Craftsman 917276101 Owner’s Manual

Owner's Manual

CRRFTSMRN°

GARDEN TRACTOR

25.0 HP, 54" Mower

Electric Start

Automatic Transmission

Model No.

917.276101

[_ his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,

For answers to your questions about

th_ product, Call:

1 800 659 5917

Sears Craftsman Help Line

5 am- 5 pm, Mon- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 8

Operation ............................................. 12

Maintenance Schedule ........................ 19

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

Maintenance ........................................ 19

Service and Adjustments ..................... 23

Storage ................................................ 31

Troubleshooting ................................... 32

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeet andthrow- ingobjects.Failureto observethefollowingsafetyinstructionscouldresultin serious

injury or death.

_WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

_lblug"

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other reproduc-

tive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard,

or other safety devices in place and working.

• Slowdown before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is

not alert to the presence of children. Chil-

dren are often attracted to the machine and the mowing activity. Never assume that chil-

dren will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.

• Followthe manufacturer's recommen- dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con- tainer where there is an open flame,

spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic

liner. Always place containers on the ground away from your vehicle when

filling.

• Removegas-poweredequipmentfrom thetruckor trailerandrefuelit onthe

ground.If this is notpossible,then

refuelsuchequipmentwith a portable container,ratherthanfromagasoline dispensernozzle.

• Keepthe nozzlein contactwith the rim of the fueltank or containeropeningat all timesuntilfueling is complete.Do

notuse a nozzlelock-opendevice.

• Iffuel is spilledon clothing,change clothingimmediately.

• Neveroverfillfueltank. Replacegas cap andtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 5 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 10W30 (above 32°F

API-SG-SL): SAE 5W30 (below 32°F)

Oil Capacity: W/Filter 4.0 Pints

W/O Filter 3.5 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed Forward: 0-5.8 (MPH): Reverse: 0-2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under"Mainte- nance" and "Storage" sections of this

owner's manual.

A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service ap-

pointment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Gauge Wheels

(i) Adjusting

Steering Wheel

Steering Steering Wheel Wheel

Insert Adapter

Bar

Steering

Steering Extension

Sleeve Shaft

Nose Roller

(4) Retainer Springs

(double loop)

(4) Washers

3/8 x 3/4 x 14 Ga. (4) Locknut 3/8-16

(4) Wheels@ IO ]_]

(4) Clevis Pins

(4) Shoulder Bolt

EZ Tool

Bubble Level

(2)Lolcknut

Rod

5/16-18

(2) Hex Bolts

5/16-18 x 1

(1) Oil Drain Tube

For Future Use Slope Sheet

Nose Roller Brackets

Retainer

Spring

Mower Leveling Wrench

Seat

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Keys

(2) Keys

Mower

(2)Flanged Pins

(2) Retainer Springs

(double loop)

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife (1) 3/4" socket with drive ratchet

(1) Tire pressure gauge

_ __1-I- Steering Wheel

Steeri ng _._~_

Wheel \__'-'_--_ _

_..b_ Insert

Lock Nut

_,_-''_ La rg e Flat

Washer

Steering Wheel

Steering _ Adaptor

When right or left hand is mentioned in this manual, it means, from your point of

Wheel Extention _Tabs

view, when you are in the operating posi- tion (seated behind the steering wheel).

Steering Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

3. Remove mower and packing materials.

4. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove Iocknut and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Align tabs and press steering sleeve extension into bottom of steering

wheel.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

6. Secure steering wheel to steering shaft with Iocknut and large flat washer

previously removed. Tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Steering Sleeve

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

j Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Placeseaton seatpanso headof shoulderboltis positionedoverlarge slottedhole in pan.

4. Pushdownon seattoengageshoulder boltin slot andpullseattowardsrearof

tractor.

5. Pivotseatandpanforwardandas- sembleadjustmentknobandflat

washerloosely.Donottighten.

6. Lowerseat intooperatingpositionand sit inseat.

7. Slideseatuntila comfortableposition isreachedwhich allowsyou to press clutch/brakepedalallthe waydown.

8. Getoff seatwithout movingitsad-

justedposition.

9. Raiseseatandtightenadjustment knobsecurely.

Seat

Bolt

Flat Washer

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls) _WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly move the motion control lever forward and slowly drive tractor off

skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Adj

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Op-

eration section of this manual).

4. Roll tractor forward off skid.

TO ATTACH NOSE ROLLER

1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as

shown. Tighten securely.

NOTE: Be sure bracket tabs are posi- tioned in tab holes in mower brackets.

2. Position nose roller between brackets and install rod and retainer spring.

Lock Hex Bolt Nut Rod

Tab "B" Hole Bracket

"A"

Bracket ........_°'_

Retainer Spring

Nose Roller

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge

wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten

securely.

2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth

hole from top. Retain with clevis pins and spring retainers.

Retainer

Spl ing

Shoulder

Bolt_ Adjusting

Gauge Wheel

3/8 Washer

@_ 3/8-16 Center

Locknut

Set All Wheels To 4th Hole

From Top

INSTALL MOWER AND DRIVE BELT

See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional

guidance on this assembly.

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Turn steering wheel to the left as far as it will go and position mower on right

side of tractor with deflector shield to the right.

2. Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

3. Slide mower under tractor until it is centered under tractor. DO NOT con-

nect any pins. When properly centered

the front mower brackets should be aligned so when the front suspension

plate is lowered it should slide between the mower brackets.

4. Lower attachment lift lever to lowest position.

5. Cut plastic tie and lower front suspen- sion plate.

6. ATTACH FRONT PLATE - From left side of mower, position front plate as-

sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.

The notch is in line with the hole in pin.

7. Secure pin with double loop retainer spring between the plate and mower

bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.

8. Go to right hand side of mower and

insert pin and retainer spring in the

same manner.

9. CONNECT REAR PINS - Connect

right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.

10. Go to left side of mower and connect rear pin in the same manner.

11. Disengage belt tension rod.

12. From right side of tractor, install belt

onto engine clutch pulley. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.

13. Engage belt tension rod on locking bracket.

A CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and en- gage slowly.

14. Raise attachment lift lever to highest position.

15. Adjust gauge wheels before operating

mower as shown in the Operation sec-

tion of this manual.

Belt Tension Rod Disengaged Position

Gauge

Wheel

g Bracket

Electric Clutch Pulley

Front Plate Assembly

Double Loop Retainer Springs

Front Mower Bracket

Flanged Pin- Position Notch

Vertically

Rear Mower Pins

Deflector Shield

CHECKTIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of

this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should

be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for re- placing motion, mower drive, and mower

blade drive belts in the Service and Ad-

justments section of this manual. Verify

that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

,,/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmis- sion purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product,

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

6 6 o5I

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

®@@@@

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which, ifnot avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicatesa hazard which, ifnot avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,_l_l/;lll/=ll;,,

if not avoided, could result indeath, serious injury and/or property damage.

FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KN OW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Light Switch Switch Position

Attachment

Clutch Switch

Lift Lever Plunger

Lift Lever

Throttle Control

Motion Drive Belt

Tension Handle

Ammeter

Brake Pedal

Choke Control

Height

Adjustment

Knob

Freewheel

Control

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

Parking Brake

Motion Control Lever

MOTION DRIVE BELTTENSION HAN- DLE-Used when changing motion drive

belt and, if necessary, starting engine under extremely cold conditions. ATTACHMENT LIFT LEVER - Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging (+) or discharging (-).

PARKING BRAKE - Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal

should remain in brake position. Make sure parking brake will hold tractor

secure.

Choke Push-In to Attachment Clutch

"Disengaged" Switch Pull Out To

Throttle

Control

"Brake

Position

Brake Pedal Motion

"Drive" Position gaged" Lever

Height Position Parking Brake

Adjustment "Engaged"

Knob Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

Control

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_LCAUTION: Always stop tractor com- pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor- mance.

TO USE CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD CAUTION: Do not attempt to operate motion

control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control

system. The direction and speed of movement is con- trolled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn- ing the height adjustment knob in desired

direction.

• Turn knob clockwise (F_) to raise cutting height.

• Turn knob counterclockwise (_-_)to lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con-

trol.

3. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever Attachment C utch H _" D^_ ÷^_

Switch Pull Out To ,u.... _'- Low

"Enga_ : _,ZPosition

( _ _)_'_Q_/ _ __"?" Deflector

_,_), / \"--_- / \ <,'/\ Shield

ol ""

Push In To _\j _

'Disengage" )_

TO OPERATE ON HILLS _,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position

and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

Clevis Pin

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness. _:_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to dis- engage the motion drive belt as follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive

belt tension handle to relieve belt ten- sion.

3. Start engine and allow it to warm up for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and

let the brake slowly return to operating

position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_,CAUTION: Never engage or dis- engage freewheel lever while the engine

is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by plac- ing freewheel control in disengaged

position (See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. Disen-

gage parking brake.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2)speed.

Disengage parking brake.

8. Slowly move motion control lever for- ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

#'- _1

(

00272

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

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