Craftsman 917276010 Owner’s Manual

Owner's Manual

ICHFTSMeN,I

DEN TRACTOR

25.0 HP, 48" Mower Electric Start

6 Speed Transaxle

Model No.

917.276010

[[_ This product has a low emission engine which operates

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty................................................2 Maintenance........................................15

SafetyRules..........................................3 Serviceand Adjustments.....................19

ProductSpecifications...........................5 Storage................................................27

Assembly/Pre-Operation.......................7 Troubleshooting...................................28

Operation...............................................9 RepairParts.........................................32

MaintenanceSchedule........................15 SearsService........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT

Fortwo(2)yearsfromthe dateof purchase,if this CraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsinthe owner'smanual,

Searswill repairor replacefree of chargeany partsthatare foundto bedefectivein

materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborfor theseapplicablewarrantedpartsfor the two full years.During

thefirst 30 daysof purchase,there will be nochargestoservicethe productat your

homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-

nience, INHOMEwarrantyservicewillstill be availableafterthe first 30 daysofpur- chase,buta trip chargewill apply.Thischargewill be waivedif theCraftsmanproductis

droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonly whilethis productis within the UnitedStates.

ThisWarrantydoes notcover:

• Expendableitemswhichbecomewornduring normaluse,includingbutnotlimitedto blades,spark plugs,air cleaners,belts,andoil filters.

• StandardMaintenanceServicing,oil changes, or tune-ups

• Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,

thorns,stumps,orglass.

• Repairsnecessarybecauseof operatorabuse,includingbut notlimitedto,damage causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting

objectsthatbendthe frameor crankshaft,orover-speedingtheengine.

• Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-

trical and mechanicaldamagecausedby improperstorage,failureto usetheproper

gradeandamountof engineoil, failureto keepthedeckclearofflammabledebris, orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami- natedor oxidized(stale). Ingeneral,fuel shouldbe usedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationand wearof theexteriorfinishes,orproductlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY Forninety(90)daysfromdateof purchase,ifany batteryincludedwiththisridingequip-

mentprovesdefectivein materialor workmanshipand ourtestingdeterminesthebattery

will notholda charge,Searswill replacethebatteryat no charge. Duringthe first 30 daysof purchase,therewill be no chargesto replacethe batteryat yourHOME. After

thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewillstill be avail- ablebut a trip chargewill apply.This chargewill be waivediftheCraftsmanproductis

droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®. Thisbatterywarrantyappliesonlywhilethis productiswithinthe UnitedStates. Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveother rights,which

vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_IWARNING: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

,_WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

_WARNING: Tow only the attach-

ments that are recommended by and

comply with specifications of the man-

ufacturer of your tractor. Use common

sense when towing. Operate only at the

lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm. _WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur ifthe operator

is not alert to the presence of children.

Children are often attracted to the ma- chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

PRODUCT SPECIFICATIONS

Gasoline Capacity 5 Gallons

and Type: Unleaded Regular Oil Type SAE 10W30 (above 32°F

API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Lo: Hi: (MPH): 0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Be not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We

have competent, well-trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280 Case size: UIR

Blade Bolt Torque: 45-55 Ft. Lbs.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support from a Sears technician on products

requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water

heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

Video Cassette

"-'t

For Future Use

Slope Sheet

Keys

Mower Leveling

Wrench

Bubble

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel)•

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton• Remove end panels and lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from tractor hood and grille•

IMPORTANT: Check for and remove any staplesin skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging in- structions).

,..' .,'- Label

ADJUST SEAT

1. Raise seat and loosen adjustment knobs.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your

tractor off the skid• Follow the appropriate

instruction below to remove the tractor from

the skid. TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise at-

2. Release parking brake by depressing

3. Place gearshift lever in neutral (N)

4. Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual• Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

2. Check engine oil level and fill fuel tank

3. Sit on seat in operating position, de-

4. Place gear shift lever in neutral (N) posi-

5. Press lift lever plunger and raise at-

6. Start the engine. After engine has

7. Depress clutch/brake pedal into full

8. Slowly release clutch/brake pedal and

Adjustment

nob

tachment lift lever to its highest position•

clutch/brake pedal• position•

have been completed. with gasoline. press clutch/brake pedal and set the

parking brake• tion.

tachment lift lever to its highest position• started, move throttle control to idle

position• "BRAKE" position and hold. Move gear-

shift lever to 1st gear. slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow. CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

J CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform- --

ation about hazards which can result in death, serious injury Jl_

and/or property damage.

l_,e,

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ignition ht Switch Switch Position

Ammeter

Throttle Control Clutch Switch

Lift Lever Plunger

Clutch/Brake

Attachment Lift Lever

Choke Control

Height

Adjustment

Knob

Gear Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

Brake

Range Shift Lever

RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Push-Into

Choke Control

Throttle Control

"Brake"

Clutch/ "Engaged"

Brake Pedal "Disengaged" Position

"Drive" , / Position Gear Shift

Position Height Adjustment Lever

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

"Disengaged"

Knob

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi- tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

Attachment Clutch Switch Pull Out To

"Engage"

Key

Brake

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

JlULCAUTION. Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower perfor-

mance. TO USE CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers

to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

• Turn knob clockwise (J_) to raise cutting

height.

• Turn knob counterclockwise (v_)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT' in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES -

_iScengage attachment clutch control.

AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Lift Lever

Attachment Clutch High Position Switch Pull Out To o / Low

"Enga_ _/ /,S_"Position//

_; _,,;)_ Deflector

_" "_t_.i _ \_S" Shield

Push In To ;_-_..__

"Disengage" _) )_

TO OPERATE ON HILLS

_iLWARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear and range

shift lever to low (L) position. Be sure you

have allowed room for tractor to roll slightly

as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

Clevis

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine inyour tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until "FULL'

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan-

tities that can be used within 30 days to

assure fuel freshness. _I,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

- J

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

MAINTENANCE SCHEDULE ._*_ ,_ ,_-_ _ _. ,_/_

AS YOU COMPLETE

REGO 'RSERV,CE OATES

Chh:: kkTB_raek;,eOsPe_:i°n _

Check Operator Presence and

t Interlock Systems

R Check for Loose Fasteners

Sharpen/Replace Mower B_ades

t Lubrication Chart

0 Check Battery Level R C_ean Battery and Terminals

Check Transaxle Cooling Check WBefts

Check Engine Oil Level Change Engine Oil (with oil filter)

E Change Engine Oil (without oil filter) N Clean Air Filter

(_ Clean Air Screen

Inspect Muffter/Spark Attester

E Replace Oil Filter (If equipped)

Clean Engine Cooling Fins Replace Spark Plug

Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 _ Service more otten when operating in di_ty or dusty conditions.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your

tractor. All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.=tbs, maximum.

Do not ovedighten.

LUBRICATION CHART

Ball Joints

@ Spindle -@ Spindle

Zerk Zerk

@Front Wheel @Front Wheel

Bearing Zerk

Zerk

@Steerin(

Sector Gear

Teeth

_Check/ ® Engine Add

Transaxle Fluid

SAE 30 or 10w30 motor oil

@ General Purpose Grease ® Refer to Maintenance "ENGINE" Section

_) Spray silicone lubriant (Move Boots to

Lubricate)

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Blade

Center Hole

Mandrel

Assembly

"Star

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

Center Hole

5/8" Bolt or

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECKTRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Transaxle Filler

Plug

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade accord- ing to your expected operating tempera-

ture.

SAE VISCOSITY GRADES

T_MPE RAT& E AANG°EANT,C,OATED B_FORE N2OT O,L C_ANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Yellow Cap

Drain Tube Closed and

Locked Position

3. Unlock drain valve by pushing upward slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil

at "FULl.:' line on dipstick. Tighten cap onto the tube securely when finished.

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