Craftsman 917275242 Owner’s Manual

Owner's Manual

JCRI:IFTSMRN°,,/

23.0 HP

ELECTRIC START 48" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.275242

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................6

Assembly..............................................8

Operation............................................13

MaintenanceSchedule......................20

Maintenance.......................................20

ServiceandAdjustments....................26

Storage...............................................33

Troubleshooting.................................34

RepairParts........................................38

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS

Fortwo(2)yearsfromthedateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto theinstructionsin theowner's manual,Searswillrepairor replace,freeofcharge,any partsfoundto bedefectivein

materialorworkmanship.Warrantyserviceis availablefreeof chargeby returningyour Craftsmanridingequipmentto yournearestSearsServiceCenter. In-homewarranty

serviceisavailablebutatripchargewillapply.Thiswarrantyappliesonlywhilethis

productis inthe UnitedStates. ThisWarrantydoesnot cover:

• Expendableitemswhichbecomewornduringnormaluse,suchas blades,spark plugs,aircleaners,beltsandoil filters.

• Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails, thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbut notlimitedto, damage causedbytowingobjectsbeyondthecapabilityof the ridingequipment,impacting

objectsthat bendtheframe or crankshaft,oroverspeedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto,

electricalandmechanicaldamagecausedby improperstorage,failuretousethe propergradeandamountofengineoil,failureto keepthedeckclearof flammable

debris,or thefailuretomaintainthe equipmentaccordingto the instructionscon- tainedin theowner'smanual.

• Engine(fuelsystem)cleaningor repairscausedby fueldeterminedtobe contami- natedoroxidized(stale).In general,fuelshouldbe usedwithinthirty(30)daysofits

purchasedate.

• Ridingequipmentusedfor commercialorrentalpurposes.A productis"usedfor commercialpurpose"if is usedfor anypurposeotherthansinglefamilyhousehold dwellingsor in usagewhereprofitis made.

LIMITED90DAYWARRANTYONBA-I-IERY Forninety(90)daysfromdateof purchase,ifany batteryincludedwiththis riding

equipmentprovesdefectivein materialor workmanshipandour testingdeterminesthe batterywill notholda charge,Searswillreplacethebatteryatnocharge.Warranty

serviceisavailablefree of chargeby returningyour Craftsmanridingequipmentto yournearestSearsServiceCenter. In-homewarrantyserviceis availablebut a trip

chargewill apply.Thiswarrantyappliesonlywhilethisproductisin theUnitedStates. TOLOCATETHENEARESTSEARSSERVICECENTERORTOSCHEDULEIN-HOME

WARRANTYSERVICE,SIMPLYCONTACTSEARSAT1-800-4-MY-HOME ThisWarrantygivesyou specificlegalrights,andyou mayalsohaveotherrightswhich

mayvaryfromstatetostate. Sears,RoebuckandCo.,D/817WA, HoffmanEstates,IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure te observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

peeple before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off bSades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

pretect themselves and ethers from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating er storing the machine. Allow machine to cool before

storage.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipever accidents, which

can result in severe injury or death. All sSepes require extra caution. Ifyou cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep allmovement on the sSepes slew and gradual. Do not make sudden

changes in speed er direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

@@@@@

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fail off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

_,Look for this symbol to point out

important safety precautions. It means CAUTION!H BECOMEAWAREt!t YOUR

SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs always

disconnect spark plug wire and place wire where it cannot contact spark plug.

,ACAIJTION" Do not coast down a hill in neutral, you may lose control of the

tractor.

_I,CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. AWARNING- Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive harm.

• I,WARNING- Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30 (API-SF-SJ): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OILCAPACITY: W/FILTER: 4.0PINTS

W/O FILTER: 3.5PINTS

COOLANT TYPE: ETHYLENE GLYCOL

ANTIFREEZE

COOLANT CAPACITY: 1.47 QUARTS

SPARK PLUG: CHAMPION (GAP: .030") RC 14YC

GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @ 3600RP_ SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

BLADE BOLT 45-55 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Service

Center (See REPAIR PARTS section of this manual).

Steering Sleeve

Steering Wheel

Steering Wheel Insert

Seat

(4) Lockwasher 5/16

_, (p2)Flanged

(2) Retainer Springs (1)

(single loop) Assembly

(4) Locknut 3/8-16

Mower

Gauge Wheels

(4) Hex Bolts 5/16-18 x 3/4

(5) Retainer Springs

(double Soop)

3/_4)_SGa.

(4) Shoulder Bolt

_(41

(4) Adjusting Bar

Reta,iner.S,prings,

(aouole Ioop)

(4) Wheels_

(4) Clevis Pins

(2) Hex Bolts 5/16-18 x 1

li"l

Nose Roller

(2) Washers

17/32 x 7/8 x 16 Ga.

Nose Roller Brackets

Video Cassette

(2) Locknuts 5/16-18

Keys

(2) Keys

Slope Sheet

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat,

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts

or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

A'I-rACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter•

5. Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

6. Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel

_ _nsert

Steerinc _>'------_-.._La rge Fiat

Steenng ,.,?:_:-:.-._;':...

_,- Hex Bolt I/ Lock Washer

Washer

Steering

Adaptor

• ,:;273!-;-',;"::

Steermg ___,._ ,' _, :,,

S eeve _,-,,,,..... , , ,,

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in

Maintenance section of this manual for

charging instructions).

- -,'-- -- , Label

INSTALLSEAT

Seat position should be adjusted forward or backward so that the operator can

comfortably reach clutch/brake pedal and safely operate the tractor•

1. Release L.H. seat slide on seat pan by pulling out on adjustment handle

and sliding it to the rear position exposing seat mounting holes from

bottom. Slide R.H. slide to same rear position.

2. Mount rear of seat on slides using

mounting bolts and lock washers as

shown.

3. Pull out on adjustment handle and slide seat all the way forward. Install

front mounting bolts and lock washers. Tighten all mounting bolts securely•

4. Lower seat into operating position and

sit on seat. Press clutch/brake pedal all the way down. If operating position

is not comfortable, adjust seat.

To adjust seat: Grasp adjustment handle

and pull out. slide seat to desired position and release adjustment handle•

L.h. Seat Slide

Seat Pan_

Adjustment _ \

Handle_ "_

Lock'_

,at Slide

Washe_,_

Mounting Bolts @ NOTE: You may now roll or driveyour tractor

off the skid. Follow the appropriate instruc- tion below to remove the tractor from the

skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See 'qo TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls)

/I, WARNING: Before starting, read,

understand and follow all inslructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest position.

7. Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

R.H. SI

10.Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

11 .Turn ignition key to "OFF" position,

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge

wheel bar aligning holes are on top. Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center Iocknuts and tighten

securely.

2. For ease of mower to tractor assem-

bly, raise gauge wheels to highest position and retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before operating mower. See "TO ADJUST

GAUGE WHEELS" in the Operation section of this manual.

Retainer._

Pin _ Shoulder i! Bolt _ AdjustingU

Wheel

Washer

_ng//F

3/8-16 Center

_Locknut

TO ATTACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller

between deck mounting brackets as shown. Be sure to position brackets

on correct side, as shown.

2. Install hex bolts and lock nuts as shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-

tioned in tab holes in deck brackets. Tab Nose Roller

Hole _\ Lock

/ ', _ _\ \ Nut "B" Bracket

HexxBBo't'_qV _ "\ _.r:_

- -'_" '_" " " Washer

Bracket _ -

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment

lift control. Engage parking brake.

1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen- gaged position.

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with

single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with

double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space

between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

10. Engage belt tension rod by pushing rod into locking bracket.

_i, CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

11.Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

12.If equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

13. Raise deck to highest position.

14.Adjust gauge wheels before operating mower as shown in the Operation

section of this manual.

Belt Tension Rod Disengaged Position

Chassis

Gauge Wheel

Double Loop Retainer

Spring

USE PLIERS FOR

RETAINER SPRINGS

Lock Bracket

Anti-Sway

Bar

Suspension Arms Double Loop

Retainer Spring (Outward pointing

deck pins)

Electric Clutch

Pulley\ Front

\ Suspension Front

Front \Brackets Plate

Assembly

Mower \ Bracket\

,Loop Retainer

_ _:_.'_Pin rfq Springs

Springs A

Loop

Flanged Retainer

Deflector Shield

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See 'qO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

I# CHECKLIST

BEFORE YOU OPERATEAND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,I All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. ,/Engine coolant is at proper level.

4' Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,I Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature suppled with the product. Learn and understand their meaning.

I- _1 _l,

BA37-ERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

J --

, If__

@ --QI k

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

LIGHT

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

+, s.,

I_<+ <+, <+_i ,,r<%i

ill_i" 11,ii_

_Bs #

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

I nition _. JLight Switch

Ammeter Hourmeter _nitch fr-_ _ Attachment

'wU .Cc

Throttle __ _ Plunger

Control _ _ (_ r / ii ,'l

Brake _'_' _ ___'_'_'_'_'_'_'_=_ ___ j. 'Attachment Pedal Lift Lever

Parking Brake Lever

Height

Adjustment

Knob Motion Drive Belt Tension Control

Handle Lever

Free Wheel Control

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other

attachments mounted to your tractor. THROTTLE CONTROL - Used to control

engine speed.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine.

CHOKE CONTROL - Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. AMMETER - indicates charging (+) or

discharging (-) of battery.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER- Indicates hours of

operation.

OVERTEMP LIGHT: Indicates overheated coolant during engine operation.

LIGHT SWITCH - Turns the headlights on and off.

MOTION DRIVE BELT TENSION HANDLE-

Used when changing motion drive belt and, if necessary, starting engine under extremely

cold conditions.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

.presence sensing switch. When engine is runnnng, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release

pressure from brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Push-in to Attachment Clutch

Choke )isengage" Switch Pull Out to

"Engage"

Thrq

Brake Pedal / 4otion

Lever

Parking Brake

,, "Engaged" Position

Clutch/Brake Pedal "Disengaged" Position "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full "BRAKE" position.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is fully depressed. ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key

when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _IbCAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD _CAUTION: Do not attempt to operate

motion control lever when the parking brake is

set or when the brake pedal is depressed. Doing so may result in misadjustment to the

drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (F_) to raise

cutting height.

• Turn knob counterclockwise (I,__)to lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during

the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions. NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in

bracket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

ACAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Attachemnt Lift Switch Pull Out to Lever High

"Engage" Position

_Low

Position

Deflector

Shield

TO OPERATE ON HILLS

41_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake

position and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the

slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a

trailer, be sure hood is closed and secured to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

CHECK COOLANTLEVEL /*,CAUTION: Check coolant level at

reservoir only. Do not open radiator cap.

• Check coolant with tractor on level

surface.

1. Unhook the four retaining straps and

remove the upper blower housing and screen assembly.

2. Observe coolant reservoir. Coolant

should be between the "MAX" and "MIN" level marks.

ACAUTION: Do not poor coolant into a

hot engine or you may damage the

cylinder head or block. Do not operate the

engine without coolant.

3. If necessary, add coolant by removing reservoir cap. Use only ethylene

glycol antifreeze and soft water in the

mixture ratio specified on the anti-

freeze container.

4. Replace reservoir cap.

5. Reinstall the upper blower housing

uapndesc ree n assembly.

TOWING CARTS AND OTHER A'I-rACH-

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oi! with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

Housing

Assembly

Retaining Straps

Coolant Reservoir

Cap _

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with

gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel

freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting.

,_:_WARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructions for additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

_I_CAUTION: Fill to bottom of gas tank filler neck. Do not overfiU. Wipe off any spilled oil

or fuel. Do not store, spill or use gasoline near an open flame.

OVERTEMP LIGHT Located on the dash of your tractor, this light

alerts you to the engine being overheated which requires immediate attention,

• Light should come on when engine is not running and the key switch is in "ON"

position, this is a test to be sure the light is working.

• If light comes on while operating the engine, stop the engine. Find and correct the problem. See "Engine Overheats" in

the Trouble Shooting section of this manual.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to

the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to "DISEN- GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to

warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as

follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and

replace the retainer spring. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2, Place the motion control lever in

neutral. Release the parking brake

and let the brake slowly return to

operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

18 engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen- gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT' in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set parking brake.

6. Engage transmission by placing

freewheel control in driving position (See "TO TRANSPORT' in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. Disengage parking brake.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

Your tractor is now purged and now ready

for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See 'q'O LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto

the area that has been cut. Have the cut

area to the rightof the tractor. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by tuming to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand tums

until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure Check Operator Presence and

r Interlock Systems If

SERVICE DATES

R Check for Loose Fasteners V _

A Sharpen/Replace Mower Blades

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

E Clean Air Filter U Clean Air Screen

_ J

G Inspect Muffler/Spark Arrester

iReplace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter Change Coolant

1 . Change mote often when operating U_f a heavy load or in high ambient temperatures. 6 - NOt requited if Bquipped with maintenal_ce-lree battery.

2. Se_,_3e more o_n wt_en Operating it1 ditty or dusty conditJon$ 7. m_ghten fronl axle pivot bolt to 35 ft.-Ib$, maximum. 3 - if equipped with oil fitter, change oil evely 50 hours. Do not overtlghten

4. Replace blades mote often when mowing in sandy 8oi1. 8 ° Hav_ your nearest authorized servk:e cer t tet/departmenl 5 - if equipped with adiuslable system perform Ibis service.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator must

maintain tractor as instructed in this manual.

Some adjustments will need to be made

_) Spindle -- _L'Z'- Spindle(_)

Bearing zefl

(_) Front Wheel " _2_:_'-_,_rk

LUBRICATION CHART

(_ Tie Rod Ball Joints

/....... "_-I Zerk

Zerk_,-

"_..... __L_p,,,FrontWheel _)

\_-._t _ Bearing

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air fitter

Sector "_

_) Steering "_" _ne(_

Gear Teethi_ .,,,; ii-,_ I I (2)Mandrel

_'""" ;":"-_/-]L_ Zerks

OSpray Silicone Lubriant (Move Boots to

Lubricate)

@General Purpose Grease _Refer to Maintenance "ENGINE" Section

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check coolant level.

3. Check brake operation.

4. Check tire pressure.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubricant sparingly.

5. Check operator presence and interlock systems for proper operation.

6. Check for loose fasteners.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachement clutch control is in the disengaged position.

• Whc_ the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

!. Raise mower to highest position to

allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Mandrel

Assembly

B_de ___

(Special)_ _-_ "_'_

Cdnter _;

Hole ....

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal- ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8" Bolt or

_ _ Blade

Center Hole

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