Craftsman 917275970 Owner’s Manual

Owner's Manual
ICReFTSMeN°I
DEN TRACTOR
22.0 HP, 50" Mower Electric Start
6 Speed Transaxle
Model No.
917.275970
[_ differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
ab._ut th_ protd_ct, Call:
1 800 659 5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
Assembly/Pre-Operation.......................8
Operation.............................................12
MaintenanceSchedule........................18
Maintenance........................................18
ServiceandAdjustments.....................22
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
SearsService........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2) yearsfromthe dateof purchase,if thisCraftsmanRidingEquipmentis
maintained,lubricatedandtuned upaccordingto the instructionsin the owner'smanual, Searswill repairor replacefree of chargeany partsthatare foundto be defectivein materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Searswill
alsoprovidefreelaborfortheseapplicablewarrantedparts forthetwo full years.During thefirst 30 daysof purchase,therewill benochargestoservicethe productatyour
homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30daysofpur-
chase,butatrip chargewillapply.This chargewill bewaivediftheCraftsmanproductis droppedoff at anauthorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.This warrantyappliesonlywhilethis productiswithin
the UnitedStates. ThisWarrantydoes notcover:
Expendableitemswhichbecomeworn during normaluse, includingbutnotlimitedto blades,spark plugs,air cleaners,belts,andoil filters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails, thorns,stumps,or glass.
Repairsnecessarybecauseof operatorabuse,includingbut notlimitedto,damage causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting
objectsthatbendthe frameorcrankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operator negligence,includingbutnot limitedto, elec-
trical and mechanicaldamagecausedby improperstorage,failureto usetheproper
gradeandamountof engineoil, failureto keepthe deckclearofflammabledebris, orfailureto maintainthe equipmentaccordingto the instructionscontained inthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami- natedoroxidized(stale). Ingeneral,fuel shouldbe usedwithin30 daysof itspur-
chasedate.
Normaldeteriorationand wearof the exteriorfinishes,orproductlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfromdateof purchase,ifany batteryincludedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipand ourtestingdeterminesthe battery
will not holda charge,Searswill replacethebatteryat no charge. Duringthefirst 30 daysof purchase,therewill be nochargesto replacethe batteryat yourHOME. After thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewill stillbe avail-
ablebut a tripchargewillapply.Thischargewillbe waivedifthe Craftsmanproductis droppedoff at anauthorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®. Thisbatterywarrantyappliesonly whilethis productis withinthe UnitedStates. Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveother rights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNING: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
,_WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor.
_WARNING: Tow only the attach-
ments that are recommended by and
comply with specifications of the man-
ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. _WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur ifthe operator
is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Be not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
i Gasoline 5 Gallons
Capacity Unleaded and Type: Regular
iOil Type SAE 30 (above 32°F) i (API-SF-SJ): SAE 5W-30
i' (below 32°F) iOil Capacity: W/Filter 4.0 Pints
W/O Filter 3.75 Pints
Spark Plug: Champion QC12YC
',Gap: .040")
Ground Speed Lo: Hi: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging
System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280
Case size: UIR
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual. _I_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
6
Steering Wheel
Steering
Wheel Insert
(2) Flanged
_:Pins
(1) Front Plate Assembly
Steering Wheel
Adapter
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Mower
(5) Retainer Springs
loop)
(2) Retainer Springs
, (single loop)
(2) Shoulder
Bolts
Video Cassette
©
(2) Centerlock Nuts
Gauge Wheels
(2) Wheels
For Future Use
Keys
7
(2) Washers 3/8 x 3/4 x 14 Ga.
Slope Sheet
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
Steering
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
Wheel Insert
ex Bolt
Lock Washer
(1) 9/16"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
Steering _ Large Flat
(1) 3/4" socket with drive ratchet (1) Tire pressure gauge
Wheel _ Washer
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
5. Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat washer previously removed. Tighten securely.
6. Snap steering wheel insert into center
of steering wheel.
7. Remove protective materials from trac- tor hood and grill.
i Steering Wheel
Adapter
Steering Shaft
Steering Sleeve
/
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
Label
i
L
8
INSTALLSEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat tn
Shoulder
Bolts
Adj
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
_iI,WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MOWER AND DRIVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly.
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to
left side of mower deck.
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6. Place the suspension arms on inward
pointing deck pins. Retain with double loop retainer spring with loops up as
shown.
7. Install front plate assembly to tractor
suspension brackets and retain with single loop retainer springs as shown.
8. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between
the plate and mower brackets.
Chassis
Double Loop Bracket
Retainer
Shoulder Gau, Bolt Wheel
Suspension Mower Arms Bracket
Idler
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
10. If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12.Assemble gauge wheels as shown us- ing long shoulder bolts, 3/8 washers,
and 3/8-16 center Iocknuts. Tighten securely.
13.Adjust gauge wheels before operating mower as shown in the Operation sec-
tion of this manual.
CHECKTIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
Front Electric
Front
Suspension Clutch Brackets Pulley
Front Plate
_8 Washer
3/8-16 Double Center Loop
Locknut Retainer
Use Pliers For
Retainer Springs
Loop Down 10
Spring
Bar
Double Loop Retainer Spring (Inward pointing deck pins)
Single Loop Retainer
Springs
Deflector
Shield
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for re- placing motion, mower drive, and mower
blade drive belts in the Service and Ad- justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKESYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
J CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL NIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicatesa hazard which, if not avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,
&
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
:_ HOT SURFACES indicatesa hazard which,
,dl_,., if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Ignition ht Switch Switch Position
Ammeter
Throttle Control Clutch Switch
Lift Lever Plunger
Clutch/Brake
Attachment Lift Lever
Choke Control
Height
Adjustment
Knob
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH POSITION - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL - Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
GEARSHIFT LEVER - Selects the speed
and direction of the tractor.
Brake
Range Shift Lever
\
RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position. IGNITION SWITCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging (+) or discharging (-).
PARKING BRAKE - Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Push-Into
Choke Control
Throttle Control
"Brake"
Clutch/ "Engaged"
Brake Pedal "Disengaged" Position
"Drive" . / Position Gear Shift
Position Height Adjustment Lever
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
"Disengaged"
Knob
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
Attachment Clutch Switch Pull Out To
"Engage"
Key
Brake
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION._ Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower perfor-
mance.
TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-
ing the height adjustment knob in desired
direction.
Turn knob clockwise (J_l) to raise cutting height.
Turn knob counterclockwise (v9 to lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Remove
rear retainer spring and clevis pin which secure each gauge wheel.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in bracket and gauge wheel bar and in-
sert clevis pins. Gauge wheels should be slightly off the ground.
4. Replace retainer springs into clevis
pins.
Clevis Pin
Retainer
Spring _
Gauge _
Gauge / --_.
Wheel Bracket _
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift con-
trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - _JScengageattachment clutch control.
AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Lift Lever
_ttwatCchmpeL?_Ctu_tcTh High Positi/on Low
"Enga_ JJ/',-)'/Position
[ _ _I_"_/ _ _','_' Deflector
_- "_O_y \'_LJ \, :,'- Shield
D,s.." -'-?h
TO OPERATE ON HILLS
_i,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting
up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal.
Make all turns slowly.
TOTRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
15
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness. _, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
16
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50° F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en- gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly,
pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
f
f
1
f
C
- J
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
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