Craftsman 917275702 Owner’s Manual

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR

24.0 HP, 48" Mower

Electric Start

Automatic Transmission

Model No.

917.275702

r_ This product has a low emission engine which operates differently

IMPORTANT:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications ..........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

MaintenanceSchedule........................16

Maintenance........................................16

ServiceandAdjustments.....................21

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsin the owner'smanual, Searswill repairor replacefree of chargeanyparts that arefoundto be defectivein

materialor workmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborfortheseapplicablewarrantedpartsforthetwo fullyears.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productat your

homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30daysofpur-

chase,butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethis productis within

the UnitedStates. ThisWarrantydoesnotcover:

• Expendableitemswhich becomeworn duringnormaluse,includingbutnot limitedto blades,spark plugs,air cleaners,belts,andoil filters.

• StandardMaintenanceServicing,oil changes, or tune-ups

• Tire replacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails, thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbutnot limitedto, damage causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting objectsthat bendthe frameorcrankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec- tricaland mechanicaldamagecausedbyimproperstorage,failureto use the proper

gradeandamountofengineoil, failureto keepthe deckclearof flammabledebris, orfailureto maintainthe equipmentaccordingto the instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami- natedoroxidized(stale). In general,fuelshouldbe usedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY Forninety(90)daysfromdate ofpurchase,if anybatteryincludedwith this ridingequip-

mentprovesdefectivein materialor workmanshipandourtestingdeterminesthebattery

will not holdacharge,Searswill replacethebattery atnocharge. Duringthefirst30

daysof purchase,therewill be no chargesto replacethe batteryatyour HOME. After

thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewill still beavail-

ablebut atripchargewillapply. Thischargewillbewaivedifthe Craftsmanproductis droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®. Thisbattery warrantyapplies onlywhile this productis withinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalsohaveotherrights,which

vary,fromstateto state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_I, WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

_I, WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause you to lose control of your tractor.

_I, WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproduc-

tive harm. _,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera- tion on all slopes requires extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at- tachments; they can affect the stability

of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recommen-

dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling

gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

• Removegas-poweredequipmentfrom thetruckor trailerand refuelit onthe

ground.If this is not possible,then refuelsuchequipmentwitha portable

container,ratherthanfrom a gasoline dispensernozzle.

• Keepthe nozzlein contactwiththe rim ofthefuel tankor containeropeningat alltimesuntilfueling iscomplete.Do notusea nozzlelock-opendevice.

• If fuel is spilled onclothing,change clothingimmediately.

• Neveroverfillfuel tank.Replacegas capandtightensecurely.

GENERAL SERVICE

• Neveroperatemachinein aclosed area.

• Keepall nutsand boltstight to be sure theequipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: .040")

Ground Speed Forward: 0 - 5.5 (MPH): Reverse: 0 - 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:16 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar- rester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That's when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Keys

Slope Sheet

For Future Use

Your new tractor has been assembled at the factory. When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

Label

(2) Keys

3. Slide seat until a comfortable position

4. Get off seat without moving its ad- justed position.

5. Raise seat and tighten adjustment

Adjustment_

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

2. Release parking brake by depressing

3. Place freewheel control in "trans-

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

ADJUST SEAT

Raise seat and loosen adjustment knob.

Lower seat into operating position and

sit in seat.

,all'WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

is reached which allows you to press

clutch/brake pedal all the way down.

knob securely.

Knob __

attachment lift lever to its highest po- sition.

brake pedal.

mission disengaged" position (See "TO TRANSPORT" in the Operation section of this manual).

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans- mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/'CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: v" All assembly instructions have been

completed.

v" No remaining loose parts in carton. v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls, their

location and function. Operate them before you start the engine.

v" Be sure brake system is in safe operat-

ing condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS) are working properly (See the Opera-

tion and Maintenance sections in this

manual).

v" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearon yourtractororin literaturesuppliedwiththe product.

Learnand understandtheirmeaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW

IGNITION SWITCH

ENGINE OFF ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

REVERSE ENGINE ON

OPERATION

SYSTEM (ROS)

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

BRAKE/CLUTCH

PEDAL

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury and/or property damage.

,_/_/ll/ll/_/ll,,

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle Control

Clutch/Brake

Choke Control

Freewheel

Ignition Switch

Light Switch

ROS "ON" Position

Attachment Clutch Switch

Lift Lever Plunger

Lift Lever

Height Adjustment Indicator

Parking Brake

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck or other attachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

02£_ql

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. LIGHT SWITCH - Turns the headlights on

and off. MOTION CONTROL LEVER - Selects the

speed and direction of the tractor. PARKING BRAKE - Locks clutch/brake

into the brake position. THROTTLE CONTROL - Used to control

engine speed. REVERSE OPERATION SYSTEM (ROS) "ON" POSITON - Allows operation of mower deck or

other powered attachment while in reverse.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Push-In to Clutch Switch

"Disengaged" Pull Out To

Throttle

Brake _@ Pedal Motion

"Drive .... Disengaged" Control Lever

Position Position Parking Brake

"Engaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use. 1 1

Attachment

"Engage"

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle

reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The averagelawn shouldbe cutto ap- proximately2-1/2 inchesduringthecool seasonandto over3 inchesduringhot months. Forhealthierand betterlooking lawns,mowoftenandafter moderate

growth.

• Forbest cuttingperformance,grassover 6inchesinheightshouldbemowed

twice. Makethefirstcut relativelyhigh; the secondto desiredheight.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer Spring

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower with-

out either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Push In To "Disengage"

Attachment _- Clutch Switch Deflector Pull Out To _ Shield

"Engage"

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

,_L,WARNING: Backing up with the at-

tachment clutch engaged while mowing is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Move motion control lever to neutral (N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing.

4. Slowly move motion control lever to reverse (R) position to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

Lift Lever High

Position

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi- tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

[]

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

41_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separa- tion and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system

should be emptied before storage of 30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

7. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine

still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and above)

8. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the en- gine to accept small changes in speed

and load, until the choke control is fully

in. If the engine starts to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and

let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled

out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

To ensure proper operation and per- formance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely in an area that is

flat for approximately 80 feet in front of the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3. Slowly move motion control lever to full forward position and hold for five

(5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi- tion and hold for five (5) seconds, or approximately 20 feet. After the tractor

moves approximately 20 feet in reverse

return the motion control lever to the

neutral (N) position. Repeat this proce- dure three (3) times.

Your transmission is now purged and now

ready for normal operation. MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

( "

00272

• If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MAINTENANCE SCHEDULE _ __e_S_,f"

AS YOU COMPLETE

F,,_.,NOATES ,ZERV'OE

REGULAR SERVICE f_%_ ,T/"%'_/_ DATES

Check Brake Operation _

Check Tire Pressure Check Operator Presence and

T ROS Systems I1_ R Check for Loose Fasteners _ Ks

A Sharpen/Replace Mower Blades _:_

C Lubrication Chart I1_ I1_

0 Check Battery Level _4

R Clean Battery and Terminals I_

Check Transaxle Cooling €

Check V-Belts Check Engine Oil Level I_ I_

Change Engine Oil (with oil filter) 1_1,2 II_

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter 11_2

G Clean Air Screen _11_2

N_ Inspect Muffler/Spark

Arrester

€

E Replace Oil Filter (If equipped) _.2

Clean Engine Cooling Fins I_ 2

Replace Spark Plug _

Replace Air Filter Paper Cartridge ¢2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made

Spindle _ Spindle

Ze rk ; _ ; Ze rk

Front _ Front

Wheel Wheel

Bearing Bearing Zerk Zerk

periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments

Mandrel @ Engine

Zerks

described in the Service and Adjustments section of this manual.

° At least once a year you should replace

I 02500 ]

the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help

_b General Purpose Grease @ Refer to Maintenance "ENGINE" Section

your engine run better and last longer.

IMPORTANT: Do not oil or grease the

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

5. Check for loose fasteners.

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Trailing /_. _ Mandrel, Edge Up Blade _.. _z..<_/_'_ Assembly

Blade_/ _j))/(

(Special) ___._ "star

Center Hole

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

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