Craftsman 917275222 Owner’s Manual

Owner's Manual
JCRAFTSMAN°J
25.0 HP
ELECTRIC START
48" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Foranswers to your questions aboutthisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat
Warranty............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 9
Operation ............................................ 14
Maintenance Schedule ...................... 21
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipmentis
maintained, lubricated and tuned up according to the instrucUonsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning your Craftsman ridingequipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
productis in the United States. ThisWarranty does not cover:
Expendable items which become worn dunng normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the ddingequipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, includingbut net limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable debris, or the failure to maintain the equipment accordingto the instructionscon-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel deten'ninedto be contami- nated or oxidized (stale). In general, fuel should be used within thirty(30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A productis =used for commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profit is made.
Maintenance ....................................... 21
Service and Adjustments.................... 25
Storage ............................................... 33
Troubleshooting ................................. 34
Repair Parts ........................................ 38
Parts Ordedng ..................... Beck Cover
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, ifany battery included with this dding equipment proves defective in metedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
ThisWarranty gives you specific legal dghts, and you may also have other dghts which may vary from state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuffingmachine is capable of amputating hands and feet and throwingobjects. Failure to observe the following safety instructionscould result in
sadous injuryor death. I. GENERAL OPERATION U, SLOPE OPERATION
Reed, understand, and follow all
instructionsin the manual and on the machine before starting.
Only allow responsible adults, who are familiarwiththe instructions,to operate
the machine.
Clear thearea of objectssuch as rocks,
toys,wire, etc., which could be picked up and thr_Nn by the blade.
Be sure the area is clearof other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do net mowIn reverse unless absolutely
necessary. Always leek down and behind before and while becking.
Be aware of the mower discharge directionand do net point it at anyone. Do notoperate the mower without either the entire grass catcher or the guard in
place.
Slow down before tumlng.
Never leave a runningmachine
unattended. Always tum off blades, set
parkingbrake, stopengine, and remove keys before dismounting.
Turn off blades when net mowing.
Stop engine before removinggrass
catcher or uncloggingchute.
Mow only in daylightor good artificial
light.
Do not operate the machine while under
the influenceof alcohol or drugs.
Watch fortrafficwhen operating near or
crossingroadways.
Use exlra care when leed_ngor unload-
ing the machineintoa bailer or truck.
Data indicates that operators,age 60 years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate their abilityto operate the riding
mower safely enough to protectthem-
selves and others from sedous injury.
Keep machinefree ofgrass, leaves or other debris build-up which can touch
hot exhaust / engine parts and bum. Do net allowthe mower deck to plow leaves
or other debriswhich can cause build-
up tooccur.Clean any oil or fuel
spillage before operatingor storingthe machine. Allow machine to cool before
storage.
Slopes are a majorfactor related toloss-of- control and tipoveraccidents,which can re-
suit in severe injury or death. All slopes requireextra caution, ffyou cannotback up
the slope or if you feel uneasy on it, de not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as racks, f_=e
limbs,etc. Watch for holes, ruts, or bumps. Uneven
terraincould overturn the machine. Tar
grass can hide obstacles.
Use slowspeed. Choose a low gear so
that youwill nothave tostop or shift while on the s_o_.
Follow the manufacturer's recommenda-
tions for wheel weightsor counter- weights to improve stability.
Use extra care withgrass catchersor other attachments. These can change the stabilityof the machine. Keep all movement on the sJopesslow
end gradual. Do not m_,e sudden changes in speed or direction.
Avoid star'lJngor stoppingon a slope, if tires lose traction, disengage the blades and preeeed slowlystraightdewe the slope.
DO NOT:
Do not tam on slopes unless necessary, and then, torn stowiyand gradually
downhill,if possible.
Do not mow near drep-offs,ditches,or
embankments. The mower could
suddenlyturn over ffa whee_is over the edge ofa cliffor ditch,or If an edge
caves in.
De notmow on wet grass. Reduced tractioncould cause sild_ag.
Do not try to stabilize the machine by putting your foot on the ground.
Do notusa grass catcher on steep
slopes.
3
IlL CHILDREN Tragic accidents can occur if the operator
isnot alert to the presence ofchildren. Childrenare often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a close
area.
Keep nuts and bolts, especially blaq attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regul_-
Keep machine free of grass, leaves,
other debris build-up. Clean oil or h spillage. Allow machine to cool bef(
stodng.
Stop and inspect the equipment if y(
strike an object. Repair, ifnecessar_
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subj,
to wear, damage, and detadorstion, which could expose moving parts ol allow objects to be thrown. Froquer check components and replace witt
manufacturer's recommended parts when necessary.
Mower blades are sharp and can ct
Wrap the blade(s) or wear gloves,s use extra caution when servicing th
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow In reverse unless abso-
lutely necessary. Always look down and behind before and while backiP_:j.
Never carry children. They may fall off and be seriously injured or interfere with safe machiee operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and tum machine off if chile
enter the area.
Before and when backing, look bah and down for small children.
Mow up and down siepes (15° Max'
not across.
Remove obstacles such as recks,tr limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ohsta_
4
Use slow speed. Choose a low gear so that you willnot have to stopor shift while on the slope.
Avoid startingor stoppingon a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sery, and then, turnslowly and gradu-
ally downhill, if possible.
_Look for this symbol to pointout importantsafety precautions.It means
CAUTION!If BECOMEALERTIII YOUR SAFETY IS INVOLVED.
_ CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
,_ CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturerof your tractor. Use commonsense when towing. Operate only at the lowest
possiblespeed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose tractionwith the gr_and and cause you to lose control
ofyour tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of Californiato cause
cancer and birthdefects or other repro-
ductive harm.
_,WARNING: Battery posts,terminals
and related accessodes contain lead and
lead compounds, chemicals known to the State of Californiato cause cancer and
birthdefects or other reproductiveharm. Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5PINTS
W/O FILTER:4.0PINTS
SPARK PLUG: CHAMPION
IGAP: .030") RC12YC GROUND FORWARD: 5.8
SPEED(MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS@3600RPM SYSTEM:
BATTERY: AMP/HR: 35
MIN. CC/_ 280 CASE SIZE:UIR
BLADE BOLT 45-55 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase ofa new tracton It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructionswill enable you to assemble
and maintain yourtractor properly. Always observethe =SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, cadng for and usingyour tractor.
Follow the instructionsunder "Mainte- nance" and =Storage" sections of this
owner's manual.
_LWARNING: This tractor isequipped
with an internal combustionengine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local orstate laws (if any). Ifa spark arrester is used, it should be maintained in effective workingorder by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark an'ester for the muffler isavailable through your nearest Sears service center (See REPAIR PARTS section of this manual).
6
Steering Wheel
_2)Flanged
(5) Retainer Spdngs P'ms
(double loop)
Steering Sleeve
Steedng Sleeve
Extension
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Mower
SteedngWheellnse_
Assembly (1)Front Plate
(2) Retainer Spdngs(single loop)
f (4) AdjustingBar
@ @
/!'_L_ Spdngs
_(4) Retainer @
L_ 4) Wheels
4) Lockout I (_
3/8-16 (4) Clevis Pins
Gauge Wheels
(4) Shoulder Bolt
(4) Washers
3/8 x 3/4 x 14 Ga,
Video Cassette
Keys Slope Sheet
(1) Oil Drain Tube
8
Yournew tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR
ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16"wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
(1) 3/4" socketwith
ddve ratchet
(1) Tire pressure gauge
6. Secure steedng wheel to steedng
shaft with bex bolt, lock washer and large flat washer previously removed. Tighten securely.
7. Snap steedng wheel insert into center
of steedng wheel.
8. Remove protective matedals from tractor hood and gdll.
IMPORTANT: Check for and remove any staples in skid that may puncturetires
where tractor is to roll off skid.
When dghtor left hand is mentioned in this manual, it means, from your pointof
view, when you are in the operating position (seated behind the steedng
wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lineson all four corners of carton, and lay panels flat.
3. Remove mower and packing mated- als.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
I. Remove hex belt, lock washer and
large fiat washer from steedng shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steedng sleeve over the steedng shaft.
4. Align tabs and press steedng sleeve extension intobottom of steedng
wheel.
5. Position steedng wheel so crossbars are horizontal (left to dght) and slide onto steedng wheel adapter.
Steedng
__ WheelInsert_Hex Bolt
LockWasher
Steering _ LargeFlat
Wheel__ Washer
_,..-._=_J Steering
Steering_ AWdahep_/r Sleeve ___ , Tabs Extension
SteeringShaft ,,T-"--".-=_-_.,
S,eer,ng ,. :, :,,
' " ' '"
HOWTO SET UPYOURTRACTOR CHECK BATTERY
1. Lift hood to raised position. NOTE: If thisbattery is putinto service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
sectionof this manual for charging
instructions).
-=t_i_o-.y-O,,
Y "" Label
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer seeudng seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pen so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and fl;
washer loosely. Do not tighten.
6. Lower seat into operating positioi
sit in seat.
7. Slide seat untila comfortable po_= is reached which allows you to pr clutch/brake pedal all the way do
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustme! knob securely.
Seat
Bolt
Flat W%_
NOTE: You may now reli or drive yoL tractor off the skid. Follow the appro_
instructionbelow to remove the tract from the skid.
10
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press llftlever plungerand raise attachment llftlever to its highest
posiUon.
2. Release perking brake by depressing brake pedal,
3. Place freewheel control in freewheel- ing position to disengage transmis-
sion (See "TO TRANSPORT" in the OperaUon secUonof this manual).
4. Roll tractorforward off skid.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls) _WARNING: Before starting,read,
understand and follow all insfi'uctionsin
the Operation secUonof this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position.
4. Sit on seat in operating position, depress brake pedal and set the parking brake.
5. Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has started, move throttle controlto idle
position.
7. Release parking brake.
8, Slowly move the motion controllever
forward and slewly drive tractor off
skid.
9, Apply brake tostop tractor and set
parking brake.
10.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
ASSEMBLE GAUGE WHEELSTO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper positionwhen
operating mower. Be sure they are propedy adjusted to ensure optimum
mower performance.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten
securely.
2. For ease of mower to tractor assem-
bly, raise gauge wheels to highest positionand retain with clevispins
and spring retainers.
NOTE: Adjust gauge wheels before
operating mower. See "TO ADJUST
GAUGE WHEELS" in the Operation section of this manual,
Retainer
ge___ 3/8-16Center
Locknut
INSTALL MOWER AND DRIVE BELT
Besuretractorison level sudaceand mower
suspensionarmsam raised withattachment liftccebol.Engage perking I:x'ake.
1. Cut and remove ties securinganti-
sway bar and bolts. Swing anti-sway
barto left side of mower deck.
2. Slide mower under tractor with
deflectorshield to dght side of tractor.
IMPORTANT: Check belt for proper routingin all mower pulleygrooves.
3. Turn height adjustment knob counter- clockwise untilit stops.
4. Lower mower linkage with attachment liftcontrol.
5. Be sure belt tension rod is in disen- gaged position.
6. install belt into electric clutch pulley groove.
11
7. Place the suspensionarms on
outward pointing deck pins. Retain with double loop retainer spdng with
loops up as shown.
8. Installfront plate assembly to tractor
suspensionbrackets and retain with single loop retainer spdngs as shown.
9. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insertflanged pins. Secure pins with double loop retainer spdngs between the plate assembly and mower
brackets.
NOTE: Toassist in locatinghole in
flanged pin, the hole in pin is inflne with
notchon head of pin. IMPORTANT: Check belt for proper routingin all mower pulley grooves.
10.Engage belt tension rod by pushing rod into locking bracket. If necessary, move mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper
mutingin all mower pulley grooves.
10.Engage bolt tension rod by pushing rod into lockingbracket.
_oaCAUTION: Belt tension rod isspring
ded. Have a tight gdp on rod and
engage slowly.
11. Connect anti-sway bar to chassis bracket under leftfootrest and retain
with double loop retainer spdng.
12.Turn height adjustment knob clock- wise to remove slack from mower
suspension.
13. Raise deck to highest position.
14.Adjust gauge wheels before operating
mower as shown in the Operation section of this manual.
CHECK 'RRE PRESSURE The tireson your tractor were ovednflated
at the factory for shippingpurposes. Correct tire pressure isimportantfor best
cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS" section of this manual.
CHECK MOWER LEVELNESS For best cutting results, mower shouldbe
pmpedy leveled. See %O LEVEL MOWER HOUSING" inthe Service and
Adjustmentssection of this manual. CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shownfor replacing motion, mower ddve, and
mower blade drive beltsin the Service and Ad)ustmentssection of this manual.
Verify that the belts are muted correctly.
Belt Tension Rod Lock Bracket
Disengaged Position
Chassis
Double Loop Retainer
Spring
USE PLIERS FOR
RETAINER SPRINGS
Anti-Sway
Bar
Suspension Arms
Double Loop Retainer Spring
dOutward pointing
eck pins)
Electric Clutch Pulley\ Front
rackets Plate
Front Assembly Mower \
Bracket\
Suspention Front
,,Loop Retainer
Deflector Sheild"
12
Single
Loop Retainer
Springs
V'CHECKUST
Before you operateand enjoy your new tractor,we wish to assure that you receive the best performance and satisfaction fromthis Quality Product. Please review the following checklist: ,/'All assembly instructionshave been
completed.
`/No remaining loose parts in carton. `/Battery is propedy prepared and
charged. (Minimum 1 hourat 6 amps).
`/Seat is adjusted comfortablyand
tightened securely.
.,/All tires are prepedy inflated. (For
shipping purposes, the tires were ovednflatedat the factory).
`/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
,/Check widng. See that all connections
are still secure and wires are propedy clamped.
,/Before ddving tractor, be sure free-
wheel control is in ddve position.
While learning how to use yourtractor, pay extra attention to the following
important items: ,/ Engine oil is at proper level.
`/Fuel tank is filledwith fresh, clean,
regular unleaded gasoline.
`/Become familiar with all controls - their
locationand function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
,/It is imp_lant topurge the transmission
before operating your tractor for the first time. Follow proper startingand transmission purging instructions(See
"TO START ENGINE" and =PURGE TRANSMISSION" in the Operation section of this manual).
13
These symbols may appear on your tractor or in literaturesupplied with the product. Learn and understand their meaning.
BA'rrERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF elL PRESSURE LIGHTS ON OVER TEMP "_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LIGHT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
[SEE SAFETY RULES SECTION)
!
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModelsonly)
14
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiadze yourself with the locationsof vadous controls and adjustments. Save this manual for future reference.
Hourmeter Ignition Light
Choke Control Attachment
Switch Switch
Clutch
Throttle Lift
Plunger
Motion Drive Belt Tension Handle
Attachment
Lift Lever
Parking Brake Lever
Height Motion Control
Adjustment Lever
Knob
Free
Whee_ Control
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or
other attachments mounted to your tractor.
LIGHT SWITCH -Turns the headlights on and off.
THROTTLE CONTROL- Used tocontrol engine speed. BRAKE PEDAL - Used for braking the
tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cuttingheight.
IGNITION SWITCH - Used forstarting
and stopping the engine. ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
LIFT LEVER PLUNGER - Used to release attachment liftlever when changing its
position. HOURMETER - Indicates hours of
operation. AMMETER - Indicates charging (+) or
discharging (-) of battery. PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
MOTION CONTROL LEVER- Selectsthe
speed and directionof tractor.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowlytowing the tractor with the engine off.
MOTION DRIVE BELTTENSlON
HANDLE-Used when changing motion
drive belt and, if necessary, starting
engine under extremely cold conditions.
attachments mounted to your tractor.
15
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Alwayswear safety
glasses or eye shields while operating your tractor or performingany adjustments or repairs. We recommend a wide visionsafety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in =EN-
GAGED" position and release pressure from brake pedal. Pedal should remain in "BRAKE" position.
Make sure parking brake will held tractor secure.
Push-Into AttachmentClutch
Choke "Disennane"SwitchPullOutto
C,on;oL_a_ "Engage"
_ s Adjustment
BrakePedal "Engaged'Position
ControlLever
/ _'_Knob _ParkingBrake
w
=Ddve"Position =Disengaged"Position STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutchswitch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress brake pedal into full "BRAKE" position.
IMPORTANT: The motion control lever returnsto neutral (N) positionwhen the
brake pedal is fully depressed. ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to =OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditionswhen tractor is standing idlewith the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when stoppingtractor on grass areas.
_!I=CAUTION: Always stop tractor completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttlereduces the battery charging rate.
Fullthrottle offers the best mower
performance.
TO USE CHOKE CONTROL Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD _,CAUTION: Do not attemptto operate
motion control lever when the parking brake isset or when the brake pedal is depressed. Doing so may resultin
misadjustmenttothe ddve controlsystem.
The direction and speed of movement is
controlledby the motion control lever.
1. Start tractor with motion controllever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion controllever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlledby tuming
the height adjustment knob in desired direction.
Turn knob clockwise (_) to raise
cutting height.
Turn knob counterclockwise(IF_) to
lower cutting height.
16
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea- suredfrom the ground tothe blade tip
with the engine not running.
These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn shouldbe cut to approximately 2-1/2 inches during the
cool season and to over 3 inches dudng hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cuttingperformance, grass over 6 inches in height should be
mowed twice. Make the first cut relativelyhigh; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightlyoff the ground when mower isat the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping in most terrain conditions.
NOTE: Be sure tractor ison afiat level
surface.
1. Lower mower and adjust mower to
desired cutting height.
2. Remove retainer spdng and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightlyto align holes in
bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightlyoff the ground.
4. Replace retainer springinto clevis
pin.
5. Be sure ell gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck.
Spdng
Clevis Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat withthe engine ronning and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAU'rlON: Do not operate the mower withouteither the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch Pull Out to
"Engage"
AttachemntLift
LeverHighPosition
/
_;_,"_ Posi_on
Deflector Shield
TO OPERATE ON HILLS
_CAUTION: Do notdrive up ordown
hillswith slopes greater than 15 and do not ddve across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stoppingor changing speed on
hills.
If stoppingis absolutely necessary. push brake pedal quickly to brake
position and engage parking brake.
IMPORTANT: The motioncontrol lever returnsto neutral (N) positionwhen the
brake pedal is depressed.
To restart movement, slowly release
parking brake and brake pedal.
Slowly move motion controllever to
slowest setting.
Make all turns slowly.
17
TO TRANSPORT When pushingor towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at
the rear drewhar of tractor.
1. Raise attachment lifl to highest
position with attachment lift control.
2. Pullfreewheel control out and into the
slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protecthood from damage when transporting your tractor on a truck or a trailer, be sure hoed isclosed and secured to tractor. Use an appropriate
means of tying hoed to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Towonly the attachments that are recommended by and comply with
specificationsof the manufacturer of your tractor.Use common sense when towing.
Tooheavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weightoil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do notthread the cap onto the tube. Remove and read
oil level. If necessary, add oil until "FULL"mark on dipstick is reached.
Do notoverfill.
For cold weather operationyou should change oilfor easier starting(Sea "OIL
VISCOSITY CHART" inthe Mainte-
nance section of this manual).
To change eng4eaoil, seethe Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oilwith gasoline. Purchase fuel in
quantities that can be used within30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
I,WARNING: Experience indicatesthat
alcohol blended fuels (called gasehel or
using ethanol or methanol)can attract moisturewhich leads to separation and
formation of acids dudng storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system shouldbe emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run untilthe fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner productsin the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottomofgas tank filler neck. Do not overfill. Wipe off any
spilledoil or fuel Do not store, spillor use gasoline near an open flame.
TO START ENGINE Whenstaring theengineforIheflint time or if
theencjeahas runoutof fuel,itwil takeextra orankin_time tomovefuelfromthetank to
the eng=ne.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to =DISEN-
GAGED" position.
4. Move throttle controlto fast position
5. Pullchoke controlout for a cold
engine startattempt. For a warm engine start attempt the choke control
may not be needed.
18
NOTE: Beforestartilg, readthe warmand coldstaring proceduresbolow.
6. Insert key into ignition and turn key clockwise to "START" position and
release key as soonas engine starts. Do notrun starter continuouslyfor more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine stilldoes not start, pull the
choke control outand retry.
WARMWEATHER STARTING (50°F and above)
7. When engine starts, slowly push choke controlin until the engine begins to run smoothly. If the engine startsto run roughly,pull the choke controlout slightlyfor a few seconds and then continueto push the control in slowly.
The attachmentsandgrounddrivecan
nowbe used.Ifthe enginedoes notaccept theload,restarttbeengice andallowitfo
warmup forone minuteusingthe choke as describedabove.
COLD WEATHER STARTING(50° F and below)
7. When engine starts, slowly push
choke controlin until the engine begins to run smoothly. Continue to push the choke controlin smallsteps allowing the engine to accept small changes in speed and load, untilthe choke controlis fully in. If the engine starts to run roughly, pull the choke control out slightlyfor a few seconds and then continueto push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if
engine will not start you may need to disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive belt tension handle to relieve belt
tension.
3. Start engine and allow it to warm up forthree (3) minutes.
4. Shut-off engine and engage parking
brake.
5. Engage drive belt tension handle and replace the retainer spdng.
AUTOMATICTRANSMISSIONWARM UP Before drivingthe unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor ison level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the brake slowly return to
operating position.
3. Allow one minute for transmission to warm up. This can be done duringthe
engine warm up period.
The attachments can be used during
the engine warm-up pedod after the
transmissionhas been warmed up and may require the choke controlbe
pulled out slightly.
NOTE: If at a high altitude(above 3000 feet) or in cold temperatures (below 32 F)
the carburetorfuel mixturemay need to be adjusted for best engine performance.
See =TOADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGETRANSMISSION
_bCAUTION: Neverengage or disen- gage treewheel laver while the engine is running.
To ensure proper operationand perfor- manco, it isrecommended thatthe
transmission be purged before operating tractorfor the first time.This procedurewill
remove any trappedair insidethe trans- mission which may have developed during
shipping of yourtractor. IMPORTANT: Shouldyour transmission
require removal for service or replacement, it should be purged after reinstallation before operatingthe tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling position(See =TOTRANSPORT" in this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position.
Disengage parking brake.
4. Move motion control lever to full
forward position and holdfor five (5) seconds. Move lever to full reverse
positionand hold forfive (5) seconds. Repeat this procedure three (3) times.
NOTE: Dudng this procedurethem willbe no movementofddve wheals. The airis
being removed from hydraulicdrive system.
19
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position
(See =TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.
8. Slowly move motion control lever
forward, after the tractormoves approximately five (5) feet, slowly
move motion control lever to reverse position. After the tractor moves
approximately five (5) feet return the motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
MOWlNGTIPS
Tire chains cannot be used when the mower housingis attached to tractor.
Mower should be propody leveled for best mowing performance. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
usedfor trimming.
Ddve so that clippings are discharged
onto the area that has bean cut. Have the cut area to the dghtofthe tractor.
Thiswill result in a more even distdbu- tion of clippings and more uniform cutting.
When mowing large areas, start by turningto the rightso that clippingswill
discharge away from shrubs,fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass isextremely tall, it shouldbe
mowed twice to reduce load and possiblefire hazard from dded clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performanceof the attachment being used.
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