Craftsman 917275285 Owner’s Manual

Owner's Manual

I(.nFTZMnN'l

GARDEN TRACTOR

27.0 HP, 48" Mower Electric Start

Automatic Transmission

Model No.

917.275285

[_]] This product has a low emission engine which operates

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 5

Assembly/P re-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 16

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

Maintenance ........................................ 16

Service and Adjustments ..................... 20

Storage ................................................ 28

Troubleshooting ................................... 29

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent ac- cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in _utral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause

_u to lose control of your tractor.

WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and ,_th defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III, CHILDREN

Tragic accidents can occur ifthe operator

is not alert to the presence of children.

Children are often attracted to the ma- chine and the mowing activity. Neveras- sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel con-

tainer inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Be not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 5.0 Gallons

Capacity Unleaded and Type: Regular

Oil Type SAE 10W30

API-SF-SJ): (above 32°F)

SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH):

Forward: 0 - 5.8 Reverse: 0 - 2.1

Tire Pressure: Front: 14 PSI

Rear: 10PSI

Charging

System: 15 AMPS @ 3600RpM Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte- nance" and "Storage" sections of this

owner's manual.

Blade Bolt Torque: 45-55 Ft. Lbs_

4_kWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone - phone support from a Sears technician on products

requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

I Video Cassette Keys

IF I ] [ LeMv°elWerg dll!ll

II wreo qlul

(4) Lockwasher

I {2)HexBolts

I (1) Oil Drain Tub_''- e _ 5/16-18 x 3/4

Slope Sheet

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-

tions).

2. Release L.H. seat slide on seat pan by pulling out on adjustment handle and

sliding it to the rear position exposing seat mounting holes from bottom. Slide

R.H. slide to same rear position.

3. Mount rear of seat on slides using mounting bolts and lock washers as

shown.

4. Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers. Tighten all mounting bolts securely.

5. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.

To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position and release adjustment handle.

Seat

L.h. Seat_

Handle\ Seat

\ Pan

Loc.\ /

Adjustment l___

Washer ,_

_ R.H. Seat Slide

. -" .- - Label

INSTALL SEAT Seat position should be adjusted forward

or backward so that the operator can comfortably reach clutch/brake pedal and

safely operate the tractor.

1. Remove the two (2) bolts and flat washers securing the seat to card- board packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in

the parts bag. Discard the flat washers

and cardboard packing.

Mountln0Bo,ts

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in transmission disengaged position (See "To Trans-

port" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

_WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans- mission engaged" position (See "To

Transport" in the Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-

ened securely. ,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory). ,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. ,/Check wiring. See that all connections

are still secure and wires are properly

clamped. ,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which,if not avoided,

will result in death or serious injury. WARNING indicatesa hazard which, if not avoided,

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage to the tractor and/or engine.

_HOT SURFACES indicates a hazard which,

,,g_,., if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ammeter Hou ht Switch

Choke Ignition Switch Position

Attachment Clutch Switch

Throttle

Lever

Motion Drive Belt Tension Handle

Control

Plunger

Attachment Lift Lever

Parking Brake Lever

Height

Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

CHOKE CONTROL - Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH - Used for starting and

stopping the engine. ATTACHMENT LIFT LEVER - Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

Motion Control Lever

02656

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

MOTION DRIVE BELTTENSlON HAN DLE- Used when changing motion drive belt and, if necessary, starting engine

under extremely cold conditions. TACHOMETER - Measures the speed of

your engine in revolutions per minute (RPM). HOURMETER - Indicates hours of opera- tion.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor

secure.

Choke _ Push-In to Switch Pull Out to

Control "Engage"

Throttle Control

Pedal Control

Knob

Brake Pedal

"Drive" Position

"Disengaged" "Engaged" Position Position

Attachment Clutch

•Motion

Parking Brake

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

_Ocpping trac!or on grass areas.

AUTION. Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USETHROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best mower per- formance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE-

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is fully depressed. ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

TO MOVE FORWARD AND

BACKWARD

CAUTION: Do not attempt to operate mo- tion control lever when the parking brake is set or when the brake pedal is de- pressed. Doing so may result in misadjust- ment to the drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn- ing the height adjustment knob in desired

direction.

• Turn knob clockwise (J_) to raise cutting

height.

• Turn knob counterclockwise (,_) to

lower cutting height.

Thecuttingheight rangeis approximately

1-1/2"to 4-1/2". The heightsare mea- suredfromthe groundtothe bladetipwith theenginenotrunning. These heightsare approximateand may varydependinguponsoilconditions,

heightofgrassandtypes ofgrassbeing

mowed.

• The averagelawnshouldbe cut to

approximately2-1/2 inchesduringthe coolseasonandtoover3 inchesduring

hotmonths. For healthierandbetter lookinglawns,mowoften andafter

moderategrowth.

• Forbestcuttingperformance,grassover

6 inchesin heightshouldbe mowed

twice. Makethefirst cut relativelyhigh; the secondtodesiredheight.

TOADJUST GAUGEWHEELS

Gaugewheels areproperlyadjusted whentheyare slightlyoffthe groundwhen

mowerisatthe desiredcuttingheight in operatingposition.Gaugewheelsthen

keepthedeckin properpositionto help

preventscalpingin mostterrainconditions.

NOTE:Be suretractoris on aflat level surface.

1. Lowermowerandadjust mowerto desiredcuttingheight.

2. Removeretainerspring andclevispin whichsecureeachgaugewheelbar.

3. Lowergaugewheelstoground.Raise gaugewheelsslightlyto alignholes in bracketand gaugewheelbarand insertclevis pin.Gaugewheelsshould beslightlyoff the ground.

4. Replaceretainerspringintoclevispin.

5. Be sureallgaugewheelsare in the samesetting.

IMPORTANT:Besureto readjustgauge wheelsif youchangethe cuttingheight of the mowerdeck.

Retainer

Spring

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift con- trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES -

,_Scengage attachment clutch control.

AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment Clutch Switch Pull Out to

"Engage"

Push--In to "Disengage"

TO OPERATE ON HILLS

,JC_WARNING: De not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position

and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

Attachemnt Lift Lever High Position

Position

Deflector

Shield

TOTRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission En

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until "FULl"

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to

assure fuel freshness.

A(_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid

engine problems, the fuel system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking brake.

3. Move attachment clutch to "disengage" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE:Beforestarting,readthewarmand coldstartingproceduresbelow.

6. Insert keyintoignitionandturnkey clockwiseto start positionandrelease

keyas soonas enginestarts. Do

notrunstartercontinuouslyfor more thanfifteen secondsperminute.If the enginedoes not startafterseveral attempts,push chokecontrolin, wait afew minutesandtry again.If engine still doesnot start,pullthe chokecon- trolout and retry.

WARMWEATHERSTARTING(50° Fand above)

7. Whenenginestarts,slowlypushchoke controlin untilthe enginebeginsto

runsmoothly.If theenginestartsto

runroughly,pullthe chokecontrolout slightlyfora fewsecondsandthen continueto pushthe controlinslowly.

• Theattachmentsand grounddrivecan nowbe used.Ifthe enginedoesnot acceptthe load,restarttheengineand

allowit to warm upforone minuteusing

the chokeasdescribedabove.

COLDWEATHERSTARTING(50° F and below)

7. Whenenginestarts,slowlypushchoke

controlin untilthe enginebeginsto run smoothly.Continueto pushthe choke

controlin smallsteps allowingtheen- ginetoacceptsmall changesinspeed

and load,untilthechokecontrolisfully

in.If theenginestartsto run roughly,

pullthe chokecontrolout slightlyfor afew secondsandthencontinueto

pushthecontrolinslowly.Thismay

requirean enginewarm-upperiodfrom

severalsecondsto severalminutes, dependingon thetemperature.

NOTE:Inextremecoldconditions,if enginewill notstart you mayneedto dis-

engagethe motiondrivebeltasfollows:

1. Besure parkingbrakeisengaged.

2. Removeretainerspringfrom the drive

belt tensionhandleto relievebeltten- sion.

3. Start engineandallow itto warm up

forthree (3) minutes.

4. Shut-offengineand engageparking

brake.

5. Engagedrive belttensionhandleand

replacethe retainerspring.

AUTOMATICTRANSMISSIONWARMUP Beforedrivingthe unitin coldweather,

thetransmissionshouldbe warmedupas follows:

1. Be surethetractor ison levelground.

2. Placethe motioncontrolleverin neutral.Releasetheparkingbrakeand

letthe brakeslowlyreturnto operating position.

3. Allowone minutefortransmissionto warmup.Thiscan be doneduringthe

enginewarm up period.

• Theattachmentscanbe usedduring

theenginewarm-upperiodafterthe transmissionhasbeenwarmedupand

mayrequirethechokecontrolbe pulled

outslightly.

NOTE:If ata highaltitude(above3000 feet)orin coldtemperatures(below32 F) thecarburetorfuelmixturemay needto

be adjustedforbestengineperformance. (See"TOADJUSTCARBURETOR"inthe

ServiceandAdjustmentssectionofthis manual).

PURGE TRANSMISSION

_CAUTION: Neverengageordisengage

freewheelleverwhilethe engineis run- ning. Toensureproperoperationand per-

formance,it is recommendedthat the transmissionbepurgedbeforeoperating

tractorforthefirst time.Thisprocedurewill removeanytrappedair insidethetrans- missionwhichmay havedevelopedduring shippingof yourtractor. IMPORTANT:Shouldyourtransmission requireremovalfor serviceorreplace- ment,itshouldbe purgedafterreinstall-

ationbeforeoperatingthetractor.

1. Placetractorsafelyon levelsurface withengine off andparkingbrakeset.

2. Disengagetransmissionbyplac- ingfreewheelcontrolin disengaged

position(See"TOTRANSPORT'inthis sectionof manual).

3. Sittingin the tractorseat,start engine. Afterthe engineis running,move throttlecontrolto slowposition.Disen- gageparkingbrake.

4. Movemotioncontrolleverto full forwardpositionand holdfor five(5)

seconds.Moveleverto full reverse positionand holdforfive(5)seconds.

Repeatthis procedurethree (3)times.

NOTE: Duringthis steptherewill be no movementofdrivewheels.Theair is being removedfromhydraulicdrivesystem.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT' in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever for- ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this

procedure with the motion control lever

three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

t" •

]1 J

( o

,, = J

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

00272

MAINTENANCE SCHEDULE .___ ._o_So_ _.._ _p"

FiLL,NOATES

AS YOU COMPLETE ._'__"_0_*'_,_ R4._ 4.°; _,'_ A _4,--_ _bR._

REGU LARSE RVICE i__t_'d_" SE RVICE DATES

Check Brake Operation Check Tire Pressure _'

Check Operator Presence and

T Interlock Systems I_

R Check for Loose Fasteners _ 11_5 I_

T Lubrication Chart I_

0 Check Battery Level

Sharpen/Replace Mower Blades _1_43

R Ctean Battery and Terminals I_

Check Transaxle Cooling V' Check V_Belts

Check Engine Oil Level I_ I_ Change Engine Oil (with oil filter) _1,2

E Change Engine Oil (without oil filter) _1,2

N CleanAirFilter _:

G Clean Air Screen

NI Inspect Muffler/Spark Arrester E Replace Oil Filter (If equipped) _l_,_

Clean Engine Cooling Fins _

Replace Spark Plug _ Replace Air Filter Paper Cartridge 9_'2

Replace Fuel Filter I_

1 = Change more often when operating under a heavy load or

in high ambient temperatures.

2 = Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 = Replace blades more often when mowing in sandy soil. 4 - NOt required if equipped with maintenance-free battery. S = Tighten front axle pivOt bolt to 35 ft.=lbs, maximum.

Do not overtighten.

LUBRICATION CHART

(_ Tie Rod Ball Joints

@ S_ Spindle Zerk Zerk

Bearing zerk

Sector Teeth

(_Spray Silicone Lubricant (Move Boots to

Lubricate) @General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.

Front Wheel

Engine

@ Mandrel Zerks

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Assembly

Blade Bolt

Center Hol_

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt

Center Hole

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See"REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLECOOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever

leak or require servicing, contact a Sears or other qualified service center.

V-BELTS

CheckV-belts for deterioration and wear after

100 hours of operation and replace if neces- sary. The belts are not adjustable. Replace

belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated with

API service classification SF-SJ. Select the oil's SAE viscosity grade according to your

expected operating temperature.

SAE VISCOSITY GRADES

3o qo 0 10 20 3o 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT O_L CHANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Yellow Cap _,

__-_Closed and

Drain

Locked Position

3. Unlock drain valve by pushing upward slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

upward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULE' line on dipstick. Tighten cap onto the tube securely when finished.

o_ v_,c dla_t4 e

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