Craftsman 917275221 Owner’s Manual

Owner's Manual
ICRAFTSMAN°J
25.0 HP
ELECTRIC START 48" MOWER AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 9
Operation ............................................ 14
Maintenance Schedule ...................... 21
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment Ls
maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product isin the United States. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electdcal and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.
Maintenance ....................................... 21
Service and Adjustments .................... 25
Storage ............................................... 33
Troubleshooting ................................. 34
Repair Parts ........................................ 38
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship end our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-80O-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructionscould result in
serious injury or death. I. GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions,to operate
the machine.
Clear the area of objects such as rocks,toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
directionand do not point it at anyone. Do notoperate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always tum off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower- related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to
protectthemselves and others from
serious injury.
II. SLOPE OPERATION Slopes are a majorfactor related to loss-of-
control and tipover accidents, which can result in severe injury or death. All slopes
require extra caution. Ifyou cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain coutd overtum the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability ofthe machine.
Keep all movement on the slopes s/ow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
Do notmow near drop-offs,ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Donotmowonwetgress. Reduced traction could cause sliding.
Do not try to stabilize the machine by puttingyour foot on the ground.
Do notuse grass catcher on steep slopes.
3
Ill. CHILDREN Tragicaccidents can occur if the operator
is notalert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you lastsaw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
-Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stoppingon a slope. If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_Look for this symbol to point out important safety precautions. It means
CAUTIONf!! BECOMEALERTt!! YOUR SAFETY IS iNVOLVED.
_ CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
A
Mi, CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturerof your tractor. Use commonsense when towing. Operate onlyat the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of yourtractor.
_IWARNING: Engine exhaust, some of its constituents,and certain vehicle components contain or emit chemicals
known to the State of California to cause
cancer and birthdefects or other repro- ductive harm.
_WARNING: Battery posts,terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birthdefects or other reproductiveharm.
Wash hands after handling.
5
_RODUCT SPECIFICATIONS
GASOLINE 3,5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
_Pt-SF-SJ): (ABOVE 32°F)
OILCAPACITY: W/FILTER: 4.5PINTS
._PARK PLUG: CHAMPION
GAP: .030 ) RC12YC GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1
T_RE FRONT: 14 PSi
PRESSURE: REAR: 10 PSi CHARGING 15AMPS@ 3600RPM
SYSTEM: BATTERY: AMP/HR: 35
BLADE BOLT 27-35 FT. LBS TORQUE:
CONGRATULATIONS on your purchase of a new tractor, it has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other quali_ed service center.
SAE 5W-30 (BELOW 32°F)
W/O FILTER:4.0PINTS
MIN. CCA: 280 CASE SIZE:U1R
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
stere for details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_IjWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark srrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through yournearest Seers service
center (See REPAIR PARTS section of
this manual).
6
Steering Wheel
,/
I i'
\
I
Steering Sleeve
Steering Sleeve
_.2)Flanged
(5) Retainer Springs
(double loop)
(2) Retainer Spdngs (single loop)
.,ns
_ J•
Steering Wheel Insert
ii
Extension
Seat
(1)Washer 17132x 1-3/16x 12 Gauge
_1(1) Knob
Mower
(1)Front Plate Assembly
Gauge Wheels
C4)Adjusting Bar _' J
_ (4) Retainer
,/_,_" Springs
_( _ (double loop)
L_'_\_(4 )Locknut
/ 3/8-16
(4) Clevis Pins
7
LJ
Wheels
(4) Shoulder Bolt
(4) Washers
3/8 x 3/4 x 14 Ga.
Video Cassette
Keys
(2) Keys
(1) Oil Drain Tube
Slope Sheet
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware youassemble must betightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
6. Secure steering wheel to steering shaft with hex bolt, lock washer and
large flat washer previously removed. Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
When right or left hand is mentioned in this manual, it means, from your pointof
view, when you are in the operating position (seated behind the steering wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lineson all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large fiat washer from steering shaft.
2. Positionfront wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension intobottom of steering
wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
Steering Wheel Insert
Hex Bolt
Lock Washer
Steering Wheel
_ Large Flat
_;: :::: - Washer
Steering
Wheel
Steedng _ Adapter
Sleeve Tabs
Extensio__
SteeringShaft
Steering ' '" Sleeve , / ,,,
9
HOWTO SET UPYOURTRACTOR CHECK BATTERY
1. Lifthood to raised position, NOTE: If this battery is putinto service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10 amps, (See "BATTERY" in Maintenance section of this manual for charging
instructions).
_-_?_-.'y.-..-',;
Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob•
1. Remove adjustment knob and fiat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder belt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat towards rear of tractor,
5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten.
6. Lower seat into operating positionand sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tightenadjustment knob securely.
Seat
Bolt
Flat Washe__
Adjustmen_t Kn
NOTE: You may now roll or drive your tractor off the skid.Follow the appropriate
instruction belowto remove the tractor from the skid.
10
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lilt lever plunger and raise
attachment lilt lever to its highest position.
2. Release parking brake by depressing brake pedal
3. Place freewheel control in freewheel-
ing position to disengage transmis- sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
TO DRIVETRACTOR OFF SKID (See Operation section for location and function of controls)
_WARNING: Beforestarting, read, understand and follow all instructionsin
the Operation section of this manual Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position,
4. Sit on seat inoperating position, depress brake pedal and set the
parking brake.
5. Press liltlever plungerand raise
attachment liltlever to its highest
position.
6. Start the engine. Alter engine has
started, move throttle controlto idle position.
7, Release parking brake.
8. Slowly move the motion control lever forward and slowly drive tractor off
skid.
9. Apply brake to stop tractor and set parking brake.
1O.Turnignition key to "OFF" position.
Continue with the instructions that follow.
ASSEMBLE GAUGEWHEELSTO
MOWER DECK The gauge wheels are designed to keep
the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. For ease of mower to tractor assem- bly, raise gauge wheels to highest
position and retain with clevis pins and spring retainers.
NOTE: Adjust gauge wheels before
operating mower. See "TO ADJUST
GAUGE WHEELS" in the Operation section of this manual.
Shoulder
Bolt\ Adjusting
Retainer
Whee,
3/8 Was_he'r @_ 3/8 16 Center
INSTALL MOWER AND DRIVE BELT Be suretractorison levelsurfaceand mower
suspension armsare raisedwith attachment liftcontrol.Engageparkingbrake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti*sway bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to rightside of tractor.
IMPORTANT: Check beltfor proper routing in all mower pulley grooves.
3. Turn height adjustment knob counter- clockwise until it stops.
4. Lower mower linkage with attachment lilt control
5. Be sure belt tension rod is in disen- gaged position.
6. Install belt into electric clutch pulley groove.
Locknut
11
7. Place the suspension arms on outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown.
8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
9. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate assembly and mower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. IMPORTANT: Check belt for proper routing in all mower pulley grooves.
10. Engage belt tension rod by pushing rod into locking bracket.
11.Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
12.Turn height adjustment knob clock- wise to remove slack from mower
suspension.
BeltTension Rod Lock Bracket Disengaged Position
Chassis
Gauge
13.Raise deck to highest position.
14.Adjust gauge wheels before operating mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE The tires on yourtractor were overinflated
at the factoryfor shipping purposes.
Correcttire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK MOWER LEVELNESS For best cutting results, mower shouldbe
properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shown for replacing motion, mower drive, and
mower blade drive belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
Electdc Clutch
Pulley\ Front
\ Suspention Front
Front \Brackets PlateAssembly Mower
Bracket\
.Loop Retainer
Double Loop Retainer
Spdng
USE PLIERS FOR
RT_NERSPRINGS//_Up
Anti-Sway Bar
Suspension Arms Double Loop
Retainer Spring (Outward pointing
deck pins)
12
T Single
Flanged Retainer
Loop Springs
\
Deflector Sheild
,/'CHECKLIST
Before you operate and enjoy your new tractor,we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructionshave been
completed. ,/'No remaining loose parts in carton. ,/'Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/'Seat is adjusted comfortably and
tightened securely. ,/'All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory). ./Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/'Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. ,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before drivingtractor, be sure free-
wheel control is in drive position. While learning how to use your tractor,
pay extra attention to the following important items:
,/" Engine oil is at proper level. ,/Fuel tank isfilled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
,/It is important to purge the transmission
before operating yourtractor for the first
time. Follow proper starting and
transmission purging instructions(See
=TOSTART ENGINE" and "PURGE
TRANSMISSION" Lnthe Operation
section of this manual).
13
These symbols may appear onyour tractor or in literature suppliedwith the product.
Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
EHO,HEOHEHG,NEOF_O,LPRESSOREL,G.TSO.O%_MP 1
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
r_'l R N H L
ATrACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
_(_ ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
LOCKED
®3I
PARKING BRAKE
(SEE SAFETY RULES SECTION)
,IF
OANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Modelsonly)
14
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Motion Odve Belt Tension
Handle
Hourmeter Ignition Light
Choke Attachment Control Clutch
Throttle
Switch Switch
Attachment
Lift Lever
Parking Brake Lever
Lift Plunger
Height Lever
Adjustment
Knob
Free Wheel
Control
Motion Control
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
BRAKE PEDAL - Used for braking the tractor and starling the engine.
CHOKE CONTROL - Used when starting a ooldengine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height. IGNITION SWITCH - Used for starting
and stopping the engine. ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
HOURMETER - Indicates hours of
operation.
AMMETER - Indicates charging (+) or
discharging _-) of battery. PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing
the tractor with the engine off.
MOTION DRIVE BELTTENSION HANDLE-Used when changing motion
drive belt and, if necessary, starting engine under extremely cold conditions.
attachments mounted to your tractor.
15
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without firstsetting the parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE"
position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release pressure from brake pedal. Pedal
shou]dremain in "BRAKE" position. Make sure parking brake will held
tractor secure.
Choke _ SwitchPullOutto
Brake
Psdal
"Drive" Position =Disengaged" Position
Push-thto Attachment Clutch
Control Lever
Parking Brake
Pedal =Engaged" Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutchswitch to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress brake pedal into full "BRAKE" position.
IMPORTANT: The motion control lever returns to neutral (N) posit_onwhen the
brake pedal is fully depressed. ENGINE -
Move throttlecontrol to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignitionkey to "OFF" positionand remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any positionother than "OFF" will cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when stopping tractor on grass areas.
_CAUTION: Always stoptractor completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower
performance.
TO USE CHOKE CONTROL Use choke control whenever you are
starting a cold engine, Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK3NARD _CAUTION: Do not attempt to operate
motion control lever when the parking brake is set or when the brake pedal is depressed.
Doing so may result in misadjustment to the ddve control system.
The direction and speed of movement is controlled by the motion control lever,
1. Start tractor with motion control lever in
neutral (N) position,
2. Release parking brake,
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlledby turning
the height adjustment knob in desired
direction.
Turn knob clockwise (_) to raise
cutting height.
Turn knob counterclockwise (_) to lower cutting height.
16
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may
vary depending upon soil conditions,
height of grass end types of grass being
mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightlyoff the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
positionto help prevent scalping inmost
terrain conditions.
NOTE: Be sure tractor is on a fiat level
surface.
1. Lower mower and adjust mower to desired cutting height.
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck.
Spdng
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutchcontrol.
_LCAUTION: Do not operate the mower withouteither the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Switch Pull Out to
"Engage"
Attachemnt Lift Lever High Position
Position
Deflector
Shield
TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
IMPORTANT: The motion control lever returns to neutral (N) position when the
brake pedal is depressed.
To restart movement, slowly release parking brake and brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
17
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment liftto highest positionwith attachment liftcontrol.
2. Pull freewheel controlout and into the
slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two(2) MPH,
To reengage transmission, reverse above procedure,
NOTE: To protecthood from damage when transportingyour tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recommended by and comply with
specifications ofthe manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose tractionwith the ground and cause you to lose control of yourtractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weightoil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oilfill cap/ dipstick;wipe oil off. Reinsert the dipstick intothe tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level If necessary, add oil until
=FULL" mark on dipstick is reached.
Do notoverfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
LWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let itrun until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame. TO START ENGINE When startingthe engine for _e firsttime ot if
the engine has run out of fuel, it will take extra cranking Umeto movefuel from the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to "DISEN- GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
18
NOTE: Before staring, read the warm and
cold starting procadur_s below.
6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARMWEATHER STARTING (50° Fand above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground ddve can
now be used. If the engine does not accept the load, restart the engine and a]k)witto
warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50°F and
below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start you may need to
disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer spring from the drive belt tension handle to relieve belt
tension.
3. Start engine and allow it to warm up for three (3) minutes.
4. Shut-off engine and engage parking brake.
5. Engage drive belt tension handle and replace the retainer spring.
AUTOMATICTRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be
pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
_CAUTION: Never engage or disen- gage freewheel lever while the engine is
running.
To ensure properoperation and perfor-
mance, itis recommendedthat the
transmissionbe purged before operating tractorfor the first time. This procedurewill
removeany trapped air inside the trans- mission which may have developed during shippingof your tractor. IMPORTANT: Should your transmission require removal for serviceor replacement, it should be purged after reinstallation
beforeoperating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling
position(See "TO TRANSPORT" in
this section of manual).
3. Sittingin the tractor seat, start engine. After the engine is running, move
throttlecontrol to slow position. Disengage parking brake.
4. Move motioncontrol lever to full
forward positionand hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: Duringthis procedurethere will be no movementof drivewheels. The air is
being removed from hydraulicdrive system.
19
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed. Disengage parking brake.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWlNGTIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be propedy leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area tothe rightof the tractor.
This will result in e more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippingswill discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the
attachment being used.
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