Craftsman 917275241 Owner’s Manual

Owner's Manual

ICRI FTSMRN°I

23.0 HP ELECTRIC START

48" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.275241

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................6

Assembly..............................................8

Operation............................................13

MaintenanceSchedule......................20

Maintenance.......................................20

Serviceand Adjustments....................26

Storage...............................................33

Troubleshooting.................................34

RepairParts........................................38

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS

Fortwo(2)yearsfromthedateofpurchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto the instructionsin the owner's manual,Searswill repairor replace,free of charge,anypartsfoundto be defectivein

materialor workmanship.Warrantyserviceis availablefreeof chargeby retumingyour CraftsmanridingequipmenttoyournearestSearsServiceCenter. In-homewarranty serviceisavailablebuta tripchargewill apply.This warrantyappliesonlywhilethis

productisin the United States.

This Warranty does not cover:

• Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes,

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container,

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as recks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Taft grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

_Look for this symbol to point out important safety precautions. It means

CAUTION!H BECOMEAWARE!!!YOUR SAFETY IS INVOLVED.

ACAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always

disconnect spark plug wire and place wire where it cannot contact spark plug.

_I,CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

ACAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor. _,WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30 (API-SF-SJ): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OILCAPACITY: W/FILTER: 4.0PINTS

W/O FILTER: 3.5PINTS

COOLANT TYPE: ETHYLENE GLYCOL

ANTIFREEZE COOLANT CAPACITY: 1.47 QUARTS

SPARK PLUG: CHAMPION (GAP: .030") RC14YC

GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @ 3600RPM SYSTEM:

BA'FI-ERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

BLADE BOLT 45-55 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES". REPAIR AGREEMENT

A Sears Repair Agreement is available

on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through your nearest Sears Service

Center (See REPAIR PARTS section of

this manual).

Steering Sleeve

Steering Wheel

Steering Wheel Insert

Seat

(4) Lockwasher 5/16

(2) Retainer Springs

(single loop)

(4) Locknut 3/8-16

(2)Flanged

_t:_ ins

(1)Front

Assembly

Mower

Gauge Wheels

@ @

(4) Adjusting Bar

(4) Hex Bolts 5/16-18 x 3/4

(5) Retainer Springs

(double loop)

3/_4x)_SG a.

(4) Wheels_

(4) Shoulder Bolt

_(4) Retainer,S, prings

taouole Joop)

(4) Clevis Pins

Nose Roller

(2) Washers

17/32 x 7/8 x 16 Ga.

Nose Roller Brackets

Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and' proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering wheel).

(2) Locknuts 5/16-18

Keys

Slope Sheet

(2) Keys

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

3. Remove mower and packing materi- als.

4. Check for any additional loose parts or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4. Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

5. Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

6. Snap steering wheel insert into center of steering wheel.

7. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Steering

Shaft Steering

Sleeve

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one hour

at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for

charging instructions).

"'_-_..- ,-- , , Label

INSTALL SEAT Seat position should be adjusted forward

or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor.

1. Release L.H. seat slide on seat pan

by pulling out on adjustment handle and sliding it to the rear position

exposing seat mounting holes from bottom. Slide R.H. slide to same rear

position.

2. Mount rear of seat on slides using

mounting bolts and lock washers as

shown.

3. Pull out on adjustment handle and

slide seat all the way forward. Install front mounting bolts and lock washers.

Tighten all mounting bolts securely.

4. Lower seat into operating position and

sit on seat. Press clutch/brake pedal all the way down. If operating position

is not comfortable, adjust seat.

To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position

and release adjustment handle.

L.h. Seat Slide

_=_,_ Seat

Seat Pan,_

Adjustment _ \ _

Handle_ _3

Lock'_ "_,._,_.=_'_k_'_\

_R.H. Seat Slide

Washe__

Mounti Bo,t ii

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriate instruc- tion below to remove the tractor from the

skid.

TO ROLL TRACTOR OFF SKID

(See Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and

function of controls) _WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest position.

7. Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off skid.

10.Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

11 .Turn ignition key to "OFF" position. Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and

3/8-16 center Iocknuts and tighten

securely.

2. For ease of mower to tractor assem-

bly, raise gauge wheels to highest position and retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before operating mower. See 9"0 ADJUST

GAUGE WHEELS" in the Operation section of this manual.

Retainei

Shoulder

Gau( Wheel

3/8 Washer

3/8-16 Center

TO A'I-FACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller

between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.

2. Install hex bolts and lock nuts as shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-

tioned in tab holes in deck brackets. Tab Nose Roller

Lock Nut "B" Bracket

Hex Bolt

"A"

Bracket

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower

suspension arms are raised with attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain

with double loop retainer spring with loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between the plate assembly and mower

brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

10.Engage belt tension rod by pushing rod into locking bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

11.Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spdng.

12.1f equipped, turn height adjustment knob clockwise to remove slack from

mower suspension.

13.Raise deck to highest position.

14.Adjust gauge wheels before operating mower as shown in the Operation

section of this manual.

Belt Tension Rod Lock Bracket Disengaged Position

Chassis _ Brack

Gauge Wheel

Double Loop Retainer

Spring

Anti-Sway Bar

Suspension Arms Double Loop

Retainer Spring (Outward pointing

deck pins)

Electric Clutch

Pulley\ Front

\ Suspension Front

Front \Brackets PlateAssembly Mower \

Bracket\

,,Loop Retainer

Springs

"_S le

/_ Flanged Retainer

j__) Springs

.J /-

• J

" _ Deflector Shield

Loop

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are routed correctly.

_CHECKUST

BEFORE YOU OPERATEAND ENJOY YOU R N EW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and

tightened securely.

,/Ail tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

•/ Before driving tractor, be sure free- wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAAI-FENTION TO

THE FOLLOWING IMPORTANT ITEMS:

#" Engine oil is at proper level.

/ Engine coolant is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and transmission purging instructions (See

'%0 START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I'- ;I

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCHENGAGED

WARNING

LOCKED

R N H L

LIGHT

®3I

PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition ht Switch

Ammeter Hourrneter Switch Attachment

Overtemp light_ Clutch

Throttle Control Plunger

Choke Control

Brake Attachment

Pedal Lift Lever

Motion Drive Belt Tension Motion Control Handle Lever

Free Wheel

Switch

Lever

Parking Brake Lever

Height

Adjustment

Knob

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other attachments mounted to your tractor.

THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

AMMETER - Indicates charging (+) or discharging (-) of battery.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. MOTION CONTROL LEVER - Selects the

speed and direction of tractor. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER- Indicates hours of operation.

OVERTEMP LIGHT: Indicates overheated coolant during engine operation.

LIGHT SWITCH - Turns the headlights on and off.

MOTION DRIVE BELT TENSION HANDLE- Used when changing motion drive belt and, if necessary, starting engine under extremely

cold conditions.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in =EN-

GAGED" position and release pressure from brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Push-In to Attachment Clutch

Choke _'Disengage" Switch Pull Out to

. ,age-

Throttle _(_,\'_/"_'_'_ / _¢_'_ Control.,.\/j_ __L_

_.Hei h

%./ g t" f_\ Parking Brake

_/_ Adjustment _Engaged" Position

/ "_Knoe \--- Clutch/Brake Pedal "Disengaged" Position "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full "BRAKE" position.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is fully depressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _I, CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

_MOVE FORWARD AND BACKWARD

CAUTION: Do not attempt to operate

motion control lever when the parking brake is

set or when the brake pedal is depressed.

Doing so may result in misadjustment to the

drive control system. The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (P-_)to

lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4-1/2". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during

the cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer Spring_

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_I_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch Pull Out to

"Engage"

Attachemnt Lift

Lever High Position

/,,

,,S';'_Low

"Disengage"

TO OPERATE ON HILLS

411CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake position and engage parking brake,

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

Position

Deflector Shield

1. Raiseattachmentlift to highestposition

with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than two (2) MPR.

• To re-engage transmission, reverse above procedure.

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A'I-FACH- MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

CHECK COOLANT LEVEL

_,CAUTION: Check coolant level at

reservoir only. Do not open radiator cap.

• Check coolant with tractor on level

surface.

1. Unhook the four retaining straps and remove the upper blower housing and

screen assembly.

2. Observe coolant reservoir. Coolant should be between the "MAX" and

"MIN" level marks.

ACAUTION: Do not poor coolant into a

hot engine or you may damage the

cylinder head or block. Do not operate the

engine without coolant.

3. If necessary, add coolant by removing

reservoir cap. Use only ethylene glycol antifreeze and soft water in the

mixture ratio specified on the anti-

freeze container.

4. Replace reservoir cap.

5. Reinstall the upper blower housing uapnpdes cre en assembly.

Blower Housing

Assembly

Retaining Straps

Coolant Reservoir

Cap

ADD GASOLINE

• Fitl fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that

can be used within 30 days to assure fuel freshness.

IMPORTANT: When operaUng in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting.

AWARNING: Experience indicates !hat alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructionsfor additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe offany spilled oil

or fuel. Do not store, spill or use gasoline

near an open flame. OVERTEMP LIGHT

Located on the dash of your tractor, this light

alerts you to the engine being overheated which requires immediate attention.

• Light should come on when engine is not running and the key switch is in "ON"

position, this is a test to be sure the light is working.

• If light comes on while operating the

engine, stop the engine. Find and correct

the problem. See "Engine Overheats" in

the Trouble Shooting section of this manual.

TO START ENGINE When starting the engine for the firsttime or if

the engine has run out of fuel, it will take extra

cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to "DISEN- GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50 ° F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds

and then continua to push the control in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to

disengage the motion drive belt as follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

18 engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen- gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

MOWlNGTIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be pmpedy leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto

the area that has been cut. Have the cut

area to the right of the tractor. This will

result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge

away from shrubs, fences, driveways, etc.

After one or two rounds, mow in the

opposite direction making left hand tums until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first

cut relatively high; the second to the desired height.

• Do not mow grass when it iswet. Wet grass will plug mower and leave undesir-

able dumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and

give best performance of the attachment

being used.

C----- J

AS YOU COMPLETE _ _ _b

BEOU 'ROERV,CE

Check Brake Operation _V _

Check Tire Pressure

Check Operator Presence and

T Intedock Systems I_

R Check for Loose Fasteners _ 1_7 V'

T Lubrication Chail I1_

A Sharpen/Replace Mower Blades _S4

0 Check Battery Level

R Clean Battery and Terminals if

Check Transaxle Cooling ll_ Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension V*s

Check Engine Oil Level if ll_ Change Engine Oil I_,=t:

E Clean Air Filter _:

N Clean Air Screen

Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) _.2

Replace Spark Plug V'

N Clean Engine Cooling Fins _2

Replace Air Filter Paper Cartridge Replace Fuel Filter If Change Coolant I_e

I - Change more often when operat;ng under a rmaW load or in high ambient t_mtum=. 6 - N<_ mq.Jtred If aqulpped with n'_-Ir ee batlerj.

2 - Servk_e more often when operating in dkly or dusty ¢ord_Uons. 7 - "_ghtIm front axle pivot bolt to 35 _-Ibs. maximum. 3 - If equipped with oll filter, change ol lively 50 hOUlS, DO not ovor tight_1. 4 - Replace blades mo_ often when rncwing in sandy soil. 8 ° Have your nearest authorized P,el'_k_l centDr/departme_

5 ° If equipped with ad_Jslable system, pedoml thai service.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence, To receive full value from the warranty, operator must

maintain tractor as instructed in this

manual. Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual

LUBRICATION CHART

(i) Tie Rod Ball Joints

_) Spindle ---1_'_ V--- Spindle _)

Zerk _-'J__ :=_.:=__=_ Zerk

_'J] "_'_"-" - 7LL_,,..FrontWheel (_)

_) Front W_hee/'-'_ "_,,'_-,"_ Bearing

Bearing _-:_----"/'_ rK

_)Steering F _ 1 _ _ _'Engine_)

Sector _ ,,. {_/_ - Gear Teetl_/ _ !"1 (_)M_andrel

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

(DSpray Silicone Lubdant (Move Boots to

Lubricate)

_General Purpose Grease (_)Refer to Maintenance "ENGINE" Section

er.

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check coolant level.

3. Check brake operation.

4. Check tire pressure.

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bearings. Viscous lubricants will attract dust and dirt that

will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

5. Check operator presence and

interlock systems for proper operation.

6. Check for loose fasteners.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seat tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Mandrel

Assembly

B_ade S_ _-_

Blade Bolt - 4_,

(Special)_" CJnter "" .. _'_ Star

Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" Bolt or Pin -- _ -

_:_ /. . ?_-Blade

Center Hole

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