Craftsman 917275033 Owner’s Manual

Owner's Manual

GARDEN TRACTOR

23.0 HP, 50" Mower

ElectricStart

6 Speed

Model No.

917.275033

This product has a low emission engine which operates

I_ differently from previously built engines. Before start the en-you

gine, read and understand this Owner's Manual,

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by puncture_ from outside objects, such as nails,

thoms, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the eqL,,_:,=ent according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commemial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by retuming your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death. 4UkLook for this symbol to point out

important safety precautions. It means CAUTION!i! BECOMEALERTt!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor. ,_ CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

_IWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Califomia to cause

cancer and birth defects or other repro- ductive harm.

WARNING: Battery posts, terminals

and related accessodes contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive harm. Wash hands after handling,

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artiticial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and bum. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

suit in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda- tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, tum slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not tty to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine oft if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be sedously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

stdke an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and detedoration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as recks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded and Type: Regular

Oil Type SAE 10W30

(above 32°F)

'API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.5 Pints

W/O Filter:. 4.0 Pints

Spark Plug: Champion RC12YC

CGap: .030")

Ground Speed Lo: Hi:

MPH): 0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging

System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you expedence any problem you

cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on this

product, Contactyour nearest Sears

storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and =Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with an intemal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Steering Wheel

Steering

Wheel Insert

(2) Flanged

ins

(1)Front Plate

Assembly

Steedng Sleeve

Extension

Steedng Sleeve

Seat

<:_ (1)Washer

17/32 x 1-3/16 x 12 Gsuge

_(1) Knob

Mower

(5) Retainer Springs

loop)

(2) Retainer Springs

i (single loop)

(2) Shoulder

Bolts

Video Cassette

F-7

"-'t

(2) Centerlock Nuts

(2) Wheels (2) Washers 3/8 x 314 x 14 Ga.

Slope Sheet

For Future Use

Keys

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2"wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

Steering _ Large Flat

Wheel_../_ Washer

Steering_ . Sleeve __:=::_-Tabs

Extension I

Steering Shaft ,- -,---_--_-;. -_.

_.-_ Wheel Insed

_---- Hex Bolt

•=_-------Lock Washer

"_-_AStceae;; 7 Whee,

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

3. Remove mower and packing materi- als.

4. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so they are pointing straight forward.

3. Slide the steedng sleeve over the steering shaft.

4. Align tabs and press steedng sleeve extension into bottom of steering

wheel.

5. Position steering wheel so cross bars are horizontal (left to dght) and slide

onto steedng wheel adapter.

6. Secure steedng wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

7. Snap steedng wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and gdll.

Steedng ,-=,. ",-- , , Sleeve _, , ,

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

• "/I/] I I _j I Iii

L,_,/J _"1 I I I

<"-_l 1/,._ / "* I _/

_ \l Ik_/# / I

.,,,,

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

." t.

÷%_..

Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer secudng seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Sh Bolts

Flat W_r_

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

_kWARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Adjustn ert_Knob

NOTE: You may now rollor ddve your

tractor off the skid. Follow the apprepriate

instruction below to remove the tractor

from the skid.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

1. Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with deflector shield to dght side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower linkage with attachment lift control.

5. Install belt into electric clutch pulley groove.

6. Place the suspension arms on inward pointing deck pins. Retain with

double loop retainer spdng with loops

up as shown.

7. Install front plate assembly to tractor suspension brackets and retain with

single loop retainer springs as shown.

8. Position front plate assembly between front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move mower side-to-side to give space

between plate and mower brackets. IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment

knob clockwise to remove slack from mower suspension.

11.Raise deck to highest position.

12.Assemble gauge wheels as shown

using long shoulder bolts, 3/8

washers, and 3/8-16 center Iocknuts. Tighten securely.

13.Adjust gauge wheels before operat- ing mower as shown in the Operation

section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS"

section of this manual.

Double Loop Retainer

Shoukbr Bolt Wheel

3/8 Washer

3/8-16 Double Center Loop

Locknut Retainer

Use Pliers For Retainer Springs

Spdng

Chassis Bracket

Bar

Suspension Mower

Arms Bracket

Idler

Double Loop Retainer Spring

(Inward pointing deck pins)

Front

Front Electric

Suspension Clutch

Brackets Pulley

Front Plate

Single Loop

Retainer

Springs

Deflector

Loop Down

CHECK MOWER LEVELNESS

For best cutting results, mower should be propedy leveled. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are muted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

•/All assembly instructions have been completed.

,/No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and tightened securely.

,/All tires are propedy inflated. (For

shipping purposes, the tires were ovednflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

•/ Check mower and drive belts. Be sure they are routed propedy around pulleys

and inside all belt keepers.

4' Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay extra attention to the following

important items: / Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

4" Become familiar with all controls, their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENGINEOFFO,LPRESSOREL.GRTSONOVI,_T_M.]

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

A'I-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith your tractorto familiarize yourselfwith the locationsof

variouscontrolsand adjustments. Save this manual for future reference.

Ignition Switch

Ammeter

Throttle Control

ControlCh°keAdjustmentKnobHeight ". 222222 --_"; _"_" "!

Light Switch Position

hment

h Switch

Lift Lever Plunger

Attachment

Lift Lever

Brake

Range Shift Lever

Gear Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor. LIGHT SWITCH POSITION: Tums the

headlights on and off.

THROTTLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or perform ng any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut oft the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and

release pressure from brake pedal. Pedal should remain in brake posi-

tion. Make sure parking brake will

hold tractor secure.

Push-In to

"Disengaged"

Choke Control,

Control

=Brake"

ClutCh/ "Engaged" Brake Pedal Position

"Ddve" Position Gear Shift Position Adjustment Knob Lever

Attachment Clutch Switch Pull Out To

"Engage"

Key

Brake

STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch switch to disengaged

position.

GROUND DRIVE -

• To stop ground ddve, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Tum ignition key to "STOP" position

and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than =STOP" will

cause the battery to discharged, and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility, always stop engine when

_LOcppingtractor on grass areas.

AUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

2. Move gearshift and range shift levers to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CU'I-I'ING HEIGHT

The cutting height is controlled by tuming the height adjustment knob in desired

direction.

• Turn knob clockwise _ to raise

cutting height.

•Tum knob counterclockwise (_ to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height.

2. Lower mower with lift control. Re- move rear retainer spring and clevis

pin which secure each gauge wheel.

3. Lower gauge wheels to ground.

Raise gauge wheels slightly to align

holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels

should be slightly off the ground.

4. Replace retainer spdngs into clevis pins.

Clevis Pin Retainer S

Gauge Wheel

Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

AttachmentLiftLever

"'0" ,ow

Enga_ [...'.!;"S._Position.

(._1_J _7..'..;'_ Deflector

Push In To _\\,_'%--_" _L_

"D,sengage" _--_--__

TO OPERATE ON HILLS ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle con-

trol lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move gearshift lever to 1stgear and range

shift lever to low (L) position. Be sure you

have allowed room for tractorto rollslightly

as you restart movement.

• To rastart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly. TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi- tion.

• Do not push ortowtractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.) ....

TOWING CARTS AND OTHER ATrACH-

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the

cap onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART' in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in temperatures below32°F(0oc), use fresh,

clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to

separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine problems, the fuel system

should be emptied before storage of 30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TOSTARTENGINE

When startingthe engine for the firsttime or if the engine has run outof fuel, it willtake extra crankin_time to move fuel from the tank to

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disen- gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and rum key clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly, if the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-up period and may

require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See =-IO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See ='1"O LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished.

MAINTENANCE SCHEDULE _._. _._/'_ _, f

Check Brake C_oeraitoft

Tire Pressure

Check Operator Presence and

T InterlockSystems

R Check for Loose Fasteners

A Sharpen/Replace Mower Blades

T LubricationChart

0 Check Battery Level

R Clean Battery and Termlnads

Check;Transaxle Cooitng Check V-Belts

Check Engine OII Level Change Engine OII (with ollfilter)

E Change Engine 011(without oll filter) N Claan/=Jr Filter

G Clean Air Screen

IN Inspect Muffler/Spark E ReplaCe OII Filter (Ifequipped)

Clean Engine COOlingFins Replace Spark Plug Replace Air Filter Paper Cartridge

I Replace Fuel Rlter

1 - Change more often when operating under a heavy Ioed or

In high ambient temperatures.

2 - Sen,tce mo_eoften when opefaitng In dfrty ordusty condit_cns.

Arrester

v0 v'

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air tilter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

'/ !v'

V' _.,

3 - Replace blades more otten when mowing In sandy so_. 4 - Not required it equipped _ maintemmce-free battJry.

5 - Tighten front axle pl'_t bolt to 35 R.-Ibs. maximum.

Do notoverHghten.

LUBRICATION CHART

_)Tie Rod BallJoints

_) Spindle -_) Spindle

Zerk Zerk

Bearing

Zerk

(_Steedng _(

Sector f Gear

Teeth

(_Checld Add Transaxle Fluid

(_ SAE 30 or 10w30 motoroil (_ General Purpose Grease

(_ Refer to Maintenance "ENGINE" Section

(_ Spray siliconelubriant(Move Bootsto

Lubdcate)

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

18sparingly.

_,Baadng Zerk

® Engine

Wheel

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working propedy. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Blade

Flat Lock

_--lex Bolt (Grade)'

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

Cente

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" Bolt de

Center Hole

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, pedodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery belts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to =leak"

power,

1. Remove terminal guard.

2, Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4, Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling. CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Rug

Filler

V-BELTS CheckV-beltsfor deteriorationand wear

after100 hoursof operationand replace if necessary.The beltsare notadjustable.

Replace beltsif they beginto slipfrom

wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating

temperature,

•_0 -20 -10 O 10 20 30

TEMPERATURERANGEANTICIPATEDBEFOR_NEXTOILCHANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one

year. Check the crankcase oil level before

starting the engine and after each eight (8) hours of operation. "lighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Oil Drain Valve

Cap

_osed and

DrainTubej

Locked Position

3. Unlock drain valve by pushing upward slightly and tuming counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

upward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

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