Craftsman 917276120 Owner’s Manual

Owner's Manual
CRRFTSMRN
27.0 HP, 54" Mower Electric Start
Automatic Transmission
Model No.
917.276120
_]]] his product has a mowemission engine which operates
Read and follow aH Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
For answers to your questions about
th_ product, Ca,,:
1 800 659 5917
Sears Craftsman Help Line 5 am =5 pm, Mort = Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance Schedule ........................ 19
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
Maintenance ........................................ 19
Service and Adjustments ..................... 23
Storage ................................................ 31
Troubleshooting ................................... 32
Repair Parts ......................................... 36
Sears Service ........................ Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME@.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
AI_WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
,_i,ug"
WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor. AI_WARNmNG: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
u to lose control of your tractor.
WARNmNG: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. _WARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling,
L GENERAL OPERATmON * Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
* Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
* Never carry passengers. * Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
* Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
* Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
, Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children wi[[ remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area. Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
iV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Besurethearea is clearof otherpeople beforemowing.Stopmachineif anyone
entersthearea. Nevercarry passengersorchildren
evenwith the bladesoff. Do not mowin reverseunlessabso-
lutelynecessary.Alwayslookdownand behindbeforeand whilebacking.
Nevercarry children.Theymayfall off and beseriouslyinjuredorinterferewith
safemachineoperation. Keepchildrenout of themowingarea and underthewatchfulcare ofanother
responsibleadult. Bealert andturn machineoff ifchildren
enterthearea. Beforeand when backing,lookbehind
anddownforsmallchildren. Mowup anddownslopes (15° Max),not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFICATmONS
Gasoline 5 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 10W30 (above 32°F
APFSG-SL): SAE 5W30 (bellow 32°F)
Oil Capacity: W/Filter 4.0 Pints
W/O Filter 3.5 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: 0=5.8 (MPH): Reverse: 0=2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System:15 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45%5 Ft. Lbs.
CONGRATULATmONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni= cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
* Follow a regular schedule in main-
taining, caring for and using your tractor.
* Follow the instructions under"Mainte-
nance" and "Storage" sections of this owner's manual.
A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTmON
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourseff from unexpected hassle and expense.
Here's what's included in the Agreement: * Expert service by our 12,000 profe-
sionat repair specialists.
* Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service=related parts not covered by the agreement; also, 10% off regular price of preventive mainte=
nance check.
Fast hemp by phone = phone support from a Sears technician on products
requiring in=home repair, plus conve=
nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap=
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1o800o827o6655. SEARS mNSTALLATmON SERWCE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call l oS00o4oMYoHOME®
Steering Wheel
Steering Wheel
Insert
_i Steering
Steering Extension
Steering Sleeve Shaft Wheel
Adapter
Gauge Wheels
Bar
(i) Adjusting
(4) Retainer Springs
(double loop)
(4) Washers
3/8 x 3/4 x 14 Ga. (4) Locknut 3/8-16
(4) Wheels
(4) Clevis Pins
-- (4) Shoulder Bolt
r
0 0 @
I
Ir
Nose Roller
Spring
(2) Hex Bolts
5/16-18 x 1
Mower Leveling Wrench
' IIIIIIIIIIIIIIIIIIIIIIIIIII
(4) Hex Bolts 5/16-18 x 3/4
(4) Lockwasher
(1) Oil Drain Tube For Future Use Slope Sheet
Keys
t
Mower
,%
(2)Flanged Pins
(2) Retainer Springs
(double loop)
Yournewtractorhasbeenassembledat the factorywiththe exceptionofthose parts left
unassembledfor shippingpurposes.Toensuresafeandproperoperationofyourtractor allparts and hardwareyou assemblemustbetightenedsecurely.Usethe correcttools asnecessaryto insurepropertightness.Reviewthevideocassettebeforeyou begin.
TOOLSREQUIREDFORASSEMBLY A socketwrenchsetwill makeassembly
easier. Standardwrenchsizesyou need
are listedbelow. (1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utilityknife
_ _- .... Steering Wheel
Steering _ ' _
_,.b__ insert
Lock Nut
.................Large Fiat
Washer
(1) 3/4"socketwith driveratchet (1) Tire pressure gauge
When rightor lefthandismentionedin this manual,it means,fromyour pointof
Steering Wheel Extention __Tabs
Steering Wheel Adaptor
view,whenyou are inthe operatingposi- tion (seatedbehindthe steeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERmNG WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
mMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
Steering Shaft
Steering Sleeve
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
/ . ,
- __ Label
INSTALL SEAT Seat position should be adjusted forward
or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor.
1. Remove the two (2) bolts and flat
washers securing the seat to card-
board packing. Keep the two (2) bolts
only and place them with the two (2)
identical bolts and four (4) washers in the parts bag. Discard the flat washers and cardboard packing.
2. ReleaseL.H.seat slide onseat pan by pullingout on adjustmenthandleand slidingitto the rear positionexposing seatmountingholesfrombottom.Slide R.H.slideto same rearposition.
3. Mountrearofseat on slides using mountingboltsand lockwashersas
shown.
4. Pullout on adjustmenthandleand slideseat all thewayforward.Install frontmountingboltsandlockwashers. Tightenall mountingboltssecurely.
5. Lowerseat intooperatingpositionand siton seat.Pressclutch/brakepedalall thewaydown.Ifoperatingpositionis notcomfortable,adjustseat.
Toadjustseat: Graspadjustmenthandle
andpull out,slideseat to desiredposition andreleaseadjustmenthandle.
Seat
hh. Seat Slide
Seat Pan
Lock
Slide
Mounting Bolts
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and function of controls)
_WARN[NG: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de- press brake pedal and set the parking
brake.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi- tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Release parking brake.
8. Slowly move the motion control lever
forward and slowly drive tractor off skid.
9. Apply brake to stop tractor and set parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Op-
eration section of this manual).
4. Roll tractor forward off skid.
TO ATTACH NOSE ROLLER
1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as
shown. Tighten securely.
NOTE: Be sure bracket tabs are posi- tioned in tab holes in mower brackets.
2. Position nose roller between brackets and install rod and retainer spring.
Lock Hex Bolt Nut Rod
Tab "B" Hole Bracket
Nose Roller
9
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten
securely.
2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth
hole from top. Retain with clevis pins and spring retainers.
Shoulder
Bolt_ Adjusting _
Gauge Wheel
3/8 Washer
mNSTALL MOWER AND DRmVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to the right.
@"---. 3/8-16 Center
Locknut
Set All Wheels To 4th Hob
2. Remove plastic tie strap from mower belt and check belt for proper routing in
all mower pulley grooves.
3. Slide mower under tractor until it is
centered under tractor. DO NOT con-
nect any pins. When properly centered
the front mower brackets should be aligned so when the front suspension
plate is lowered it should slide between
the mower brackets.
4. Lower attachment lift lever to lowest position.
5. Cut plastic tie and lower front suspen-
sion plate.
6. ATTACH FRONT PLATE - From left
side of mower, position front plate as- sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.
The notch is in line with the hole in pin.
7. Secure pin with double loop retainer
spring between the plate and mower
bracket. If necessary, move mower
side-to-side to give space between
plate and mower bracket.
8. Go to right hand side of mower and insert pin and retainer spring in the
same manner.
9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold
the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt
onto engine clutch pulley. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
13. Engage belt tension rod on locking bracket.
CAUTmON: Belt tension rod is spring loaded. Have a tight grip on rod and en- gage slowly.
14. Raise attachment lift lever to highest position.
15. Adjust gauge wheels before operating mower as shown in the Operation sec-
tion of this manual.
10
Belt Tension Rod g Bracket
Electric Clutch Pulley
Gauge
Wheel
Rear Mower Pins
Double Loop Retainer Springs
...p
Front Mower Bracket
Flanged Pin ° Position Notch
Vertically
Deflector Shield
CHECK TIRE PRESSURE
The tires on your tractor were overin- fiated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance. ,, Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of
this manual.
CHECK MOWER LEVELNESS For best cutting results, mower should
be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER PosmoN OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
v" Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls, their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe operat-
ing condition.
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis- sion purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).
11
Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.
Learnand understandtheir meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW IGNITION
@ e o5I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
,f
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
BATTERY REVERSE FORWARD
®@@@@
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury.
CAUTION indicatesa hazard which, ifnot avoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
,_@llll/=ll;,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
12
KNOW YOUR TRACTOR
READ THINS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmNG YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Choke Control
Throttle Control
Motion Drive Bell
Tension Handle
Freewheel Control
ignition Switch Hourmeter iht Switch
Ammeter Attachment
Brake Pedal Plunger
Height
Adjustment
Knob
Position
Switch
Lift Lever
Attachment
Lift Lever
Parking Brake
Motion Control Lever
02711
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWmTCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
UGHT SWmTCH POSmTmON - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
BRAKE PEDAL - Used for braking the
tractor and starting the engine.
CHOKE CONTROL - Used when starting a cold engine.
HEmGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
MOTmON DRmVE BELTTENSmON HAN- DLE - Used when changing motion drive
belt and, if necessary, starting engine under extremely cold conditions.
ATTACHMENT UFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
UFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
mGNmTmONSWmTCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging
(+) or discharging (-).
PARKmNG BRAKE - Locks clutch/brake
into the brake position.
HOUR_,_ETER - Indicates hours of opera- tion.
13
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from brake pedal. Pedal
should remain in brake position. Make sure parking brake will hold tractor
secure.
Choke Pushqn to Attachment CUutch
"Disengaged" Switch Pull Out To
Throttb
Position
\
Brake Pedal Sarking Motion
"Drive" Position Brake Control
Height "Engaged" Lever
Adjustment Position "Disengaged"
Knob Position
STOPPmNG MOWER BLADES =
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE =
To stop ground drive, depress brake
pedal all the way down.
mMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed.
ENGINE =
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi=
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. mMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. ,_ICAUTmON: Always stop tractor com=
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate. Full throttle offers the best mower perfor=
mance.
TO USE CHOKE CONTROL Use choke control whenever you are start=
ing a cold engine. Do not use to start a warm engine.
To engage choke control, putl knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD CAUTmON: Do not attempt to operate
motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn=
ing the height adjustment knob in desired direction.
Turn knob clockwise (_) to raise cutting
height.
@
Turn knob counterclockwise (_) to
lower cutting height.
14
Thecutting heightrangeis approximately
1-1/2"to 4-1/2". The heightsare mea- suredfromthegroundtothe bladetip with theenginenot running. These heights
areapproximateandmayvarydepending
uponsoilconditions,heightof grassand typesof grassbeingmowed.
Theaveragelawnshouldbecut to approximately2-1/2 inchesduringthe coolseasonandto over3 inchesduring
hotmonths. Forhealthierandbetter lookinglawns,mowoften andafter
moderategrowth. Forbestcutting performance,grassover 6 inchesin heightshouldbe mowed twice. Makethefirst cut relativelyhigh; thesecondto desiredheight.
TOADJUSTGAUGEWHEELS
Gaugewheels are properlyadjusted whentheyareslightlyoff thegroundwhen
moweris at thedesiredcuttingheight in
operatingposition.Gaugewheelsthen
keepthedeck in properpositionto help
preventscalpingin mostterrainconditions.
NOTE:Be suretractorison a flat level surface.
1. Lowermowerandadjustmowerto de- siredcuttingheight(See"TOADJUST
MOWERCUTTINGHEIGHT"in this sectionof manual).
2. Removeretainerspringand clevispin whichsecureeach gaugewheelbar.
3. Lowergaugewheelsto ground.Raise gaugewheelssJightlyto aJignholes in bracketandgaugewheel barand insertclevispin.Gaugewheelsshould beslightlyoffthe ground.
4. Replaceretainerspring intoclevis pin.
5. Besureall gaugewheelsare in the samesetting.
iMPORTANT:Besure to readjustgauge
wheels ifyouchangethecuttingheight
ofthe mowerdeck.
Retainer Spring
Clevis
,. :// Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, roiling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con-
trol.
3. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTJON: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Lift Lever
Attachment Clutch High Position Switch Pull Out To / Low
"Enga_ _ Position
( _ _/_'_e_J _ _"_" Deflector
',"1 "_, / \'---_ / \ <,""\ Shield
oI /
Push In To ,, _'"X-,_/_-X_J_,
"Disengage" )_ _
TO OPERATE ON HILLS _L, WARNJNG: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope guide provided at the back of this manual.
,_ Choose the slowest speed before start-
ing up or down hills.
,, Avoid stopping or changing speed on
hills.
,, If stopping is absoluteJy necessary, push
brake pedal quickly to brake position and engage parking brake.
iMPORTANT: The motion control lever
returns to neutral (N) position when the
brake pedal is depressed.
To restart movement, slowly release
parking brake and brake pedal. Slowly move motion control lever to
slowest setting.
Make all turns slowly.
15
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position. Do not push or tow tractor at more than two (2) MPH. To re-engage transmission, reverse above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWmNG CARTS AND OTHER ATTACH-
MENTS Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTmNG THE ENGmNE
CHECK ENGmNE OraL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until "FULL:'
mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual). To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOUNE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_:_CAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. mMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTmON: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
16
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start you may need to dis- engage the motion drive belt as follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive
belt tension handle to relieve belt ten- sion.
3. Start engine and allow it to warm up for three (3) minutes.
4. Shut-off engine and engage parking brake.
5. Engage drive belt tension handle and replace the retainer spring.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake and
let the brake slowly return to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
The attachments can be used during the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
PURGE TRANSMmSSION
_ICAUTmON: Never engage or dis- engage freewheel lever while the engine
is running.
To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by plac- ing freewheel control in disengaged position (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. Disen-
gage parking brake.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See "TO TRANSPORT" in this section of
manual).
17
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.
Disengage parking brake.
8. Slowly move motion control lever for- ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five
(5) feet return the motion control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.
Your transmission is now purged and now
ready for normal operation. MOWING TIPS
,, Tire chains cannot be used when the
mower housing is attached to tractor.
,, Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
f
r
G_
,J
(
, J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
00272
18
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