Craftsman 917276072 Owner’s Manual

Owner's Manual

CRIIFTSMIIN°

26.0 HP, 48" Mower Electric Start

6 Speed Transaxle

Model No.

917.276072

This product has a mowemission engine which operates differentmy from previousmy buimt engines. Before start the

engine, read and understand this Owner's Manual

For answers to your questions

Read and follow aH Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, aL60179 U.S.A.

Visit our Craftsman website:www.sears.comicraftsman

about this product, Call:

1°800°659°5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

you

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 5

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 15

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This warranty applies only while this product is within

the United States. This Warranty does not cover:

Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual. Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.

Normal deterioration and wear of the exterior finishes, or product label replacement. Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME@.

Maintenance ........................................ 15

Service and Adjustments ..................... 19

Storage ................................................ 27

Troubleshooting ................................... 28

Repair Parts ......................................... 32

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

mMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeetandthrow- ingobjects.Failureto observethefollowingsafetyinstructionscould resultin serious injuryor death.

_I, WARNmNG:In orderto prevent

accidentalstartingwhensetting up,

transporting,adjustingor makingrepairs,

alwaysdisconnectsparkplugwire and placewire where itcannotcontactspark plug.

,_WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

Tow only the attach-

ments that are recommended by and

comply with specifications of the man-

ufacturer of your tractor. Use common

sense when towing. Operate only at the

lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

L GENERAL OPERATmON

* Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate

the machine. Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area. Never carry passengers.

Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place. Slow down before turning. Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

H.SLOPE OPERATmON

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

, Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Taft grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope. Follow the manufacturer's recommend-

ations for wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or other attachments. These can change

the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never as- sume that children will remain where you

last saw them.

Keep children out of the mowing area and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area. Before and when backing, look behind

and down for small children. Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

iV. SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad- just and service as required.

Besurethearea isclearofother peoplebeforemowing.Stopmachineif

anyoneentersthe area. Nevercarry passengersor children

evenwith thebladesoff. Do not mowin reverseunlessabso-

lutelynecessary.Alwayslookdownand behindbeforeandwhilebacking.

Nevercarry children.Theymayfall off and beseriouslyinjuredor interfere

withsafemachineoperation. Keepchildrenout ofthe mowingarea

and underthewatchfulcare ofanother responsibleadult.

Bealert andturn machineoff ifchildren enterthearea.

Beforeand when backing,lookbehind anddownforsmallchildren.

Mowupanddownslopes(15° Max), notacross.

PRODUCT SPECiFiCATiONS

GasolineCapacity5Gallons

andType: UnleadedRegular

OilType SAE30(above32°F) (API-SG-SL): SAE5W30

(below32°F)

OilCapacity: W/Filter: 4.0 Pints

W/OFilter: 3.75Pints

SparkPlug: ChampionQC12YC

(Gap: .040")

Ground Speed (MPH):

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Lo: Hi:

0.7 1.7

1.4 3.3

2.3 5.4

Rear: 10 PSI

Removeobstaclessuch asrocks,tree limbs,etc.

Watchforholes,ruts,or bumps.Uneven terraincouldoverturnthemachine.Tall

grasscanhideobstacles. Useslowspeed.Choosealowgear sothatyou willnothaveto stopor shift whileonthe slope. Avoidstartingorstoppingona slope.If tireslosetraction,disengagethe blades and proceedslowlystraightdownthe slope.

Ifmachinestopswhilegoinguphill,

disengageblades,shift intoreverseand backdownslowly. Do notturn on slopesunlessnecessary, andthen,turnslowlyandgraduaJly downhill,if possible.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed, engineered and manufactured to give you the best possibJe dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We

have competent, wefl4rained technicians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45%5 Ft. Lbs.

CUSTOMER RESPONSIBILmTIES

* Read and observe the safety rules. * Follow a regular schedule in main-

taining, caring for and using your tractor. Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTmON AGREEMENTS

Congratulations on making a smart pur=

chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourseff from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of

service and service=related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast hemp by phone = phone support

from a Sears technician on products

requiring in=home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service ap= pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions appmyo For prices and additional information

call 1-800=827-6655o SEARS mNSTALLATmON SERVmCE

For Sears professional instaflation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800=4=MY-HOME®

Video Cassette

For Future Use

Slope Sheet

Keys

Mower Leveling

Wrench

(2) Keys

Bubble Level

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from tractor hood and grille.

mMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging in- structions).

LabeU

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad- justed position.

5. Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKmD (See Operation section for mocation and function of controms)

1. Press lift lever plunger and raise at-

2. Release parking brake by depressing

3. Place gearshift lever in neutral (N)

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for mocation and function of controms)

_I:_WARNmNG: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

2. Check engine oil level and fill fuel tank

3. Sit on seat in operating position, de-

4. Place gear shift lever in neutral (N) posi-

5. Press lift lever plunger and raise at-

6. Start the engine. After engine has

7. Depress clutch/brake pedal into full

8. Slowly release clutch/brake pedal and

Knob

tachment lift lever to its highest position. clutch/brake pedal. position.

have been completed.

with gasoline.

press clutch/brake pedal and set the parking brake.

tion.

tachment lift lever to its highest position.

started, move throttle control to idle position.

"BRAKE" position and hold. Move gear- shift lever to 1st gear.

slowly drive tractor off skid.

9. Applybraketo stop tractor,set park- ing brakeand placegearshiftleverin neutralposition.

10.Turnignition keyto "STOP"position.

Continuewith the instructionsthatfollow. CHECK TmREPRESSURE

Thetires onyour tractorwereoverinflated

atthefactoryfor shippingpurposes. Cor- recttire pressureisimportantforbest

cutting performance.

Reducetire pressureto PSIshownin "PRODUCTSPECIFICATIONS"section

ofthis manual.

CHECK DECK LEVELNESS Forbestcuttingresults,mowerhous-

ingshouldbeproperlyleveled. See "TO LEVELMOWERHOUSING"inthe Service

andAdjustmentssectionof thismanual. CHECK FOR PROPER POSmTmON

OF ALL BELTS Seethefiguresthat areshownfor replac-

ingmotionand mowerbladedrivebelts inthe Serviceand Adjustmentssection ofthis manual.Verifythatthe beltsare routedcorrectly.

CHECK BRAKE SYSTEM

Afteryoulearnhowto operateyourtrac- tor, checkto seethat thebrakeisproperly

adjusted. See"TOADJUSTBRAKE"in

the ServiceandAdjustmentssectionof this manual.

J CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-

ened securely. ,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory). ,/Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.

Learnand understandtheir meaning.

R N H I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

6 G_---- G o, I

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

®@@@@

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided

could result in death or serious injury.

CAUTION indicatesa hazard which, ifnot avoided

might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THINSOWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmNG YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ugnition Switch Switch Position

Ammeter

Throttle Control

CUutch/Brake

PedaU_

Choke ControU

Height Knob

Gear Shift Lever

CUutchSwitch

Lift Lever Plunger

Attachment Lift Lever

Parking Brake

-Range Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWmTCH - Used

to engage the mower blades, or other at- tachments mounted to your tractor.

UGNT SWmTCN POSmON - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

NEmGNT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

GEARSHIFT LEVER - Selects the speed and direction of the tractor.

RANGESHIFT LEVER - Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT UFT LEVER - Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LiFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

mGNmON SWmTON - Used for starting and stopping the engine. ArvIMETER - Indicates battery charging

(+) or discharging (-).

PARKING BRAKE - Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE Your tractor is equipped 'with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Push-in to

Choke Switch Puff Out To Control "Engage"

Throttle Control

--..

"Brake"

Position Height Adjustment Lever

STOPPmNG

MOWER BLADES -

To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

To stop ground drive, depress clutch/ brake pedal all the way down. Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire".

Turn ignition key to "STOP" position and remove key. Always remove key when

leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

"Disengaged" Attachment Clutch

nitior

Gear Shift

Knob

mMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _IOAUTmON: Always stop tractor com-

pletely, as described above, before leaving

the operator's position. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full

throttle reduces the battery charging

rate. Furl throttle offers the best mower perfor-

mance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to start movement.

mMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxie.

TO ADJUST MOWER CUTTmNG HEmGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

Turn knob clockwise (_) to raise cutting

height.

Turn knob counterclockwise (_-'_)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

mMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer S

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

&CAUTmON: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

AttwatCchmpeUr_tC'_tCTh High Posiofi/on Low

"Enga__ ,,'_'_';?_Pos,t,on

__ _',;_ Defilc_tor

Disengage" )_

TO OPERATE ON HmLLS

,AWARNmNG: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on

hills.

Ifslowing is necessary, move throttle control

lever to slower position.

If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you

have allowed room for tractor to roll slightly as you restart movement. To restart movement, slowly release park- ing brake and clutch/brake pedal. Make all turns slowly.

TO TRANSPORT * Raise attachment lift to highest position

with attachment lift control. When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.). TOWmNG CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTmNG THE ENGmNE CHECK ENGmNE Oral LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FULL:' mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOUNE

Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce vah!e life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

AOAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

mMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTmON: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push choke

control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOW(NG T(PS ,, Tire chains cannot be used when the

mower housing is attached to tractor.

,, Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

(

If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired. When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MAI.TE.A.OESO.EDULE

F,LL,NOATES

REGULAR SERVICE DATES

AS OUOOMPLETEf 2"SERV'OE

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems I_

R Check for Loose Fasteners I_ I_ I_

CA Sharpen/Replace Mower Blades 1_3

T Lubrication Chart _ I_

0 Check Battery Level _4 R Clean Battery and Terminals I_ I_

Check Transaxle Cooling i/

Check V-Belts I_ Check Engine Oil Level I_ I_

Change Engine Oil (with oil filter) 1_1,2 I_

E Change Engine Oil (without oil filter) _1_1,2 N Clean Air Filter 1_2

G Clean Air Screen 1_2

Inspect Muffler/Spark Arrester I_

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins _ 2 Replace Spark Plug I_ I_ Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter I_

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATmONS

The 'warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten,

LUBRmCATION CHART

@ SpindUe SpindUe Zerk Zerk

@Front Whe_ WheeU Bearing zerk Bearing zerk

@ Steerinc Sector Gear @ MandreU

Teeth Zerks

(0SAE 30 or 10w30 Motor Oil @General Purpose Grease

(3)Refer to Maintenance "ENGINE" Sec-

tion

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant spar- ingly.

Engine

0_ Check/Add

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATmON If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TroPES * Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

* Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

* Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

The engine should not start unless the brake pedal is fully depressed and

attachement clutch control is in the disengaged position.

When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

* When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

* The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated. MandreU

BUade AssemMy

BUadeBoUt (SpeciaU)

Center HoUe

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with

batancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

Center Hole

5/8" Bolt or Pin Blade

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life. * Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

16 n°t necessary.

TOCLEANBATTERYANDTERMINALS

Corrosionanddirt on the batteryand

terminalscan causethe batteryto "leak"

power.

1. Removeterminalguard.

2. DisconnectBLACKbatterycablefirst thenRED batterycableandremove batteryfromtractor.

3. Rinsethe batterywithplainwaterand dry.

4. Cleanterminalsandbatterycableends withwire brushuntilbright.

5. Coatterminalswith greaseor petro- leumjelly.

6. Reinstallbattery(See"REPLACING BATTERY"inthe SERVICEANDAD-

JUSTMENTSsection of this manual).

TRANSAXLECOOUNG

Keeptransaxlefree frombuild-upofdirt andchaffwhichcan restrictcooling.

CHECKTRANSAXLEOIL LEVEL

1. Blockup rearaxlesecurely.

2. Removeleft rearwheelbyremoving hubbolts.

3. Removefillerplugfrom transaxle. Oil levelmust beevenwith plugthreads. If necessary,fill withSAE30motoroil, APISG-SL Replacefiller plug.

4. Reassemblewheelto hub.

NOTE: Although mukPviscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL

,, Be sure tractor is on level surface.

Oil will drain more freely when warm. Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Install the drain tube onto the valve.

3. Open drain valve by using a 7/16" (11 mm) wrench turning counterclock-

wise.

Oil Drain Valve

Filler

VoBELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

LUBRmCATmON Only use high quality detergent oil rated

with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating

temperature.

To Open

To Close

Drain Tube

4. After oil has drained completely, close

the drain valve turning clockwise. Use the 7/16" (11 mm) wrench to apply

a small amount of torque to keep it closed. Do not over tighten.

5. Remove the drain tube and store in a

safe place.

6. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

7. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at "FULL:' line on dipstick. Tighten cap

17 onto the tube securely when finished.

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