Craftsman 917275281 Owner’s Manual

Owner's Manual

JCRAFTSMAN'J

GARDEN TRACTOR

27.0 HP, 48" Mower Electric Start

Automatic Transmission

Model No.

917.275281

I_ his product has a low emission engine which operates I

IMPORTANT: Read and follow all Safety

Rules and Instructions before operating this equipment.

Seam, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.

VisitourCraftsmanwebsite:www,sears,com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mort- Sat

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 16

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the gutdelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve- nienca, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not I m ted to, e ec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the Instructions contained in the

owner's manual. Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.

Normal deterioration and wear of the exterior finishes, or product label replacement. Riding equipment used for commercial or rental purposes.

Maintenance ........................................ 16

Service and Adjustments ..................... 20

Storage ................................................ 29

Troubleshooting ................................... 30

Repair Parts ......................................... 34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, ifany battery included with this ridingequip-

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, foryour convenience,IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800*4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

WARNING: In order to prevent ac-

cidental starting when setting up, trans- porting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug. _IbWARNING: Do not coast down a

hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproduc-

tive harm.

• Never carry passengers,

" Do not mow in reverse unless abso-

lutely necessary, Always lookdown and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

* Data indicates that operators, age 60

,_WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

years and above, are involved in a large percentage of riding mower-related in-

juries. These operators should evaluate their ability to operate the riding mower

safely enough to protect themselves and others from sedous injury,

Keep machine free of grass, leaves or

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

other debris build-up which can touch hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storingthe machine. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipovar accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Taft grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your toot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras- sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel confiner inside where there is

an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad- just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adulL

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline

Capacity and Type:

Oil Type

Oil Capacity:

Spark Plug: Champion RC12YC

(Gap: .030") Ground Speed (MPH):

Tire Pressure: Front: 14 PSI

Charging System: 15AMPS @ 3600 Rpm

Battery: Amp/Hr: 35

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

5.0 Gallon Unleaded

Regular SAE 10W30 (above 32°1=)

SAE 5W_0 (below 32°F

W/Filter: 4.5 Pints W/O Filter: 4.0 Pints

Forward: 0 - 5.8 Reverse: 0 - 2.1

Rear: 10PSI

Min. CCA: 280 Case size: U1R

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor propedy. Always

observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store

for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

_wAWne r's manual.

RNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Cede). Other states

may have similar laws. Federal laws apply on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

I Video Cassette _ Keys

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Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to rolloff skid.

CHECK BATTERY 1, Lift hood to raised position,

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

2. Release LH. seat slide on seat pan by pulling out on adjustment handle and

sliding it to the rear position exposing seat mounting holes from bottom. Slide

R.H. slide to same rear position.

3. Mount rear of seat on slides using mounting bolts and lock washers as

shown.

4. Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers. Tighten all mounting bolts securely.

5. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is

not comfortable, adjust seat.

To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position

and release adjustment handle.

Seat

L.h. Seat

Adjustment Seat

Lock

Washer

-" ."'" :" Label

INSTALL sEAT Seat position should be adjusted forward

or backward so that the operator can comfortably reach clutch/brake pedal and

safely operate the tractor,

1. Remove the two (2) bolts and flat washers securing the seat to cardboard packing. Keep the two (2) bolts only

and place them with the two (2) identi- cal bolts and four (4) washers in the parts bag. Discard the flat washers and

cardboard packing.

Slide

Mounting Bolts l

NOTE: You may now rollor drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in transmission disengaged position (See =To Trans-

port" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and

_wACtion of controls)

RNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a weU-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (See "To

Transport" in the Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6, Start the engine. After engine has

started, move throttle control to idle position.

7. Release parking brake.

8. Slowly move the motion control lever forward and slowly drive tractor off

skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow,

CHECKTIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best

cuffing performance,

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor,check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this

Quality Product. Please review the following checklist: ,/All assembly instructions have be com-

pleted.

,/No remaining loose parts in carton, ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

4 All tires are properly inflated. (For ship-

ping purposes, the tires were overino

fiated at the factory),

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. ('Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

/ Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,# Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON

OVER TEMF FUEL OIL PRESSURE

UGWr

ATTACHMENT ATTACHMENT

CLUTCH ENGAGEU CLUTCH DISENGAGED

FREE WHEEL

(Autorr_t_ V,ode_ ontv)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result In death, serious injury

and/or property damage.

ENGINE START PARKING BRAKE PARKING BRAKE PARKING SRAKE

BATTERY REVERSE FORWARD MOWER HEIGHT MOWER UFT

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which,if notavoided,

wig result In death or serious injury.

WARNING indicatesa hazardwhich,ifnotavoided,

could result in death or serious injury.

CAUTION Indicates a haza_ which, if not avoided,

might result In minor or moderate Injury.

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED UNLOCKED

(SEE SAFETY RULES SECTION)

CAUTtON when used without the alertsymbol indicatesa situationthatcould result In damage

to the tractor and/or engine.

_IHOT SURFACES indicatesa hazardwhich.

if notavoided,could result In death, sedous Injury

and/or property damage.

,_ RRE Indicates a hazard which, if not avoided,

coutd resutt in death, seflous |nJury and/or property damage.

KNOW YOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,

Hourmeter LightSwitch

Ignition Position

Choke Attachment

Clutch

Throttle , Switch Lift

Motion Drive

Belt Tension Handle

Control_

Attachment

Uft Lever

Parking Brake Lever

Plunger

Height

Adjl

Knob

Free Wheel

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control

engine speed. BRAKE PEDAL - Used for braking the

tractor and starting the engine. CHOKE CONTROL - Used when starting

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and

stopping the engine.

ATTACHMENT UFT LEVER - Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

Motion Control Lever

UF'r LEVER PLUNGER - Used to release at-

fad_nentImk_erwhonchang_g_spos_on.

AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing

the tractor with the engine off. MOTION DRIVE BELTTENSION HAN-

DLE-Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

TACHOMETER-Measures the speed of your engine in revolutions per minute (RPM).

HOURMETER - Indicates hours of opera- tion.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend standard safety glasses or a wide vision safety mask worn over spectacles,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

.presence sensing switch, When engine Is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine. 1, Depress clutch/brake pedal all the way

clown and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal. Pedal should remain in brake position, Make sure parking brake will hold trac-

tor secure.

Choke Push-In to Attachment Clutch Control

Throttlq

Brake

Knob

Brake Pedal

"Drive"Position

STOPPING MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: The motion control lever

returns to neutral (N) position when the brake pedal is fully depressed.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move ff_ottJecontrol between

half and full speed (fast) position, before stop-

ping, may cause engine to "backfire'.

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

=Disengaged" =Engaged"

Position Position

Switch PullOut to

- Motion

Control

Parking Brake

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

_bCAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at fullthrottle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower per- formance.

TO USE CHOKE CONTROL

Use choke controlwhenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD CAUTION: Do not attempt to operate mo-

tion control lever when the parking brake is set or when the brake pedal is de- pressed. Doing so may result in misadjust-

ment to the drive control system. The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake,

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The cuttingheight is controlled by turn-

ing the heightadjustment knob in desired direction.

• Turn knob clockwise _ to raise cut-

ting height.

• Turn knob counterclockwise 0f_ to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may

vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height,

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT; Be sure to readjust gauge wheels if you change the cutting height

of the mower deck, Retainer

Spring

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift con-

trol.

3. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_bCAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Clutch Attachemnt Lift Switch PullOut to Lever High Position

"Engage"

Position

"Disengage"

Deflector Shield

_wAOPERATE ON HILLS

RNING: DO not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

t. Raise attachment lift to highest position

with attachment liftcontrol.

2. Pull freewheel control out and into the

slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse above procedure.

Transmission led

Transmission Disengaged

NOTE: To protect hood from damage when transportingyourtractor on a truckor a trailer,be sure hood is closed and secured

to tractor. Use an appropriate means of tying hoodto tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor.Use

common sense when towing. Too heavy

ofa load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of yourtractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual),

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan-

tities that can be used within 30 days to

_(_sure fuel freshness.

AUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system

of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or ifthe engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking

brake.

3. Move attachment clutch to"disengage" position,

4. Move throttle control to fast position

5. Pullchoke controlout for a cold engine

start attempt. For a warm engine start

attemptthe choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait

a few minutes and try again. If engine still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly, Continue to push the choke

control in small steps allowing the en- gine to accept small changes in speed

and load, until the choke control is fully in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push

the control in slowly. This may require an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to dis-

engage the motion drive belt as follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive

belt tension handle to relieve belt ten-

sion.

3, Start engine and allow it to warm up for

three (3) minutes.

4. Shut-off engine and engage parking

brake,

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and

let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

_GETRANSMISSION

AUTION: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This precedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by plac- ing freewheel control in disengaged

position (See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position, Disen-

gage parking brake.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position, Shutoff engine and set

parking brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever for- ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five

(5) feet return the motion control lever

to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of

the tractor, This will result in a more even distribution of clippings and more

uniformcutting.

• When mowing large areas, start by

turning to the rightso that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow inthe opposite direction making

left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MAINTENANCE SCHEDULE _i"'.,,,_1_"

AS YOU COMPLETE _,_ _

Check Brake Operation il/ I/

CheCk Tire Pr e_,,sure _l_

Check Operator Presence and

T ! InlerloCi< Systems !_

R i Check for Loose Faste_ler$ I_ I_s _#f

A i Sharpen/Replace Mower Blades =_ja

C! Lubrication Chart ll_

0 Check Battery Level

R Clean eatteP..t and Tennleala

Check Transaxle COOling I1_ Check V-Belts I_

Che_k Englrte O, Level _

Change Engine Oil (with ol filter) _1.1 i

E ] Change Engine Oil (without ol filter) I_,,i

N Clean Air Filter _:

G cleanAirScreen

NI InspeCt Muflter/Spark Attester I_

E Replace Oil Filter (If equipped) It_l.1

Clean Engine Cooling Fins I_ Replace Spark Plug _ V'

Replace Air Filter Paper Cartridge V_= Replace Fuel Filter I_

1 - Ct'_n_e more Ofte_ when operating t_der a he=try toaft or

tn hlgt_ aml_ent temperatures.

2 - _;ef vlce more often when oOer, atthg h_d_rty Or dusty cortditto_e,

GENERAL RECOMMENDATIONS

3 - RepP_ce btades rno_e often when mowing in sandy soil. 4 - Not required ff equipped with maintena.,K:e-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-It)s, maximum.

Do not ove_ighthn.

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive

Zerk

full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

@.,FrontWheel _)Front Wheel

Beedng _Zerk Zerk

All adjustments in the Service and Adjust- ments section of this manual should be

checked at least once each season.

• Once a year you should replace the

Sector

Gear

Teeth @Engine

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation,

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

_Spray Silicone Lubriant (Move Bootsto

Lubricate)

,_eneral Purpose Grease _Refer to Maintenance =ENGINE" Section

IMPORTANT: Do not oilor grease the pivot

pointswhich have special nylonbearings. Viscous lubricantswill attract dust and dirt

that willshorten the lifeof the self-lubricating bearings. Ifyou feel they mustbe lubricated,

useonly a dry, powdered graphitetype lubricant

16sparingly"

• ,Tie BallJoints @ Spindle

Zerk

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then broke must be adjusted. (See "TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac-

tor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any at-

tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

BLADE CARE Forbest results mower blades must be

kept sharp. Replace bent ordamaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 R. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BI/_de _'_----_--_---- Mandrel

(Special) " Center Ho'N_

TO SHARPEN BLADE

NOTE: We do not recommend sharp- ening blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt

or Pin _Blade

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

yourtractor is maintenance free. Do not attempt to open or remove caps or covers.

Addingor checking level of electrolyte is

F -20 (I 00 _ 40 I_ 80 =00 C -30 -20 °10 0 _0 20

1"EMPERA11JRERANGE/LNI"ICIPATED6EFORENEXTOILCHANGE

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to =leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should fitting. be kept dean to assure proper co_ing.

Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible Yellow damage to seals, do not use high pressure Cap_ water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip- Drain

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and

fluid maintenance is not required for the life

of the transaxle, Should the transaxle ever leak or require servicing, contact a Sears or

other qualified service center. V-BELTS

CheckV-belts for deterioration and wear after

100 hours of operation and replace ifneces- sary, The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated with

API service classification SF-SJ, Select the oil's SAE viscosity grade according to your

expected operating temperature.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

3, Unlock drain valve by pushing upward

slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

upward and turning clockwise until the pin is in the locked position as shown.

6, Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube

when taking reading. Keep oil at "FULL" line on dipstick, Tighten cap onto the

tube securely when finished.

SAE VISCOSITY GRADES

Oil Drain Valve

and Locked Position

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