Craftsman 917275520 Owner’s Manual

Owner's Manual
JCRRFTSMRN°J
LAWN TRACTOR
23.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275520
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
AssemblyPre-Operation ........................ 8
Operation ............................................. 11
Maintenance ....................................... 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
Maintenance Schedule ........................ 18
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts ......................................... 34
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeet andthrow- ingobjects.Failuretoobservethefollowingsafetyinstructionscouldresultin serious
injuryor death.
_IWARNING: Inorderto preventac- cidentalstartingwhen settingup,trans-
porting,adjustingor makingrepairs, alwaysdisconnectspark plugwireand placewirewhereit cannotcontactspark plug.
_IWARNING: Do notcoastdowna hill in neutral,you maylosecontrolof the tractor.
_IWARNING: Towonlytheattachments thatare recommendedbyandcomplywith
specificationsofthe manufacturerof your tractor.Usecommonsensewhentowing. Operateonly at the lowestpossiblespeed whenon a slope. Tooheavyof aload, whileon a slope,isdangerous.Tires can losetractionwith the groundandcause youto losecontrolofyourtractor.
_,WARNING: Engineexhaust,someof its constituents,andcertainvehiclecom-
ponentscontainoremitchemicalsknown to the State ofCaliforniato causecancer
andbirth defectsor other reproductive harm.
_f_,WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Followthe manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION Slopesare amajorfactorrelatedto lossof
controlandtip-overaccidents,whichcan resultin severeinjuryor death. Opera-
tionon all slopesrequiresextracaution. If youcannotbackupthe slope or ifyoufeel
uneasyon it, do notmowit.
Mowupanddownslopes,not across.
Watchforholes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerrain couldoverturnthemachine.Tallgrass
can hideobstacles.
Choosealowgroundspeedsothat youwill not havetostoporshiftwhile on the slope.
Donotmowonwet grass.Tiresmay
losetraction.
Alwayskeepthe machinein gearwhen goingdownslopes.Do notshiftto
neutralandcoastdownhill.
Avoidstarting,stopping,or turningon a slope. If the tires losetraction, dis- engagethebladesandproceedslowly straightdown the slope.
Keepallmovementonthe slopesslow andgradual. Do not makesudden changesin speedor direction,which
couldcausethe machineto rollover.
Useextracarewhileoperatingma- chinewith grasscatchersorother at- tachments;theycan affectthestability of the machine.Do nouseon steep
slopes.
Donot tryto stabilizethemachineby puttingyour footon theground.
Donotmowneardrop-offs,ditches, orembankments.The machinecould
suddenlyrolloverif a wheel isoverthe edgeorif the edge cavesin.
III. CHILDREN Tragicaccidentscan occur if the operator
is not alert to the presence of children. Childrenareoften attractedto the machine
and the mowing activity. Never assume that children will remain where you last
sawthem.
Keepchildrenoutof themowingarea andin thewatchfulcareof a respon- sibleadultotherthan the operator.
Bealert andturn machineoff ifa child entersthearea.
Beforeandwhilebacking,look behind anddownfor smallchildren.
Nevercarrychildren,evenwiththe bladesshut off. Theymayfall off and be seriouslyinjuredor interferewith safemachineoperation.Childrenwho havebeengivenridesinthe past may suddenlyappearinthemowingarea
foranotherrideandbe run overor backedover bythe machine.
Neverallowchildrentooperatethe machine.
Useextracarewhen approachingblind corners,shrubs,trees,orother objects that mayblockyourviewof achild.
IV, TOWI NG
Tow only with a machine that has a hitch designed for towing. Do not at- tach towed equipment except at the hitch point.
Followthe manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con- tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when filling.
Removegas-poweredequipmentfrom thetruckor trailerandrefuelit onthe
ground.If this is notpossible,then
refuelsuchequipmentwith a portable container,ratherthanfromagasoline dispensernozzle.
Keepthenozzlein contactwith the rim of the fueltankor containeropeningat all timesuntilfuelingis complete.Do
notuse a nozzlelock-opendevice.
Iffuel is spilledon clothing,change clothingimmediately.
Neveroverfillfuel tank.Replacegas cap andtightensecurely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 2.0 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (GAP: .040")
Ground Speed Forward: 5.5 (MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 35
Min. CCA: 280 Case Size: U1R
Blade Bolt 27-35 Ft. Lbs. Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_IbWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
Steering
Boot
(1) Hex Bolt
5/16-18 x 4
U
Seat
\
(1) Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Extension Shaft
Steering
u I I w
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Slope Sheet
For Future Use
Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
1. Remove adjustment bolt, lock washer and flat washer securing seat to
cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat untilacomfortableposition isreachedwhichallowsyouto press
clutch/brakepedalallthewaydown.
8. Get off seatwithoutmovingitsad-
justed position.
9. Raiseseatandtightenadjustmentbolt
securely.
Seat
Seat
Shoulder Bolts
Flat Washer
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
Seat Pan
Terminal
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in "trans- mission disengaged" position (See "TO
TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) _,WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position. (See "TO
TRANSPORT" in the Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in neutral position.
11.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
_CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this quality product.
Please review the following checklist: ,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline. ,/Become familiar with all controls - their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe oper-
ating condition. ,/Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
0 G 6
ENGINE OFF ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
REVERSE ENGINE ON
OPERATION
SYSTEM (ROS)
LOCKED UNLOCKED
t
oi
OVER TEMP
LIGHT
FUEL OIL PRESSURE BATTERY REVERSE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,=hll;lllt=Bl,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or
property damage.
11
KN OW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Clutch Lever
Light Switch
Clutch/Brake Adjustment Pedal Indicator
Freewheel Control
Choke Control
Throttle Control
Ignition Switch
ROS "ON" Position
Lift Lever Plunger
Attachment
Lift Lever
Height
Parking Brake Lever
Motion Control Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER- Used to release attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
PARKING BRAKE LEVER- Locks clutch/ brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment
while in reverse. THROTTLE CONTROL - Used to control
12engine speed.
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever "Engaged" Position
Choke Control nition Key
Throttle "Disengaged" Control Position
Motion Control
"Disengaged" Position
Clutch/ Parking Brake
Brake "Engaged" Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi- tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.
,_CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance. TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
13
The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high;
the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
Gauge Wheel
Bracket
3/8-16 Locknut
3/8 Washer
Gauge Wheel
Bolt
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
Attachment Attachemnt
Clutch Lever Lift Lever "Engaged" High
Position Position
"Disengaged"
Position
Deflector
OPERATING IN REVERSE
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
,_WARNING: Backing up with the at-
tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Move motion control lever to neutral (N) position.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
.
Look down and behind before backing up.
14
Low
Position
.
Slowly move motion control lever to
reverse (R) position to start movement.
5.
When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
TO OPERATE ON HILLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest posi- tion with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
15
_ICAUTION: Wipeoff anyspilledoilor fuel.Do not store,spill or use gasoline
nearan openflame. IMPORTANT:Whenoperatingin tempera-
turesbelow32°F(0°C),usefresh,clean
wintergradegasolineto help insuregood
coldweatherstarting. CAUTION: Alcoholblendedfuels (called
gasoholor usingethanolor methanol)can attractmoisturewhichleadsto separa-
tion andformationof acidsduringstorage.
Acidicgas can damagethefuelsystemof
an enginewhilein storage. Toavoidengineproblems,thefuel system shouldbe emptiedbeforestorageof30
daysor longer.Drainthegas tank,start theengineand letit run untilthe fuel lines
andcarburetorare empty.Usefreshfuel nextseason.SeeStorageInstructionsfor
additionalinformation. Neveruse engineor carburetorcleaner
productsinthe fueltank or permanent damagemayoccur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutch to disengaged position.
5. Move throttle control to fast position
6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
7. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
8. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the en-
gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake and
let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled
out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
16
PURGE TRANSMISSION
To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.
2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
3. Slowly move motion control lever to full forward position and hold for five
(5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi-
tion and hold for five (5) seconds, or approximately 20 feet. After the tractor
moves approximately 20 feet in reverse return the motion control lever to the
neutral (N) position. Repeat this proce-
dure three (3) times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
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