Craftsman 917275032 Owner’s Manual

Owner's Manual
ICRRFTSMRWI
23.0 HP ELECTRIC START
50" MOWER 6 SPEED
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
differently from previously built engines. Before you start the en-
This product has a low emission engine which operates I gine, read and understand this Owner's Manual.
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
I
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutt ng mach nes capable of amputating hands and feet and.
throwing objects. Failure to observe the following safety instruct ons could resutt in
serious injury or death. I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum. Do
not allow the mower deck to plow leaves or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can re-
suit in severe injury or death. All stopes require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda- tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do notmow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.
3
IlL CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other Be alert and turn machine off if children people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
A, Look for this symbol to point out
important safety precautions. It means
CAUTIONI!! BECOMEALERT!I! YOUR
SAFETY IS INVOLVED.
A, CAUTION: In order to prevent acci-
dental starting when setting up, trans- porting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
_lug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. 13res can lose traction with
the ground and cause you to lose control of your tractor. AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of CaUfomia to cause cancer
and birth defects or other reproductive harm.
AWARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
_,PI-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OILCAPAClTY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION (GAP: .030") RC12YC
GROUND SPEED LO: HI: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM SYSTEM:
BA'I-I-ERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under =Mainte-
nance" and =Storage" sections of this
owner's manual.
_IkWARNING: This tractor is equipped
with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of
this manual).
6
Steering Wheel
Steering
Wheel Insert
(2)Flanged Pins
(1)Front Plate Assembly
Steering Sleeve
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Mower
Steering Sleeve
Extension
(5) Retainer Springs
(2) etainer Springs
Isingle loop)
(2) Bolts (,/ /_] ))(2) Wheels \_
Video CasseHe
Gauge Wheels
(2) Centerlock Nuts
For Future Use
Keys
(2) Keys
(2) Washers 3/8 x 3/4 x 14 Ga.
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering
wheel)•
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
_ J_---_Steering
_.._F_ Wheel Insert
-'--- Hex Bolt
o_-- Lock Washer
Steering _ Large Flat
Wheel_teeri_:_/_ie .
_._ Adapter
Steering _ Sleeve __:=_Tebs
Extension I
Steering Shaft
Sleeve
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UPYOUR TRACTOR
CHECK BATrERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAI-IERY" in Maintenance
section of this manual for charging
instructions).
":.._:;_.:_;•'• o.- ::-.,
. Label
/: ...... .•
8
:
i i
f
" *'*-•..%,,
*
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat
Shoulder Bolt
Flat Washe_. _
Adjustment-_-_- _ _ )_)
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)
1, Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) ,AWARNING: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
9
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to right side of tractor.
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
3. If equipped, turn height adjustment
knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Install belt into electric clutch pulley
groove.
6, Place the suspension arms on
outward pointing deck pins. Retain with double loop retainer spring with
loops up as shown.
7. Install front plate assembly to tractor suspension brackets and retain with
single loop retainer springs as shown.
8. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with
double loop retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with
notch on head of pin. If necessary, move mower side-to-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left footrest and retain with double loop retainer spring.
10.If equipped, turn height adjustment
knob clockwise to remove slack from mower suspension.
11. Raise deck to highest position.
12.Assemble gauge wheels as shown using long shoulder bolts, 3/8
washers, and 3/8-16 center Iocknuts.
Tighten securely.
13.Adjust gauge wheels before operat- ing mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overin- flared at the factory for shipping pur-
poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
St_oulder Bolt
3/8
Washer
3/8-16 Double Center Loop
Locknut Retainer
Use Pliers For Retainer Springs
Chassis
Double Loop Suspension Mower Retainer Arms Bracket
g' Idler
Gau
Wheel
Loop Up
Bracket Front
Spring
Bar
Double Loop Retainer Spring
(Outward pointing
deck pins)
Front Electric Suspension Clutch
Brackets Pulley
Front Plate
.o;
Single
Loop Retainer
Springs
Deflector
10
CHECK MOWERLEVELNESS
Forbestcuttingresults,mowershouldbe
properlyleveled.See=TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion, mower drive, and
mower blade drive belts in the Service and Adjustments section of thismanual.
Verify that the belts are routedcorrectly. CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
4 CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction
from this quality product.
Please review the following checklist:
3 All assembly instructions have been
completed. 3 No remaining loose parts in carton. 3 Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). 3 Seat is adjusted comfortably and
tightened securely.
3 All tires are properly inflated, (For
shipping purposes, the tires were overinflated at the factory).
3 Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
3 Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
3 Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following
important items:
3 Engine oil is at proper level. 3 Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
3 Become familiar with all controls - their
location and function. Operate them before you start the engine.
3 Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.
I- ;I
BAI-rERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON
r 'l R N H
ATTACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
J
UNLOCKED MOWER LIFT
LOCKED
L
LOW PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(Automatic Models only)
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locationsof
various controls and adjustments. Save this manual for future reference.
Ignition ht Switch Switch Position
Ammeter
Throttle Control Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Lift Lever
Chok_ Control Parking Brake
Height Range Shift Lever Adjustment
Knob
Gear Shift Lever \
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. CHOKE CONTROL: Used when starting
a cold engine. HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
\
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
13
Theoperationof anytractorcan resultinforeignobjectsthrownintothe
_ yes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
Push-In to Choke "Diser Control
Position
Brake Ped2 sengag Position
"Drive" Height Position Gear Shift
Position Lever
STOPPING MOWER BLADES -
To stop mower blades, move attach-
ment clutch switch to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Adjustment Knob
Attachment Clutch
Switch Pull Out To
Key
Brake
"Engaged"
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
_Ocpping tractor on grass areas.
AUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc. TO USE THRO'rrLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK- WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning the height adjustment knob in desired
direction.
Turn knob clockwise (F_) to raise
cutting height.
Turn knob counterclockwise (_)to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Re- move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels
should be slightly off the ground.
4. Replace retainer springs into clevis pins.
Clevis Pin
Retainer I
Spring
Gauge _-_
Wheel Bracket
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
ACAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment Lift Lever
Attachment Clutch Hiah Position Switch Pull Out To__ _ . / Low
"Enga_ [ iSS"/Position
TO OPERATE ON HILLS _I,CAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle con- trol lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly
as you restart movement.
To restart movement, slowly release park- ing brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) posi-
tion.
Do not push ortowtractor at more than five
(5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
15
TOWING CARTS AND OTHER ATtACH-
MENTS Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level, if necessary, add oil until
=FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to
the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control
in, wait a few minutes and try again. If engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push
choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly.
16
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the temperature.
The attachments can be used during
the engine warm-up period and may require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "1O ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
Use the runner on the right side of the
mower as a guide. The blade cuts approximately an inch outside the
runner.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
J
J
17
FILL IN DATES
ABouCOMPL EREGULAR SERVICE DATES
Check Brake Operation V' V _ Check Tire Pressure I_
Check Operator Presence and
T interlock Systems If
R Check for Loose Fasteners II_ _t¢1_7
A Sharpen/Replace Mower Blades /_j4
J C Lubdcation Chad ll_
0 Check Battery Level
R Clean Battery and Terminals V'
Check Transaxle Cooling Adjust Blade Belt(s) Tension _s
Adjust Motion Ddve Beti(s) Tension Ks
Check Engine Oil Level I_ V' Change Engine Oil J_t.2#
E Clean Air FUter I_:
N Clean Air Screen
Inspect Muffler/Spark Arrester II t
NF Replace Oil FiBer (If equipped) _.2
Clean Engine Cooling Fins Ik_=
Replace Spark Plug _1_1,2 If
Replace Air Filter Paper Cartridge
i Replace Fuel FiRer I_
1 - Change n_ore often when op_raling under a heavy Ioad or in high ambient ternperaturell. 5 * if equipped wilh adjust able ayslem. 2 - Service more ol_en when operating in dirty or du61y conditions, 6 o NOl _<:luir ocl if equlpped wi(h msintermnce*free battery
3 - _f ecluipped with od filter, change oil evePj 50 P_ur$ 7 * Tighten front axle pivot bo_t to 35 ft,_bs, maximum¸ 4 - Replace blades moro oflen when mowing i_ _a r:dy 00_I, DO nol overtighten,
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new
spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@Tie Rod BallJoints
Spindle -_) Spindle
Zerk Zerk
(_Front Wheel
Bearing
Zerk
Bearing Zerk
Gear
Teeth
_)Check/ Add
Transaxle
Fluid
(I) SAE 30 or 10w30 motor oil
(_ General Purpose Grease _) Refer to Maintenance "ENGINE" Section
® Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
18sparingly"
@ Engine
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