Craftsman 917276080 Owner’s Manual

Owner's Manual

CRAFTSMAN°

26.0 HP, 48" Mower Electric Start

Automatic Transmission

Model No.

917.276080

l_l'lq

This product has a mowemission engine which operates

[]_] from buimt Before start the

Read and follow aJJSafety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently previously engines. you engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1_800°659-5917

Sears Craftsman Help Line 5 am =5 pm, Men =Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................5

Assembly/Pre-Operation.......................7

Operation...............................................9

MaintenanceSchedule........................16

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthedate of purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsinthe owner'smanual, Searswill repairor replacefree of chargeany partsthat arefoundto bedefectivein

materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborfortheseapplicablewarrantedpartsforthetwofullyears.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-

chase, butatrip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME@.This warrantyappliesonlywhile this productiswithin

the UnitedStates. ThisWarrantydoesnotcover:

Expendableitemswhichbecomeworn duringnormaluse,includingbut not limitedto blades,spark plugs,air cleaners,belts,andoilfilters.

StandardMaintenanceServicing,oil changes, ortune-ups. Tirereplacementorrepaircausedby puncturesfromoutsideobjects,such asnails, thorns,stumps,orglass. Repairsnecessarybecauseof operatorabuse,includingbut not limitedto, damage

causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting objectsthat bendthe frameorcrankshaft,or over-speedingtheengine.

Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec- tricaland mechanicaldamagecausedby improperstorage,failureto usetheproper gradeandamountof engineoil,failureto keepthe deckclearof flammabledebris,

orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe owner'smanual.

Engine(fuelsystem)cleaningor repairscausedby fueldeterminedto becontami- natedor oxidized(stale). In general,fuelshould beusedwithin30 daysof its pur-

chasedate. Normaldeteriorationandwearofthe exteriorfinishes,or productlabelreplacement.

Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY Forninety(90) daysfromdate of purchase,if anybatteryincludedwith this ridingequip-

mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthebattery

will notholda charge,Searswill replacethe batteryat nocharge. Duringthe first30

daysof purchase,therewill be nochargesto replacethe batteryatyour HOME. After

thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewill still be avail-

ablebut a trip chargewillapply. Thischarge will bewaivedif the Craftsmanproductis droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME@.

Maintenance........................................16

ServiceandAdjustments.....................20

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

Thisbatterywarrantyappliesonlywhile thisproductiswithinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which

vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

mlV]PORTANT:Thiscuttingmachineis capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious injury or death.

In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark

plug.

4_I, WARNmNG: Do not coast down a

hill in neutral, you may lose control of the

tractor.

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

,_WARNmNG: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproduc-

tive harm.

Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

L GENERAL OPERATION * Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

, Never carry passengers. , Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place. Slow down before turning.

Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

H. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Taft grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or other attachments. These can change

the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

o Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches,

or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced

traction could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep

slopes.

ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never as- sume that children will remain where you

last saw them.

Keep children out of the mowing area and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area. Before and when backing, look behind

and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

iV, SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel con-

tainer inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad- just and service as required.

@@@@@

Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area. Never carry passengers or children

even with the blades off. Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation. Keep children out of the mowing area and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area. Before and when backing, look behind

and down for small children. Mow up and down slopes (15 ° Max), not

across.

PRODUCT SPECmFmCATmONS

Gasoline 5.0 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed (MPH):

Forward: 0 = 5.8 Reverse: 0 = 2.1

Tire Pressure: Front: 14 PSI

Rear: 10PSI

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

CONGRATULATmONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

Charging System: 16AMPS @ 3600RPM

Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45%5 Ft. Lbs.

CUSTOMER RESPONSIBILITIES

* Read and observe the safety rules. * Follow a regular schedule in main-

taining, caring for and using your tractor. Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual. AWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTmON

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement: * Expert service by our 12,000 profe-

sional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

* Fast hemp by phone = phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service ap- pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800=827-6655. SEARS INSTALLATION SERVmCE

For Sears professional instaflation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800=4=MY-HOME®

Video Cassette Keys

_ Mower l I

< I Leveling l I

'/ Wrench I I

(1) Oil Drain Tube kJ Li

Slope Sheet

Bubble

Level

Yournew tractorhasbeenassembledatthe factory. Reviewthevideocassette before you begin.

When rightor lefthandismentionedin this manual,it means,fromyour point of view,whenyou are inthe operatingposi- tion (seatedbehindthesteeringwheel).

TO REMOVE TRACTOR FROM

CARTON UNPACKCARTON

Adjustment

Knob

1. Cutalongdottedlineson allfour pan- elsof carton.Removeend panelsand

layside panelsflat.

2. Removepackingmaterials.

3. Removeprotectivematerialsfromtrac- tor hoodandgrille.

mMPORTANT:Checkforandremoveany

staplesin skidthat maypuncturetires wheretractoris to rolloffskid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

1. Lift hoodto raisedposition.

NOTE:If this batteryis put intoservice aftermonthandyear indicatedon label (labellocatedbetweenterminals)charge batteryfor minimumof one hourat 6-10

amps.(See "BATTERY"in Maintenance sectionofthis manualforcharginginstruc- tions).

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKiD (See

Operation section for mocation and function of controms)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in transmission

disengaged position (See "To Trans-

port" in the Operation section of this manual).

4. Roll tractor forward off skid.

_:t__ s j/ _, LabeU

ADJUST SEAT

1. Raise seat and loosen adjustment knobs.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad- justed position.

5. Raise seat and tighten adjustment

knob securely.

TO DRIVE TRACTOR OFF SKmD (See Operation section for mocation and

_linction of controms)

WARNmNG: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (See "To Transport" in the Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi- tion.

6. Startthe engine.Afterenginehas started, movethrottlecontrolto idle

position.

7. Releaseparkingbrake.

8. Slowlymovethe motioncontrollever forwardandslowlydrivetractoroff

skid.

9. Apply braketo stop tractorand set parkingbrake.

10.Turnignitionkeyto "STOP"position.

Continuewiththe instructionsthatfollow. CHECK TIRE PRESSURE

Thetireson yourtractorwereoverinflated

atthe factoryfor shippingpurposes.Cor- recttire pressureis importantforbest

cutting performance.

Reducetire pressureto PSIshownin "PRODUCTSPECIFICATIONS"section

ofthis manual.

CHECK DECK LEVELNESS Forbestcuttingresults,mowerhous-

ingshouldbe properlyleveled. See"TO LEVELMOWERHOUSING"inthe Service

andAdjustmentssectionof this manual. CHECK FOR PROPER POSITION

OF ALL BELTS Seethefiguresthat areshownfor replac-

ingmotionand mowerbladedrive belts inthe ServiceandAdjustmentssection

ofthis manual. Verifythatthe beltsare routedcorrectly.

CHECK BRAKE SYSTEM

Afteryou learn howtooperateyourtrac- tor,checkto seethatthe brakeis properly

adjusted. See"TOADJUSTBRAKE"in

the ServiceandAdjustmentssectionof this manual.

,/'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

,/All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-

ened securely. ,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory). ,/Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside atl belt keepers. ,/Check wiring. See that all connections

are still secure and wires are properly

clamped. ,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheir meaning.

R N H I'.,I '_

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

6 G o5i

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE

LIGHT

ITI

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

®@@@@

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicatesa hazard which, ifnot avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THINSOWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmNG YOUR

TRACTOR

Compare the illustrations 'with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter ignition Choke Control

Throttle

Light Switch Position

Attachment

Clutch

Lift

Motion Drive Belt Tension Handle

Height Knob

Free Wheel

Control

Brake Pedal

Plunger

Attachment Lift Lever

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWmTCH - Used

to engage the mower blades, or other at- tachments mounted to your tractor.

UGHT SWmTCH POSmTmON - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

HEmGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

mGNmTmONSWmTCH - Used for starting and

stopping the engine.

ATTACH_,_ENT UFT LEVER - Used to raise

and lower the mower deck or other attachments

mounted to your tractor.

UFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKmNG BRAKE LEVER - Locks brake pedal into the brake position.

MOTmON CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing

the tractor with the engine off. MOTmON DRmVE BELT TENSmON HAN-

DLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

SAFETYGLASSES

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor

secu re.

Choke Pushqn to Attachment CUutch ControU ngage" Switch Pull Out to

Throttle

Control,

Pedal

ustment Parking Brake

Knob "Disengaged" "Engaged"

Brake PedaU Position Position

"Drive" Position

STOPPmNG

MOWER BLADES =

To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

To stop ground drive, depress brake pedal all the way down.

mMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is fully depressed. ENGINE =

Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to allow engine to idle before stopping may cause engine to "backfire".

Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

,, Never use choke to stop engine.

"Engage"

Motion Control

=ever

mMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_I_ICAUTmON: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

Operating engine at less than full

throttle reduces the battery charging

rate. Full throttle offers the best mower per-

formance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD CAUTION: Do not attempt to operate mo-

tion control lever when the parking brake

is set or when the brake pedal is de-

pressed. Doing so may result in misadjust-

merit to the drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTmNG HEmGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

,, Turn knob clockwise (f_t) to raise cut-

ting height.

,, Turn knob counterclockwise (_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being

mowed. ,, The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

,, For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

mMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer Spring

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

I_I, CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Clutch

Attachemnt Lift

Switch Pull Out to Lever High Position "Engage"

Push-In to "Disengage"

Deflector Shield

TO OPERATE ON HmLLS _WARNmNG: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual. ,, Choose the slowest speed before start-

ing up or down hills.

Position

Avoid stopping or changing speed on hills.

If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

mMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

* To restart movement, slowly release

parking brake and brake pedal.

* Slowly move motion control lever to

slowest setting. Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

* Do not push or tow tractor at more than

two (2) MPH.

* To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.). TOWmNG CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heaw

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTmNG THE ENGmNE

CHECK ENGmNE Oral LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULU' mark on dipstick is

reached. Do not overfill.

For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual). To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOUNE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IIVIPORTANT: When operating in temper= atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separa= tion and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait

a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the en-

gine to accept small changes in speed and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several seconds to several minutes, depending

on the temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to dis- engage the motion drive belt as follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt ten-

sion.

3. Start engine and allow it to warm up for

three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and

let the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

The attachments can be used during the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_I, CAUTION: Never engage or dis= engage freewheel lever while the engine

is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by plac- ing freewheel control in disengaged position (See "TO TRANSPORT" in this

section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen- gage parking brake.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. Disengage parking brake.

8. Slowly move motion control lever for- ward, after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TiPS

Tire chains cannot be used when the

mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

The left hand side of mower should be

used for trimming. Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more

even distribution of clippings and more

uniform cutting. When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

(

,c J

If grass is extremely tail, it should be

mowed twice to reduce load and pos- sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

, When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at- tachment being used.

F,LL,.BATES

AS YOU CO MP LETE /__'_E D,,,," E

REGULAR SERVICE f_/£-'Ay£'_'_v SERVICE DATES

Check Operator Presence and

T Interlock Systems I_

R Check for Loose Fasteners ll_ I_s ll_ il_ Sharpen/Replace Mower Blades I_:_

C Lubrication Chart If I_

I) Check Battery Level 1_4

R Clean Battery and Terminals If ll_

Check Transaxle Cooling t,,"

Check V-Belts ll_ Check Engine Oil Level If tf

Change Engine Oil (with oil filter) 11_1,2 If

i=: Change Engine Oil (without oil filter) 1_1111,2

a clean Air Filter I_ItlIP2 1_ Clean Air Screen 1_2

i_ Inspect Muffler/Spark Arrester If

E Replace Oil Filter (If equipped) 1_,2

Clean Engine Cooling Fins If 2 Replace Spark Plug ll_ tf Replace Air Filter Paper Cartridge 11_2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

(9 S_ Spindle

Zerk Zerk

(i} Front Wheel

Bearing zerk

(i} Engine Sector Gear

Teeth

(gGeneral Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant spar- ingly.

Front Wheel

(i} Mandrel

Zerks

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac- tor does not function as described, repair

the problem immediately.

The engine should not start unless the brake pedal is fully depressed and

attachment clutch control is in the disen- gaged position. When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine. When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. The attachment clutch should never op- erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

mMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

mMPORTANT: Special blade bolt is heat treated.

B_de

(Special) Center Hol-"_ ' TO SHARPEN BLADE

NOTE: We do not recommend sharp- ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower. To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a

horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt

Center Hole

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

_ Mandrel

Assembly

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