Craftsman 917275643 Owner’s Manual
Owner's Manual
]CRRFTSMRN"I
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275643
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications.... ....................... 6
AssemblyPre-Operation ........................ 7
Operation ............................................... 9
Maintenance ....................................... 16
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears
will also provide free labor for these applicable warranted parts for the two full years.
During the first 30 days of purchase, there will be no charges to service the product
at your home for issues covered by this warranty. (See exclusions below). For your
convenience, IN HOME warranty service will still be available after the first 30 days
of purchase, but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped off at an authorized Sears location. For the nearest authorized Sears
location, please call 1-800-4-MY-HOME®. This warranty applies only while this product
is within the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance Servicing, oil changes, or tune-ups
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BAI-rERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
Maintenance Schedule ........................ 16
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Repair Parts ......................................... 32
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
in.gobjects. Failure to observe the following safety instructions could result in serious
injury or death.
_bWARNING; In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING, Do not coast down a hill in
neutral, you may lose control of the tractor.
,_J,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
• Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
• Slowdown before turning.
• Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard,
• Operate machine only in daylight or
good artificial light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Always wear eye protection when oper-
ating machine.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
• Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV.TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
• Follow the manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
• Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
4
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed are.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
• Never make any adjustments or repairs
with the engine running.
• Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
• Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
• Maintain or replace safety and instruc-
tion labels, as necessary.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children, even with the
blades shut off. They may fal! off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15° Max),
not across.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(Below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC
GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 9 Amps @ 3600RPM
System:
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt
Torque:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES °.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_ILWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
27-35 Ft. Lbs.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profe-
sional repair specialists.
• Unlimited service and no charge for
parts and labor on all covered repairs.
• Product replacement if your covered
product can't be fixed.
• Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
• Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
_ Drain Tub_
For Future Use
Keys Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory•
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel)•
TO REMOVE TRACTOR FROM 3. Slide seat until a comfortable position
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton, Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
tor hood and grille,
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: Ifthis battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
. ..,.::.'Y .-----...
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
Adjustment
Knob
|
NOTE: Youmay now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
_;:_Y_"""-"I" '_ Label
i
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and
sit in seat.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press liftlever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See 'q'O
TRANSPORP in the Operation section
of this manual).
4. Roll tractor forward off skid.
7
5. Removebandingholdingdeflector
shieldup againsttractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise attach-
ment lift lever to its highest position,
7. Start the engine.After engine has started,
move throttle control to idle position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See '%0 ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
JCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flared at the factory).
4' Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instru_ons (See "TO START
ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
8
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE PAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BA'i-rERY REVERSE
LIGHT
ATTACHMENT ATrACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
OPERATION
SYSTEM(SOS)
DANGER, KEEP HANDS
LIGHTS ON
AND FEET AWAY
BRAKE/CLUTCH
PEDAL
DANGER indicates a hazard which,if notavoided,
will result i0 death or serious injury.
WARNING indicates a hazard which,if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which,ifnotavoided,
might result in minor or moderate injury.
FORWARD MOWER HEIGHT MOWER LIFT
CAUTION when usedwithout the alert symbol,
A
indicatesa situationthatcould result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
_... HOT SURFACES indicatesa hazard which,
ifnotavoided,could result in death, serious injury
and/or property damage.
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
,j_ FIRE indicatesa hazardwhich,if notavoided,
could result in death, serious injury and/or
property damage.
and/or property damage.
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
9
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Switch
Attachment
Ammeter
Throttle/Choke
Control
Clutch Switch
Plunger
Li_ Lever
Clutch/Brake " ,"
Pedal
Freewheel
Control
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
A'n'ACHMENT CLUTCH SWITCH - Used
to engage the mower blades or other at-
tachments mounted to your tractor.
AI-rACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine,
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks clutch/
brake pedal intothe brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
Light Switch
Height
Parking Brake Lever
Motion Control
Lever
_35_LSW
10
The operation of any tractor can result in foreign objects thrown into the J
eyes, which can result in severe eye damage. Always wear safety glasses I
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend standard safety glasses or a wide vision safety I
mask worn over spectacles. I
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Switch
Thrc Pull outto "Engage"
Position
Key
Clutch/ "Disengaged"
Brake Position Push in to
Pedal Parking Brake "Disengage"
STOPPING "Engaged" Position
MOWER BLADES -
• To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
• Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
° Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
i_bCAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTrlNG HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp liftlever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look-
ing lawns, mow often and after moder-
ate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
11
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See 'q-O ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mounting
Locknut
Shoulder
3/E
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rollingterrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_CAUTION" Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch
Pull Out To"Engage"
_,_. Attachemnt
Lift Lever High
Position
'_ " LOW.'. Position
Shield
Deflector
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
willshut off the engine unless ignition key
is placed in the ROS ',ON" position.
_WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
12
TO OPERATE ON HILLS
,_,LWARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
• Choose the Slowest speed before start-
ing up or clown hills.
• Avoidstoppingor changingspeed on hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest posi-
tion with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
• Do not push or tow tractor at more than
two (2) MPH.
• To re-engage transmission, reverse
above procedure.
Transmission Engaged
TOWING CARTS AND OTHER A'I-FACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULU' mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fillfuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline, Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spillor use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
13
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty.
Use fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
7. When engine starts, allow engine
to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an
engine warm-up period from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up.This can be done during
the engine warm up period.
• The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.)
PURGETRANSMISSION
_CAUTION: Never engage or dis-
engage freewheel lever while the engine is
running.
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this
section of manual).
14
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
4. Move motion control lever to full for-
ward position and hold for five (5) sec-
onds. Move lever to full reverse position
and hold for five (5) seconds. Repeat
this procedure three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Move motion control lever to neutral (N)
position. Shutoff engine and set parking
brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake
pedal.
8. Slowly move motion control lever for-
ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See 'TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
J
00272
• If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
15
FILL IN DATES
REoo ,RSERVICE ;2 E"VIOE OA'ES
Check Brake Operation _ I_
Check Tire Pressure
Check Operator Presence and
T ROS Systems I/
R Check for Loose Fasteners li_ Ik_s i I_
T Lubrication Chart I_
Sharpen/Replace Mower Blades _
0 Check Battery Level
R Clean Batteryand Terminals I_
Check Transaxle CoolLng I/
Check V-Belts if
Check Engine Oil Level it/ If
Change Engine Oil (with oilfilter) II/'1,; I_ I!
E Change Engine Oil (without oil filter) I_1,_ I_ I
N Clean Air Filter _I_:
G Clean Air Screen
NI Inspect Muffler/Spark
Clean Engine Cooling Fins
E ReplaceOilFilter(Ifequipped) _1_:
Replace Spark Plug
Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter I_'
1 - Change more often when oper=ling under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
Arrester
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your trac-
tor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper airofuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
l/
3 - Replace hlade_ more often when mowing in sandy soil.
4 - Not r_:luired if equipped with maintenance-fre_ battery.
5 oTighten fronl axle pivot bolt to 35 ft.°lb_, maximum.
Do not overtighten.
LUBRICATION CHART
Spindle
Zerk _-._'_
f-_J
OFront Wheel._
Bearing
Zerk _"/'
(_Engine,._-,,'j-
(D GeneralPurpose Grease
(_) REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
,....-------
,_ (DSpindle
.............. -_n_. zerk
1_Front Wheel
======' _._earing Zerk
=
_."::2" .[._'
t
16
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROe)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
• When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
• When the engine is running with the ig-
nition switch in the ROS "ON" position and
the attachment clutch engaged, any at-
tempt by the operator to shift into reverse
should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
_i, CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel
Trailing
Flat
Washer
Lock
Blade Bolt
_ Hole
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade, but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
17
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