Craftsman 917275240 Owner’s Manual

Owner's Manual

ICRRFTSMRW[

23.0 HP

ELECTRIC START 48" MOWER

AUTOMATIC

GARDEN TRACTOR

Model No.

917.275240

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................6

Assembly..............................................8

Operation............................................13

MaintenanceSchedule......................20

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

Maintenance ....................................... 20

Service and Adjustments .................... 26

Storage ............................................... 34

Troubleshooting ................................. 35

Repair Parts ........................................ 39

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and bum.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO;

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

_:_Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEAWAREH!YOUR

SAFETY IS INVOLVED.

• kOAUTION" In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire where it cannot contact spark plug.

_kCAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

_,CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

_I_WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other reproductive harm. _WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

OILTYPE

API-SF-SJ):

OILCAPACITY: W/FILTER: 4.0PINTS

COOLANT TYPE: ETHYLENE GLYCOL

COOLANT CAPACITY: 1.47 QUARTS

SPARK PLUG: CHAMPION

(GAP: .030") RC14YC

GROUND FORWARD: 5.8

SPEED(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM

SYSTEM: BA'I-FERY: AMP/HR: 35

BLADE BOLT 45-55 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

3.5 GALLONS UNLEADED

REGULAR

SAE 10W30

(ABOVE 32°F) SAE 5W-30

(BELOW 32°F)

W/O FILTER: 3.SPINTS

ANTIFREEZE

MIN. CCA: 280

CASE SIZE:U1R

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT A Sears Repair Agreement is available

on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_&WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center (See REPAIR PARTS

section of this manual).

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained technicians and the proper tools to

service or repair this tractor.

Steering Sleeve

Steering Wheel

Steering Wheel Insert

Seat

(4) Lockwasher 5/16

(2) Retainer Springs

(single loop)

(4) Locknut 3/8-16

(2)Flanged

_ins

(1)Front

Assembly

(4) Hex Bolts 5/16-18 x 3/4

Mower

(5) Retainer Springs

(double loop)

Gauge Wheels

3,_(4) Washers

/t_x 7/8 x 14 Ga.

(4) Shoulder Bolt

_(4)

(4) Adjusting Bar

Retainer S,prings

taouD e oop)

(4) Wheels_

(4) Clevis Pins

Nose Roller

(2) Washers

17/32 x 7/8 x 16 Ga.

Nose Roller Brackets

Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

(1) 1/2"wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

(2) Locknuts 5/16-18

Keys

(2) Keys

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on all four corners of shipping carton,

and lay panels flat.

3. Remove mower and packing materi- als.

4. Check for any additional loose parts or boxes and remove.

Slope Sheet

BEFORE REMOVING TRACTOR FROM SKID

ATrACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

5. Secure steering wheel to steering

shaft with hex bolt. lock washer and large flat washer previously re- moved. Tighten securely.

6. Snap steering wheel insert into

center of steering wheel.

7. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

jSteering Wheel

_ _nsert

Steering Wheel\ _Large Flat

Steering .......

Shaft

Steering Sleeve

_/Hex Bolt

Lock Washer

_,_1 Washer

_If Adaptor

HOW TO SET UP YOUR TRACTOR CHECK BA'n'ERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual

for charging instructions).

-_-_,- ,-- , Label

INSTALL SEAT Seat position should be adjusted forward

or backward so that the operator can

comfortably reach clutch/brake pedal and safely operate the tractor.

1. Release L.H. seat slide on seat pan by pulling out on adjustment handle

and sliding it to the rear position exposing seat mounting holes from

bottom• Slide R.H. slide to same rear position.

2. Mount rear of seat on slides using mounting bolts and lock washers as

shown.

3. Pull out on adjustment handle and slide seat all the way forward. Install

front mounting bolts and lock washers. Tighten all mounting bolts securely.

4. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down• If operating position

is not comfortable, adjust seat•

To adjust seat: Grasp adjustment handle

and pull out, slide seat to desired position and release adjustment handle.

L.h. Seat Slide

Seat

Seat Pan_

Adjustment _ \ .\'_

Handle_. "X_C.p _

Lock-_ "->,_;._\

_R.H. Seat Slide

Washe_'_

Mou°t, Bo,tsli

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location

and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depress- ing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location

and function of controls)

_WARNING: Before startinq read

understand and follow all instruct one in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place gearshift

lever in neutral position.

11 .Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge

wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and

3/8-16 center Iocknuts and tighten securely.

2. For ease of mower to tractor assem-

bly, raise gauge wheels to highest position and retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before

operating mower. See "TO ADJUST

GAUGE WHEELS" in the Operation

section of this manual.

Retainer,,_ ring ///F_£.

Shoulder

Bolt \ Adjustin

Pin-------%

Gauge t_ _,

Wheel _,J_

3/8 Washer

TO ATTACH NOSE ROLLER

1. Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets

on correct side, as shown.

2. Install hex bolts and lock nuts as shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-

tioned in tab holes in deck brackets. Tab Nose Roller

Hex Bolt

"A"

Bracket

3/8-16 Center

JLocknut

Lock

"B" Bracket

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower

suspension arms are raised with attachment

lift control. Engage parking brake.

1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with

loops up as shown.

8. Install front plate assembly to tractor suspension brackets and retain with

single loop retainer springs as shown.

9. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

10.Engage belt tension rod by pushing rod into locking bracket.

IAoaCAUTION: Belt tension rod is spring

ded. Have a tight grip on rod and

engage slowly.

11.Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

12.1f equipped, turn height adjustment

knob clockwise to remove slack from mower suspension.

13.Raise deck to highest position.

14.Adjust gauge wheels before operating mower as shown in the Operation

section of this manual.

Belt Tension Rod Lock Bracket Disengaged Position

Chassis _;

Gauge

Wheel

Double Loop Retainer

Spring

Anti-Sway Bar

USE PLIERS FOR I

RETAINER SPRINGS

Suspension Arms Double Loop

Retainer Spring

,. Up

(Outward pointing deck pins)

Electric Clutch

Pulley\ Front

\ Suspension Front

Front \Brackets PlateAssembly Mower \

Bracket\

/Loop Retainer

Deflector Shield

Single Loop

Retainer Springs

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motion, mower drive, and mower blade drive belts in the Service

and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

t/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. /" Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps). ,/Seat is adjusted comfortably and

tightened securely. ,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). ,I Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers. ,/Check wiring. See that all connections

are still secure and wires are properly

clamped. ,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. ,I Engine coolant is at proper level.

4 Fuel tank is filled with fresh, clean,

regular unleaded gasoline. ,/Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe

operating condition. ,/It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BA3q'ERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LIGHT

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Hourmeter Switch Attachment

Overtemp light_ Switch

Throttle

Clutch/Brake

Pedal Attachment

Choke Control

Height

Adjustment

Knob

Ignition

ht Switch

Clutch

Lever Plunger

Lift Lever

tg Brake Lever

Motion Control Lever

Free Wheel

Our tractors conform to the safety standards of the

American National Standards Institute.

A'n'ACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or

other attachments mounted to your tractor.

THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER - Indicates charging (+) or

discharging (-) of battery. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER- Indicates hours of

operation. OVERTEMP LIGHT: Indicates over-

heated coolant during engine operation. LIGHT SWITCH - Turns the headlights on

and off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USEYOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will hold tractor secure.

Push-In to Clutch Switch

Choke "Disengage" Pull Out to Cor_.trol_ _ Engage"

Cont,ol

Throt__

Brak_._do=_'

_>_Lever " "_eY"-_---'_C-° ntr° I

Clutch/Brake Pedal "Disengaged" "Drive" Position Position

STOPPING

MOWER BLADES -

° TO stop mower blades,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to

idle before stopping may cause engine to "backfire".

Attachment

Innirinn _MOtiOn

\ Parking Brake

• Turn ignition key to "OFF" position and remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

A:_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake and clutch/ brake pedal.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CuI-rlNG HEIGHT The cutting height is controlled by

turning the height adjustment knob in desired direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (1__) to

lower cutting height,

15 The cutting height range is approxi-

mately1-1/2"to 4". Theheightsare

measuredfromthegroundto theblade

tipwiththeenginenotrunning.These

heightsare approximateandmayvary

dependinguponsoil conditions,height

ofgrassandtypesof grassbeing mowed,

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis

pin which secure each gauge wheel bar,

3. Lower gauge wheels to ground.

Raise gauge wheels slightly to align holes in bracket and gauge wheel

bar and insert clevis pin. Gauge

wheels should be slightly off the

ground.

4. Replace retainer spring into clevis

pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Clevis

: Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage

attachment clutch control. _kCAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place,

Attachment Clutch

Switch Pull Out to "Engage"

"Disengage" _

TO OPERATE ON HILLS _0_CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not ddve across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to slowest

setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motin control lever to

slowest setting.

• Make all turns slowly.

Attachemnt Lift Lever High

Position

,ill%Low

Deflector

Shield

Position

TOTRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel- ing position. Free wheel control is

located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Remove retainer spring from free-

wheel control rod.

3. Push control rod in to disengage transmission and reinsert retainer

spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level, if necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

CHECK COOLANT LEVEL ACAUTION: Check coolant level at

reservoir only. Do not open radiator cap.

• Check coolant with tractor on level

surface.

1. Unhook the four retaining straps and remove the upper blower housing

and screen assembly.

2. Observe coolant reservoir. Coolant should be between the "MAX" and

"MIN" level marks.

ACAUTION: Do not poor coolant into a hot engine or you may damage the cylinder head or block. Do not operate

the engine without coolant.

3. If necessary, add coolant by remov- ing reservoir cap. Use only ethylene

glycol antifreeze and soft water in the

mixture ratio specified on the anti-

freeze container.

4. Replace reservoir cap.

5. Reinstall the upper blower housing and screen assembly.

TOWING CARTS AND OTHER AT- TACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. ]]res can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

Upper

Housing

Assembly

Retaining Straps

Coolant Reservoir

Cap _

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quantities that

can be used within 30 days to assure fuel

freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting.

_I=WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage Instructions for additional information. Never

use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

_CAUTION: Fillto bottom of gas tank filler

neck. Do not overfill. Wipe off any spilled oil

or fuel. Do not store, spill or use gasoline

near an open flame.

OVERTEMP UGHT

Located on the dash of your tractor, this light

alerts you to the engine being overheated

which requires immediate attention.

• Ught should come on when engine is not running and the key switch is in 'IDN"

position, this is a test to be sure the light is working.

• If light comes on while operating the engine, stop the engine. Find and correct the problem. See "Engine Overheats" in

the Trouble Shooting section of this manual.

TO START ENGINE When starting the engine for the first time or if

the engine has run out of fuel, it will take

extra cranking time to move fuel from the

tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking

brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

7. Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start after several attempts,

push choke control in, wait a few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and

above)

8. When enginestarts,slowlypushchoke control in untilthe enginebegins to run

smoothly.Ifthe enginestartsto run roughly,pullthe choke control outslightly

for a few seconds andthen continue to push the controlinslowly.

* The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the engine to accept small changes in

speed and load, until the choke control is fully in. If the engine starts to run roughly,

pull the choke control out slightlyfor a few seconds and then continue to push the control in slowly. This may require an

engine warm-up period from several seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the

clutch/brake slowly retum to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the transmis-

sion has been warmed up and may require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be adjusted for best engine performance. See

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3)

times.

Your tractor is now purged and now

ready for normal operation.

PURGE TRANSMISSION

_CAUTION: Never engage or disengage

freewheel lever while the engine is running. To ensure proper operation and perfor-

mance, it is recommended that the transmis-

sion be purged before operating tractor for the first time. This procedure will remove any

trapped air inside the transmission which

may have developed during shipping of

your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement, it

should be purged after reinstallation before

operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3)

times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running,

move throttle control to half (1/2) speed. With motion control lever in

neutral (N) position, slowly disen- gage clutch/brake pedal.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best

mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the

cut area to the right of the tractor. This will

result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

it;

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mew grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and

give best performance of the attachment

19 being used.

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE SERVICE

Check Srake Oper_ti°n _ _

Check Tire Pressure

iCheck Operator Presence and

T ;nteriock Systems If

R Check for Loose Fasteners V* V'7 If

T Lubrication Chart I If

0 I Check Battery Level

AC Sharpen/Replace Mower Blades _4

R Clean Battery and Terminals li_

Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension I_s Adjust Motion Drive Belt(s) Tension V's

Check Engine Oil Level If If Change Engine Oil 1_,_3 If

E Clean AIr Filter _V':

N Clean Air Screen

G inspect Muffler/Spark Arrester

N Replace Oil Filter (if equipped) Vl.=

Clean Engine Cooling Fins VW=

Replace Spark Plug _2 V* Replace Air Filter Paper Cartridge I

Replace Fuel Filter V' Change Coolant Ks

1 - Change more often when operating under a hea W load or In high ambient temperatures. 6 - Not re'q_lr ed if equipl:_d with mainte_ance-tme batte_. 2 * Service more often when operating In di_' or dusly condi_orts. 7 - 33ghten 1rent axle I_VOt bolt to 35 II.*lb_. maximum.

3 ° if equipped with oil filter, change oll every 50 hours. DO not overtightsn. 4 - Rep_e blades more often when mowing In sandy soil. 8 ° Havi you# nearelt a_'the riz_KISeP*_Ce center/deparlmerd 5 - If equipped with adjustsbl8 system, perform th_i service.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual

LUBRICATION CHART

(D Tie Rod Ball Joints

_)Spindle _ _Z_L'_-- Spindle(_)

l ........ --_-'-1 Zerk

Zerk_ "_.... _ ,_._Front Wheel _)

(_)Front Wheel '_,-._ I_ Bearing

Bearing zerl

(_)Steering-'_ _ii_)-'-'_r k

Sector \ _ne_ Gear Teetl_ ..,: i __,1 I I (2JMandrel

should be checked at least once each

season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

(_Spray Silicone Lubnant (Move Boots to

Lubricate) _General Purpose Grease @Refer to Maintenance "ENGINE" Section

Zerks

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check coolant level.

3. Check brake operation.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

4. Check tire pressure.

5. Check operator presence and interlock systems for proper operation.

6. Check for loose fasteners.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning

counterclockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Mandrel Assembly

g de ;

Blade Bolt :. __ _ [ (Special)"_'_2S °)' <'.'-_ __'_Star

•Center._ . : Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen white on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

j /

j' •

5/8" Bolt

Center Hole

+ 47 hidden pages

Craftsman 917275240 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual