Craftsman 917275030 Owner’s Manual

Owner's Manual
II:RAFTSMnN°I
23.0 HP
ELECTRIC START
50" MOWER 6 SPEED
GARDEN TRACTOR
Model No,
e Safety
Assembly s Operation
Maintenance
Repair Parts
This product has a low emission engine which operates differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual.
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment,
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sear• Craftsman Help Line
5 am - 5 pro,Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubdcated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine,
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 18
Service and Adjustments ....................22
Storage ...............................................29
Troubleshooting .................................30
Repair Parts........................................34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights which may vary from stateto state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
MPORTANT This cutt ng mach ne is capable of amputating hands and feet and
throwing objects. Failure to observe the fo low ng safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers,
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
DO not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate the riding mower safe_ enough to
protect themselves and others from
II. SLOPE OPERATION
Slopes are a major factor related to Ioss- ot-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. Ifyou
cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down s)opes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a _ow gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, end then, turn slowly and gradu- ally downhill, if possible.
Oo not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Oo not use grass catcher on steep slopes.
serious injury.
IlLCHILDREN Tragicaccidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity, Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation,
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow encjine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there ts an
open flame, such as e water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components ere subiect
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary,
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across,
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
_,Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
_,CAUTION: In order to prevent acci- dental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_,CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_I,CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a stope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor. AWARNING: Engine exhaust, some of its constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals and
related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLON_5
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE 10W30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 320F)
OILCAPAClTY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
',GAP: .030") RC12YC GROUND SPEED LO: HI:
rvlPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM
SYSTEM: BATTERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instruc,tic,nt- ..',ill enable you to assemble ,_i_df,,_ihi,_, y_,ur tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT A RepairAgreementisavailable on this
product. ContactyournearestSears storefor details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and "Storage" sections of this
owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless th,
engines exhaust system is equipped witl a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service
center (See REPA{R PARTS section of this manual).
6
Steering
Wheel Insert
Steering Wheel
Seat
Steenng Sleeve
Steenng Sleeve
E_ension
(_) 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Gauge Wheels
(2_s_o_=_,_= Whee,s
(2) Centerlock Nuts
Video Cassette
For Future Use
Keys
(1) Washer
(3) Retainer Springs (double loop)
(2) Washers 3/8 x 3/4 x 14 Ga.
Slope Sheet
F-7
4=
(2)Keys
7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette befor, you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier, Standard wrench sizes you need are listed below,
(1) 9/16" wrench (1) Pliers (1) 1/2"wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge When rightor left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
TO REMOVETRACTOR FROM
Steering __ Laaa_ahFlat Wheel i_ ' \ Was e
Steedng
Sleeve _Tabs Extension I
Steering Shaft
_.,__ Wheel Insert
/_Steering
__eedng Wheel
Hex Bolt
Lock Washer
_J Adapter
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from topto bottom, along lines on all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, _ock washer and large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
Sleeve
\ \
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put intoservice after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
Label
J
8
IN'STALL SEAT
Adjust seat before tightening adjustment knob.
t. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat Pan-.
Flat Washe_. _
Seat
ShoulderBolt
.'Jo' tme°t"V"
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)
1. Pressliftleverplungerand raise
attachmentlift levertoitshighest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. RoI|tractorforward oft skid.
TO DRIVETRACTOR OFF SKID (See Operation section for location and
function of controls) _I;_WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set p.arking
brake and place gearshift lever in neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
9
iNSTALL MOWER AND DRIVE BELT
Be sure tractor is on level m_rfae_ -_nd
mo_w_r suspension arnl_, ara (a_ w_t_l
attachment lift control. Engage parking brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with
deflector sheild to right side of tractor.
IMPORTANT: Check belt for proper
routing in aU mower pultey grooves.
Install belt into electric clutch pulley
groove.
3. install one front link in top hole of the L.H. front mower bracket and L.H. front
suspension bracket. Retain with two single loop retainer springs as shown.
4. Install second front link in R.H. front
suspension bracket only and retain
with single loop retainer spring as shown.
5. Slide right side of mower back and
install link tn top hole of R.H. front mower bracket. Retain with single
loop retainer spdng as shown.
6. Tum height adjustment knob counter- clockwise until it stops.
7. Lower mower linkage with attachment lift control.
8. Place the suspension arms on inward pointing deck pins. If necessary, rock
and raise front of mower to align deck pins with the holes in suspension
arms. Retain with double loop retainer springs with loops down as
shown.
9. Connect aqti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
10.Turn height adjustment knob clock- wise to remove slack from mower
:, i i "_E_iOrl'
11. Raise deck to highest position.
12.Assemble gauge wheels as shown using long shoulder botts, 3/8 washers, and 3/8-16 center Iocknuts.
Tighten securely.
13.Adjust gauge wheels before operat- ing mower as shown in the Operation
section of this manual.
CHECKTIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should bs
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for
replacing motion, mower ddve, and mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the betts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual
Chassis Spdng(Outwardpointing Links ,,_._E!e?tric .. _usp_ns,on
Bracket_ deck pins)_. ! "t,_' Clutch..,PulleyD_._.....
LH Gauge _ - \\ Suspension \ I ._ //,_
'" DoubleLoop_'--k_ \\ Arms iX ,_J_ / '_'_J
Wheel B_....._iner.._ng \'___ __[,/
Shoulder _ "_,_ _ _' _ Sinole
Bo, _¢__ __gpRetainer
Gauge1....-----"_ 'k._\__ _ Springs
Wheel 3/8/ /r __,_'_:_ ,_
Double Loop Retainer Front -
I Center 7_'_-_ "_ _ _ _Front Mower
Front
I I Locknut Anf_Sway_,_ _ _" Bracket
I . _ or Sheild/ I; Idler
lO
V' CHECKLIST
Before you operate and enjoy your new _r_ctor, we wish to assure that you receive
the best performance and satisfaction from this quality product.
Please review the following checklist: J All assembly instructions have been
completed.
J No remaining loose parts in cation. J Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
J Seat is adjusted comfortably and
tightened securely.
,f All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,f Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
J Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following
important items: b" Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
A. =
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE
REVERSE FORWARD FAST SLOW
OIL PRESSURE LIGHTS ON OVER TEMP _1_
MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFt
LOCKED
LIGHT
_r_'=R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
!
PARKING BRAKE
DANGER, KEEPHANDSANDFEETAWAY
EREEWHEEL
(Automatic Mode_ only)
12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments, Save this manual forfuturereference.
Ignition Switch Position
Ammeter
Attachment
Throttle Control Switch
Clutch/Brake
Control
Adjustment Knob
/
Gear Shift Lever
Our tractorsconformtothe safetystandardsof the
AmericanNationalStandardsInstitute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THRO'I'FLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. CHOKE CONTROL: Used when starting
a cold engine. HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
Plunger
Attachment
Lift Lever
,Brake
\
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to yourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
13
L
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectac|es or standard safety glasses.
!
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
Push-In to Attachment Clutch
Choke SwitchPullOut To Controh
Key
Brake "Engaged"
Brake Peda Position "Drive" ' Shift
PosKton Lever
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
GROUND DRIVE -
To stop ground drive, depress clutch/
Move gearshift lever to neutral (N)
ENGINE -
Move throttle control to slow position. NOTE; Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and
Adjustment Knob
ment clutch switch to "DISENGAGED"
position.
brake pedal into full "BRAKE" position. position.
remove key. Always remove key when leaving tractor to prevent unauthorized
use,
Never use choke to stop engine. IMPORTANT: Leaving the ignition switcl"
in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas. _I_CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the batted/charging
rate.
Full throttle offers the best mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD The direction and speed of movement is
controlled by the gearshift _ever.
t. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to
start movement,
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired direction.
Turn knob clockwise (F,q)to raise
cutting height.
Turn knob counterclockwise (_,)to
14 lower cutting height.
Thecutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sdred from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches
during hotmonths. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches In height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with lift control. Re- move rear retainer spdng and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels lo ground.
Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar
and insert clevis pins. Gauge wheels
should be slightly off the ground.
4. Replace retainer springs into clevis
pins.
Retainer Clevis Pin/r Spring_-_-.-.-.-.-.-.-.-._0_ _
Gauge _ "E_,_"_////_T_."_
Wheel ii 6¢L ijZZIIf ;i
Gauge_/'_ '_ Wheel Brac'ket_.._
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and 1he attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control,
_CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place,
AttachmentClutch Hlah Position SwitchPullOut To_ / Low
"Engage"J ,_,_._ _ _' _-"Position
Push In/ TO _\ >:/" _% "Disengage" _ i '_--_. :: i,_
TO OPERATE ON HILLS
_I_CAUTION: Do not drive up or down hills with slopes greater than 150 and do
not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle con-
trol laver to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearahi_t lever to 1st gear and range shift lever to low (L) position. Be sure you
have allowed roomfor tractor torollslightly as you restart movement.
To restart movement, slowly release park-
ing brake and clutch/brake pedal,
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment liftcontrol.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi-
tion.
Do notpush ortowtrector at morethan five
(5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
Attachment Lift Lever
15
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already fiifed with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthraad and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read
oil level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should change oil for easier starting _See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manuel).
To change engine oil, see the Mainte-
nance section in this manuel.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
_,WARNING: Experience indicates that elcoho_ blended fuels (called gasoho_ or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions fo additional information. Never use engin(
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingtheengine for the firsttimeor if
the engine has run out of fuel,it willtake extra crankincj time to move fuel from the tank to
the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and cold starting prccedures below.
6. Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
Ifthe engine does not start alter
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly.
16
The attachments and ground ddve can now be used. If the engine does not
-accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50° F and below)
7. When engine starts, slowly push
choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE= If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual. MOWlNGTIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
Use the runner on the right side of the
mower as a guide. The blade cuts
approximately an inch outside the
runner.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged onto the area that has been cut. Have
the cut area to the right ofthe tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by
tuming to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass wilt plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at fun throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
[
!
17
"MAINTENANCE SCHEDULE _/_/_'_/:'_/_,/1_
AS YOU COMPLETE _,_¢'_ _'_ _q_" _',_ _._ _
Check Brake Operation _ i tl_ Check Tire PreP,sure I1_ i I_
i CheCk Operator Presence and
T InterlOCk Systems V' R Check for Loose Fasteners _ 1_7
cA Sharpen/Rep4ace MOWer Blades rl_'4
T Lubrication Chart _ I1_
O CheCk Battery Level
R Clean Battery and Terminals _
ChqJCk Trar_axle Cooling _je Adjust IBlacNJBelt(s) Tension _s
Adjust Motion Drive Belt(s) Tension _s
CheCk Errgine Oil Level I_ It_
Change Engine Oil 11_1,2,_ I_
E Clean Air Filter ll_z
Clean Air Screen 1_2
iG ' Inspect Muff er/Bp_ k At'ester I_ I
Replace OII Filter (If equipped) 1_12
N' Clean Engine Cooling Fins ! _=
i Replace Spark Plug i ll_ I1_
Replace Air Filter Paper Cartridge _1_=
! Replace Fuel Filter
Change more o_en when opera_ng under a hea W Ioa_ or _n hbgh ambient zer_peratu_ea S. _ _ubpped wl_ adjustable ey_em
2 - Se_e more o_en when o_'_llng m dbrt'/or dusty co_diZ_n_ 6 NOZ r*_ulr_d _ _ped W_ ma_na_.f_e ba_ee/,
3. Jr _uk_p_ w_h oil filter, chenge oil every 5O hour=¸ 7. T_ght_n fron_e_lo pk,ot boll _ 3_ _._ m_x_mum
4. Ropl_e blado_ more often when mowing in sandy SO_ DO noZ overbehten
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made
periodically to propedy maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades end belts for wear, A new
spark plug and clean air filter assure proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level
2. Check brake operation. 3, Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5, Check for loose fasteners,
LUBRICATION CHART
® TieRodBallJoints
Zerk Zerk
_Fmnt Wheel
Bearing
Zerk
Gear
Teeth
_Check/
Add Transaxle
Fluid
SAE 30 or 10w30 motor oil
General Purpose Grease
(_ Refer to Maintenance eENGINE" Section ® Spray silicone tubriant (Move Soots to
Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel
they must be lubricated, use only a dry, powdered graphite type lubricant
Bearing Zerk
18sparingly.
Spindle
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