Craftsman 917276070 Owner’s Manual

Owner's Manual
ICHFTSMeN I
GARDEN TRACTOR
26.0 HP, 48" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276070
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty................................................2 Maintenance........................................15
SafetyRules..........................................3 ServiceandAdjustments.....................19
ProductSpecifications...........................5 Storage................................................27
Assembly/Pre-Operation.......................7 Troubleshooting...................................28
Operation...............................................9 RepairParts.........................................32
MaintenanceSchedule........................15 SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo(2)yearsfromthedate of purchase,ifthisCraftsmanRidingEquipmentis
maintained,lubricatedandtunedupaccordingto theinstructionsinthe owner'smanual, Searswillrepairor replacefree ofchargeany partsthatarefoundto bedefectivein materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill
alsoprovidefreelaborfor theseapplicablewarrantedpartsfor the twofull years.During thefirst30 daysof purchase,therewill be nochargesto servicethe productatyour homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve-
nience, IN HOMEwarrantyservicewill stillbeavailableafterthe first30 daysof pur- chase,buta tripchargewill apply.This chargewillbewaivedif the Craftsmanproductis
droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation, pleasecall1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethis productis within theUnitedStates.
ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse,includingbutnotlimitedto blades,sparkplugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oilchanges, ortune-ups
Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails, thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage causedby towingobjectsbeyondthecapabilityof the ridingequipment,impacting
objectsthat bendthe frameor crankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,elec- trical andmechanicaldamagecausedby improperstorage,failureto usethe proper
gradeand amountofengineoil,failureto keepthe deckclear offlammabledebris, orfailureto maintaintheequipmentaccordingto the instructionscontainedin the
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedby fueldeterminedtobecontami-
natedoroxidized(stale). Ingeneral,fuel shouldbe usedwithin30 daysof its pur-
chasedate.
Normaldeteriorationandwearof theexteriorfinishes,or productlabel replacement.
Ridingequipmentusedforcommercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfrom dateof purchase,ifanybattery includedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipandour testingdeterminesthe battery willnotholda charge,Searswillreplacethe batteryat nocharge. Duringthefirst30
daysof purchase,therewill be nochargesto replacethe batteryatyourHOME. After thefirst30 days,foryourconvenience,IN-HOMEwarrantyservicewillstillbeavail-
ablebuta trip chargewill apply.This chargewillbewaivedif the Craftsmanproductis droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall1-800-4-MY-HOME®. Thisbatterywarrantyappliesonlywhilethis productis withintheUnitedStates.
Thiswarrantygives youspecificlegalrights,andyoumayalso haveotherrights,which vary,from stateto state.
Sears,Roebuckand Co.,Dept.817WA,HoffmanEstates,IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
_IbWARNING: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_WARNING: Do not coast down a hill in neutral, you may lose control of the
tractor. _WARNING: Tow only the attach-
ments that are recommended by and comply with specifications of the man- ufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
_WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un- loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tallgrass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras-
sume that children will remain where you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment ingood condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
not across.
PRODUCT SPECIFICATIONS
Gasoline Capacity 5 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W30
(below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed Lo: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Be not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair
this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
Charging System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280 Case size: UIR
Blade Bolt Torque: 45-55 Ft. Lbs.
5
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
A(_WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of
dependable operation. But like all prod- ucts, it may require repair from time to
time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement ifyour covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Video Cassette
"-'t
l
For Future Use
Slope Sheet
Keys
Mower Leveling
Wrench
Bubble
6
Your new tractor has been assembled at the factory. Review the video cassette before you begin.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
Adjustment
Knob
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from tractor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid. TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
HOW TO SET U P YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging in-
structions).
1. Press lift lever plunger and raise at- tachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
Label
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment knob securely.
with gasoline.
3. Sit on seat in operating position, de- press clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) posi-
tion.
5. Press lift lever plunger and raise at-
tachment lift lever to its highest position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear-
shift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
7
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow. CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
J CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. ,/Become familiar with all controls, their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe operat-
ing condition.
8
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
&
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
m
if not avoided, could result in death, serious injury
and/or property damage. FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Ignition ht Switch Switch Position
Ammeter
/
Throttle Control
Clutch/Brake
Choke Control
Height Adjustment
Knob
\
Gear Shift Lever
Clutch Switch
Lift Lever Plunger
Attachment
Lift Lever
Parking Brake
-Range Shift Lever
\
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH POSITION - Turns the
headlights on and off. THROTTLE CONTROL - Used to control
engine speed. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
GEARSHIFT LEVER - Selects the speed and direction of the tractor.
RANGESHIFT LEVER - Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. IGNITION SWITCH - Used for starting and
stopping the engine. AMMETER - Indicates battery charging
(+) or discharging (-). PARKING BRAKE - Locks clutch/brake
into the brake position.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Push-In to
Choke Switch Pull Out To
"Disengaged" Attachment Clutch
cobol\
Throttle Control
"Brake"
Key
Brake
Clutch/ "Engaged" Brake Pedal "Disengaged" Position
"Drive" , / Position Gear Shift
Position Height Adjustment Lever
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) posi- tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position to allow engine to idle before
stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
Knob
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_ILCAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turn-
ing the height adjustment knob in desired
direction.
Turn knob clockwise (J_l) to raise cutting height.
Turn knob counterclockwise (v-_)to lower cutting height.
11
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT' in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck.
Retainer
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con- trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
A
_IuLCAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Lift Lever
_ttatCchmpe_ClL_tCTh High Positio/on Low
"Enga_ _/ 9"_/Position
__ !_,'_"_ Deflector
Shiele
"D,sengage" __
TO OPERATE ON HILLS
=t'_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
Ifslowing is necessary, move throttle control
lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
12
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
13
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50° F and below)
7. When engine starts, slowly push choke
control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
f
1
C
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.
14
MAINTENANCE SCHEDULE ._*_._._ _._ ,_£-_ o_ o_. ,_/_
AS YOU COMPLETE
RB O RSBR IOE DATES
C hh:; kkTB_raek;eOsPe_:i°n _
Check Operator Presence and
T Interlock Systems II_ R Check for Loose Fasteners _ Ks V e
Sharpen/Replace Mower Blades _3
T Lubrication Chart
0 Check Battery Level
a Clean Battery and Terminals _
Check Transaxle Cooling Check V-Befts
Check Engine Oil Level _ Change Engine Oil (with oil filter) _,_
N Clean Air Filter
E ChangeEngineOil(withoutoitfilter) _i 2
G Clean Air Screen
Inspect Muffter/Spark Attester
E Replace Oil Filter (If equipped) I_;
Clean Engine Cooling Fins I_' Replace Spark Plug _
Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 _ Selvice more otten when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed inthis
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
i
_2
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.=tbs, maximum.
Do not ovedighten.
LUBRICATION CHART
@ Spindle _ _ @ Spindle
Zerk ._ _.}_,_ Zerk_,T,-"_-"_-"_'_ " lX@Front
@Front Wheel-- \%."'-,,, I _J Wheel
Bearing z_ ___._.__:._,"_Bearing zerk
@Steering\ _ _'_@ Engine Sector Gear_ _ _@ Mandrel
Teeth I I l il I I I Zerks
(_SAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Sec-
tion
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant spar- ingly.
__ (_ Check/Add
TTransaxle
_0% _1 Fluid
15
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.
The engine should not start unless
the brake pedal is fully depressed and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated. Mandrel
Blade Assembly
Blade
Center Hole
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
Center Hole
or Pin
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is
16n°t necessary.
TOCLEANBATTERYANDTERMINALS Corrosionand dirtonthe batteryand
terminalscancausethe batteryto"leak" power.
1. Removeterminalguard.
2. DisconnectBLACKbatterycablefirst then RED batterycableand remove batteryfromtractor.
3. Rinsethe batterywithplainwaterand dry.
4. Cleanterminalsand batterycableends with wirebrushuntilbright.
5. Coatterminalswithgreaseor petro-
leumjelly.
6. Reinstallbattery(See"REPLACING
BATTERY"in the SERVICEANDAD-
JUSTMENTSsectionofthis manual).
TRANSAXLECOOLING
Keeptransaxlefree from build-upofdirt
andchaffwhichcan restrictcooling. CHECKTRANSAXLEOIL LEVEL
1. Blockup rearaxlesecurely.
2. Removeleftrearwheelby removing
hubbolts.
3. Removefillerplug fromtransaxle. Oil
levelmustbe evenwithplug threads. Ifnecessary,fillwith SAE30 motoroil,
API SF-SJ. Replacefiller plug.
4. Reassemblewheelto hub.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°E Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting. Oil DrainValve
o° \_Transaxle Filler
t. o_ &Plug
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF-SJ. Se-
lect the oil's SAE viscosity grade accord- ing to your expected operating tempera-
ture.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -3o -2o -1; ; _; _o 3o 4;
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Yellow_
DrainTube / "_ Closed and
3. Unlock drain valve by pushing upward
slightly and turning counterclockwise.
4. To open, pull down on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl.:' line on dipstick. Tighten cap
17
onto the tube securely when finished.
Locked Position
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