Craftsman 917275762 Owner’s Manual

Owner's Manual
JCRRFTSMRN°J
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275762
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
AssemblyPre-Operation........................8
Operation.............................................11
Maintenance.......................................18
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateofpurchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedandtunedupaccordingtothe instructionsinthe owner'smanual, Searswill repairor replacefree ofchargeany partsthatarefoundto bedefectivein
materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill alsoprovidefree laborforthese applicablewarrantedpartsforthe two full years.During
thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve- nience, IN HOMEwarrantyservicewillstillbe availableafterthe first 30 daysof pur-
chase,buta trip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.This warrantyappliesonlywhilethis productiswithin
the UnitedStates. ThisWarrantydoesnot cover:
Expendableitems whichbecomeworn duringnormaluse, includingbut not limitedto blades,sparkplugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oilchanges, or tune-ups
Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails,
thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage
causedby towingobjectsbeyondthecapabilityof the ridingequipment,impacting objectsthat bendtheframeorcrankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbutnot limitedto,elec-
trical andmechanicaldamagecausedby improperstorage,failureto use the proper gradeand amountof engineoil,failureto keepthe deckclear offlammabledebris,
orfailureto maintaintheequipmentaccordingto the instructionscontainedinthe owner'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami- natedor oxidized(stale). In general,fuelshouldbe usedwithin30 daysof itspur-
chasedate.
Normaldeteriorationandwearofthe exteriorfinishes,or productlabel replacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety (90)daysfromdate of purchase,if anybatteryincludedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipandourtesting determinesthebattery
will not hold a charge,Searswill replacethe batteryat nocharge. Duringthefirst30
daysofpurchase,therewill beno chargesto replacethe batteryatyour HOME. After
thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewill stillbe avail-
ablebut atripchargewill apply.This chargewill bewaivedifthe Craftsmanproductis droppedoff atan authorizedSears location.Forthe nearest authorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
MaintenanceSchedule........................18
ServiceandAdjustments.....................23
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
SearsService........................BackCover
Thisbatterywarrantyappliesonlywhilethisproductis withinthe UnitedStates. Thiswarrantygivesyou specificlegal rights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179
IMPORTANT:This cuttingmachineis capableof amputatinghandsand feetandthrow- ingobjects.Failuretoobservethe followingsafetyinstructionscouldresultin serious
injuryor death.
_,WARNING: Inorderto preventac- cidentalstartingwhensettingup,trans-
porting,adjustingormakingrepairs, alwaysdisconnectsparkplugwire and placewire where it cannotcontactspark plug.
_UkWARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
_f_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
_kWARNING: Engine exhaust, some of its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm.
_f_,WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
I1.SLOPE OPERATION Slopesare a majorfactorrelatedto loss of
controlandtip-overaccidents,whichcan resultin severeinjuryor death. Opera-
tion onall slopesrequiresextra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con- tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when filling.
4
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 2.00 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC (GAP: .030")
Ground Speed Forward: 5.5 (MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt 27-35 Ft. Lbs. Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_IbWARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman@ product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®
6
Steering
Wheel insert
Steering Wheel
(1) Large Flat Washer
Steering
Boot
(1) Hex Bolt
5/16-18 x 4
U
Seat
\
(1) Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Extension Shaft
Steering
u I I w
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Slope Sheet
For Future Use
Keys
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
1. Remove adjustment bolt, lock washer and flat washer securing seat to
cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten.
,
Lower seat into operating position and sit in seat.
8
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment bolt
securely.
Seat
Seat
Shoulder Bolts
Flat Washer
Adjustment Knob _
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
Seat Pan
Terminal
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in "trans- mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11 .Turn ignition key to "STOP" position. Continue with the instructions that follow.
CHECK TIRE PRESSURE Thetiresonyourtractorwere overinflated
atthe factoryforshippingpurposes. Cor- recttire pressureis importantfor best cuttingperformance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
V'CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this quality product.
Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them before you start the engine.
v" Be sure brake system is in safe oper-
ating condition. v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'-,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
t
oi
OVER TEMP
LIGHT
FUEL OIL PRESSURE BATTERY REVERSE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
LIGHTS ON
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
BRAK_CLUTCH
PEDAL
.l_{{l/lll_{l/,,
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Clutch Lever
Ligl "-
Throttle/Choke
Control
Clutch/Brake Height Pedal -.. "-- -_-_- ____t Indicator
Freewheel Control
Ignition Switch
ROS "ON" Position
..... - Lever Plunger
Attachment
Lift Lever
Adjustment
Parking Brake Lever
Motion Control Lever
02838 LSW
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. MOTION CONTROL LEVER - Selects the
speed and direction of tractor. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Throttle/ Choke
"Brake" Motion Control
Clutch/ Parking Brake
Brake "Engaged" Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed. ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
"Engaged" Position
"Disengaged" Position
F-_ "Disengaged"
Position
Key
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping
tractor on grass areas. ,_CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
13
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mountinc
3/8-1
Locknut
Gauge Wheel
Bolt
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
,_CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Attachemnt Clutch Lever
"Engaged" High
Position Position
/
Position
"Disengaged '_
Position Deflector
OPERATING IN REVERSE Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.
_,WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Move motion control lever to neutral (N) position.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing up.
4. Slowly move motion control lever to reverse (R) position to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
14
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
_,CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of acids during storage. Acid- ic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system
should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner
products in the fuel tank or permanent
15 damage may occur.
TO START ENGINE Whenstartingthe engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
7. When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.)
PURGE TRANSMISSION
_IbCAUTION: Never engage or dis- engage freewheel lever while the engine is
running.
To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
4. Move motion control lever to full for- ward position and hold for five (5) sec-
onds. Move lever to full reverse position and hold for five (5) seconds. Repeat
this procedure three (3) times.
16
NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set parking
brake.
6. Engage transmission by placing free-
wheel control in engaged position (See "TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever for-
ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times. Your transmission is now purged and now ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
J
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir- able clumps. Allow grass to dry before
mowing.
Always operate engine at full throttle when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at- tachment being used.
17
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