup-

port from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service ap- pointment online, Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement todayl

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes, ADJUST SEAT

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dashed lines on all four pan- els of carton, Remove end panels and

lay side panels flat.

2. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid,

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(L) (label is located between terminals)

charge battery for minimum of one hour at

6-10 amps, (See "BATTERY" in Mainte- nance section of this manual for charging instructions).

(1) Oil Drain Tube For Future Use

1. Raise seat and loosen adjustment knob,

2o Lower seat into operating position and

sit in seat.

3, Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad- justed position.

5. Raise seat and tighten adjustment

knob securely,

Adjustment Knob

NOTE: You may now roll or drive your tractor off the skid, Follow the appropriate

instruction below to remove the tractor from the skid,

WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor ts in a welloventilated area_ Be sure the area in front of tractor is clear of other

people and objects, TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1o Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch!brake pedal,

3. Placefreewheelcontrolin "trans-. missiondisengagedposition"(See"TO

TRANSPORT"in theOperationsection ofthismanual).

4. Rolltractorforwardoffskid° 5oRemovebandingholdingthedeflector

shieldupagainsttractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

1_ Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO

TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake°

5o Place motion control lever in neutral

(N) position,

6. Raise attachment lift lever to its highest position.

7. Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual).

After engine has started, move throttle control to idle (slow) position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever in

neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor-

rect tire pressure is important for best cutting performance. ° Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive beIts

in the Service and Adjustments section

of this manual Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

_erformance and satisfaction from this

uality Product.

Please review the following checklist: _"All assembly instructions have been

completed. v" No remaining loose parts in carton, ,/' Battery is properly prepared and

charged.

#"Seat is adjusted comfortably and tight-

ened securely. / All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flared at the factory).

,,"Be sure mower deck is properly leveled

side-to-slde/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers°

•/ Check wiring. See that all connections are still secure and wires are properly

clamped.

v" Before driving tractor, be sure freewheel

control is in '"transmission engaged" (_osition (see "TO TRANSPORT" in the

peration section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oi! is at proper level. ,/Fuel tank is fiIled with fresh, clean, regu-

lar unleaded gasoline.

," Become familiar with all controls, their

location and function. Operate them before you start the engine.

v" Be sure brake system is in safe operat-

ing condition.

,/Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera..

tion and Maintenance sections in this manual)°

/ It is important to purge the transmission

before operating your tractor for the first time. Fol!ow proper starting and transmis- sion purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

Thesesymbolsmayappearonyourtractoror in literaturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning,

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IFm4

tGNIT!ON SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

;|; *

®.o.11 1;1)o

;i;

FUEL BATTERY

REVERSE FORWARD

CRUtSE CONTROL CLUTCH/BRAKE

,v,

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREEWHEEL

(AutomaUeMode_eonly)

Failure to follow instructions could result In serious injury or

death. The safety alert symbol Is used to identify safety inform- ation about hazards which can

result in death, serious injury and/or property damage,

DANGER, KEEP HANDS

AND FEET AWAY

DANGERindicates a hazard which,if notavoided,

will result Indeath or serious Injury. WARNING indicatesa hazard which,Ifnotavoided,

could resultIn death orserious Injury. CAUTION indicatesa hazardwhich,Ifnotavoided,

might result Inminor or moderate Injury. CAUTION whenusedwithout the alert symbol,

indicatesa situationthatcould result In damage to the tractorand/or engine,

HOT SURFACESindicatesa hazardwhich,

tfnot avoided,could result In death, serious Injury and/or property damage.

FIRE indicatesa hazard which,tfnotavoided, could result In death, serious Injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

PEDAL

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

....... 03078

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other at-

tachments mounted to your tractor. (B) CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. (C) PARKING BRAKE - Locks clutch/

brake pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL

- Used for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER

- Used to engage the mower blades, or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera- tion of mower or other powered attach-

ment while in reverse.

(H) LIGHT SWITCH- Turns the head- lights on and off,

(J) MOTION CONTROL LEVER -Selects the speed and direction of tractor.

(M) FREEWHEEL CONTROL - Disen- gages transmission for pushing or slowly towing the tractor with the engine off,

(P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for

the engine and mower.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch° When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake

pedal (B), then release parking brake

lever. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch clutch lever to disengaged position

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever (J) to neutra! position.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to

"backfire '°,

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unau-

thorized use°

• Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos-

sibility, always stop engine when stopping tractor on grass areas.

_JIkOAUTION: Always stop tractor completely, as described above, and set

parking brake before leaving the operator's position.

(.r_) Attachment ( _ ) Disengaged

Clutch Position

Engage Position

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating ef- ficiency,

• Full speed (fast) offers the best mower

performance.

TO MOVE FORWARD AND BAC KWAR D

The direction and speed of movement is controlled by the motion control lever. (J)

1. Start tractor with motion control lever in neutral (N) position.

2, Release parking brake° 3o Slowly move motion control lever to

desired position,

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height,

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in operating position° Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions_

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1, Adjust mower to desired cutting height

(See 'q'O ADJUST MOWER CUTTING HEIGHT" in this section of manual),

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground° Install gauge wheel in appro-

priate hole. Tighten securely.

3. Repeat for all, installing gauge wheel in same adjustment hole,

• Put attachment lift lever in desired cut- ting height slot.

• Slide pointer tab (T) to desired cutting height as a reminder for next time you

mow_

The cutting height range is approxi- mately t" to 4". The heights are mea_

sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed. . The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking lawns, mow often and after moderate

growth. 12

9/t6

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine° You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, roiling terrain or hills.

1. Select desired height of cut with at- tachment lift lever,

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control, _CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector

shield (S) in place.

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS), Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged

willshut off the engine unless ignition key is placed in the ROS "ON" position.

_WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged, Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with

the attachment engaged_Do not mow in reverse unless absolutely necessary,

USING THE REVERSE OPERATION

SYSTEM - Only use if you are certain no children or

other bystanders wl!l enter the mowing area.

1. Move motion control lever to neutral

(N) position,

2o With engine running, turn ignition key

counterclockwise to ROS "ON" posi- tion.

3. Lookdown and behind before and while backing,

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position,

_ OPERATE ON HILLS

WARNING: Do not drive up or down

hillswith slopes greater than 15° and do notdrive across any slope° Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills,

• Avoid stopping or changing speed on

hills°

• If stopping is absolutely necessary, push clutch/brake pedal quicklyto brake posi- tion and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed, ° To restart movement, slowly release

parking brake and clutch/brake pedal

• Slowly move motion control lever to

slowest setting.

• Make all turns siowly_

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor°

1. Raise attachment lift lever to its highest position.

2, Pull freewheel control out and into the

slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

° To re-engage transmission, reverse

above procedure.

Transmission En

ROS "ON" Position Engine "ON" Position

(Normal Operating)

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWINGCARTSANDOTHERATTACH- MENTS

Towonly the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs

servicing. When service is required, the

service reminder will flash for two hours.

To service engine and mower, see the

Maintenance section of this manual. NOTE: Service reminder runs when the

ignition key is in any position but "STOP", For accurate reading, be sure key remains

in the "STOP" position when engine is not

running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Pull up and remove oil fill cap/dipstick; wipe oil off, Reinsert the dipstick into

the tube and push down firmly into place. Remove and read oil level. If necessary, add oil until "FULU' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

° To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck, Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_.CAUTION: Wipe off any spilled oil or fuel, Do not store, spill or use gasoline

near an open flame, IMPORTANT: When operating in temper-

atures below32°F(O°C), use fresh, clean winter grade gasoline to help insure good cold weather starting,

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fue! system of an engine while in storage. Toavoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position,

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLDWEATHERSTARTING(50° F and

below)

7. When engine starts, leave throttle control in choke position until engine

warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral° Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period,

° The attachments can also be used dur-

ing the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

PURGE TRANSMISSION _)&CAUTION: Never engage or dis-

engage freewheel lever while the engine

is running. To ensure proper operation and per- formance, it is recommended that the

transmission be purged before operating

tractor for the first time, This procedure will

remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor.

IMPORTANT; Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake seL

2. Disengage transmission by placing freewheel control in disengaged posi-

tion (See "TO TRANSPORT" in this section of manual),

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

4, Move motion control lever to fuII

forward position and hotd for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds Repeat this procedure three (3) times_

NOTE: During this step there will be no movement of drive wheels. The air isbeing

removed from hydraulic drive system.

5, Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position° Repeat this procedure with the motion control lever

three (3) times_ Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

° Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

° Ddve so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor, This will result in a more even distribution of clippings and more

uniform cutting,

° When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished •

• If grass is extremely tail, it should be mowed twice to reduce load and pos*

sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass wilt plug mower and leave

undesirable clumps. Allow grass to dry before mowing°

° Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material, Regulate ground speed by selecting a low enough speed to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that willsuit the terrain

and give best performance of the at- tachment being used.

]

,, ,, ,,,,, ,............

MAINTENANCE RE_OR_EWRY EVERY

SCHEDULE EACH B 2s

, , ,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Check Brake Operation If If"

T Check Tire Pressure ........... ./V* V*

R ch_. operalor Presoa_p ,&,ROE System _. V

A Check for Loose Fasteners C ChacfdRepiace Mower Blades I_

T LubricationChart

0 Check Battery Level

R CieanBauerand Terminals .............. . ................ V*

C.heckTransaxte Cooling V _

Check Mower Levelness

USE HOURS HOURS

Ch.e.£_...v:s.e!!_........

Check Englne eli Level V _ V e

Change Engine Of! (with oil _ter) ....

Change Engine eli (wltheu! ell tiltel Ik#'l,e

E CIean Air Filter I_=

G cfean Air Screen ............... I_

I Inspect Muffler/Spark Arrester

N Replace OilFiller (if equipp.e.d) .

E clean Englne Coolin 9 Fins

Re,face Spark Plug

Replace Air Filter Paper Cadrtdge,,

Replace Fuel Filter

! - Change mote often when operating under a heavy load or

In high ambient temperatures

2 - Service more often when operating in dirty or dusty condffions

EvE"_........._v'_.';......

50 100

HOURS HOURS

EVERY BEFORE

SEASON STORAGE

I ............ ,

.......V',._ v"

. V _ •

V;,,_

v' v

v'.

,,, ,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

3 -Repface blades more often when mow{ng In sandy soil 4 - Not requtred if equipped with matntanance4ree balte_'

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence, To receive

ful! value from the warranty, operator must maintain tractor as instructed inthis

manual. Some adjustments will need to be made

periodically to properly maintain your tractor,

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

I. Check engine oil level.

2. Check brake operation,

3. Check tire pressure, 4, Check operator presence and

ROE systems for proper operation,

5_ Check for loose fasteners.

LUBRICATION CHART

d) Spindle Zerk Zerk

Front Wheel

d_')Front Wheel ,,

Bearing zerk

-_-') Engine

Sector Gear

Teeth

_General Purpose Grease (_)Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

if tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual).

TIRES

, Maintain proper air pressure in all tires

(See PSI on tires)°

° Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer, Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

° The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)

SYSTEM ° When the engine is running with the

ignition switch in the engine "ON" posi- tion and the attachment clutch engaged, any attempt by the operator to drive in

reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position

and the attachment clutch engaged, any attempt by the operator to drive in

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be

sharp_ Replace worn, bent or damaged blades.

_, CAUTION: Use only a replacement blade approved by the manufacturer of

your tractor. Using a blade not approved by the manufacturer of your tractor is

hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1_ Raise mower to highest position to a!-

low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. I,nstall new blade with stamped

'GRASS SIDE" facing the ground. IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat

treated.

Blade

Blade Bolt Assembly

Center Hole

BATrERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend =tslife.

° Keep battery and terminals clean, ° Keep battery bolts tight. , Keep small vent holes open.

° Recharge at 6-10 amperes for t hour,

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TOCLEANBATTERYANDTERMINALS Corrosionanddirtonthe batteryandtermi-

nalscancausethebatteryto"leak"power.

1_ DisconnectBLACKbatterycablefirst

thenRED batterycableandremove batteryfromtractor,

2, Rinsethebatterywith plainwaterand

dry.

3, Cleanterminalsandbatterycableends

with wirebrushuntilbright.

4o Coatterminalswithgreaseorpetro-

lelJmjelly.

5. Reinstallbattery(See"REPLACING BATTERY"inthe SERVICEANDAD-

JUSTMENTSsectionofthis manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling, Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot, "fb prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

° Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans- axle ever leak or require servicing, contact

your nearest Sears or other qualified service center,

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

ifnecessary. The belts are not adjustable. Replace belts if they begin to slip from

wear,

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating

temperature,

8AE VISCOSITY GRADES

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year, Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation,

TO CHANGE ENGINE OIL

Determine temperature range expected before oll change, All oil must meet API

service classification SG-SL

• Be sure tractor is on level surface° , Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick, Be careful not to allow dirt to enter the engine

when changing oil

2. Remove yeflow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and

Locked Position

Yellow Cap

Drain Tube

& Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5, After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube_ Pour slowly Do not overfill For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual

8, Use gauge on oil fill cap/dipstick for

checking level° For accurate reading,

insert dipstick into the tube and push down firmly into place before removing,

Keep oil up to, but not over, the "FULU' line on dipstick. Push dipstick down

firmly into the tube when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using

a dirty air filter. Service paper cartridge every two months or every 25 hours of

operation, whichever occurs first, Service paper cartridge more often under dusty conditions.

Replace the paper cartridge annually, or

after every 100 hours of operation. TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car- tridge. Handle new cartridge carefully; do not use if the rubber seal is dam-

aged.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

1. Loosen knobs and remove cover.

2. Remove cartridge.

3. Gently tap pleated side of cartridge to

dislodge dirt,

4. Clean all air cleaner components of

any accumulated dirt or foreign mate- daL Prevent any dirt from entering the

throat of carburetor.

5. Install cleaned or new cartridge with

the pleated side "out" and seat the rubber seal onto the edges of the air

cleaner base.

6. Reinstall air cleaner cover and secure

by tightening knobs,

__ .Knob

Cartridge

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean with a wire brush or compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times.

Every t00 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds, Clean the cooling fins and

external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating,

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first, Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"

section of this manual,

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season If fuel filter becomes

clogged, obstructing fuel flow to carbu,-

retor, replacement is required.

1. With engine coo!, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4o Immediately wipe up any spilled gaso-

line.

amp

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