Craftsman 917275023 Owner’s Manual

Owner's Manual

JCRRFTSMRN°I

GARDEN TRACTOR

23.0 HP, 48" Mower

Electric Start

AutomaticTransmission

Model No.

917.275023

This product has a low emission engine which operates differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

For answers toyour questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 7

Operation .............................................. 9

Maintenance Schedule ...................... 16

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

Maintenance ....................................... 16

Service and Adjustments .................... 20

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious mjury or death.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related injuries. These operators should

evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re-

sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda- tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 5.0 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 10W30

API-SF-SJ): (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 4.5 Pints

W/O Filter: 4.0 Pints

Spark Plug: Champion RC12YC Gap: .030")

Ground Speed (MPH):

Forward: 0 - 5.8 Reverse: 0 - 2.1

]]re Pressure: Front: 14 PSI

Rear: 10PSI

Charging

System: 15AMPS @3600RPM

Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, welt-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES". REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Video Cassette Keys

(1) Oil Drain Tube ka L)

Slop._.__eeSheet

ubble

_v Level

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Knob

1. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to rolloff skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instructions).

NOTE: You may now rollor drive your tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in transmis- sion disengaged position (See "To

Transport" in the Operation section of this manual).

4. Roll tractor forward off skid.

Label

ADJUST SEAT

1. Raise seat and loosen adjustment knobs.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls) _, WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position (See "To Transport" in the Operation section of

this manual).

4. Sit on seat in operating position, depress brake pedal and set the

parking brake.

5. Press lift lever plunger and raise attachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly move the motion control lever forward and slowly drive tractor off

skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/CHECKUST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this Quality Product. Please review the following checklist:

,/All assembly instructions have been

completed.

/ No remaining loose parts in carton.

•/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

•/ All tires are properly inflated. (For shipping purposes, the tires were

overinflated at the factory).

•/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

#" Before driving tractor, be sure free-

wheel control is in "transmission

engaged" position (see "TO TRANS- PORT' in the Operation section of this

manual).

While learning how to use your tractor, pay extra attention to the following

important items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,I It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See 'qO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BA'I-I'ERY CAUTIONOR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LIGHT

MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

_)_(_ _ KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Ignition Position

Choke Switch

Control Attachment

Throttle Lift

Motion Drive BeltTension

Handle

LightSwitch

Clutch

Plunger

Attachment Lift Lever

Parking Brake

Lever

Height Motion Control Adjt Lever

Knob

Free

Wheel

Control

Our tractors conform to the safety standards of the

American National Standards Institute.

A'I-rACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THRO'I-rLE CONTROL - Used to control engine speed.

BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

IGNITION SWITCH - Used for starting

and stopping the engine. ATTACHMENT LIFT LEVER - Used to raise

and lower the mower deck or other attach- ments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. AMMETER - Indicates charging (+) or

discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake

pedal into the brake position.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

MOTION DRIVE BELT TENSION HANDLE-Used when changing motion

drive belt and, if necessary, starting

engine under extremely cold conditions.

Theoperationofanytractorcan resultinforeignobjectsthrowninto theeyes,whichcanresultinsevereeye damage. Always wear

safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard

safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Choke Push-In to Clutch Switch Pull Controt le" Out

Throttle

Pedal Control

Brake Pedal

Knob

"Drive" Position

"Disengaged" "En.g.aged" Position Pos=t=on

Attachment

Lever

Parking Brake

STOPPING

MOWER BLADES -

• To stop mower blades, push attach- ment clutch switch in to disengaged

position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is fully depressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position to allow engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key

when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

• I,CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position.

TO USE THRO'n'LE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance. TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage. TO MOVE FORWARD AND

BACKWARD

_CAUTION: Do not attempt to operate

motion control lever when the parking brake is set or when the brake pedal is

depressed. Doing so may result in misadjustment to the drive control system.

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

R;triai;er_.._

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_ILCAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachemnt Lift

Attachment Clutch Lever High Position Switch Pull Out to

"Engage"

Position

n to

=Disengage"

Deflector

Shield

TO OPERATE ON HILLS

411CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake position and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. "13rescan lose traction with

the ground and cause you to lose control

of your tractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur. TO START ENGINE

When starting the engine for the firsttime or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to "disen- gage" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

coldstartingproceduresbelow.

6. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine

still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50o F and below)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as

follows:

1. Be sure parking brake is engaged.

2. Remove retainer spring from the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up

for three (3) minutes.

4. Shut-off engine and engage parking

brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running. To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in engaged position

(See =TO TRANSPORT" inthis section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position.After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3)

times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more even

distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high;the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as

the qualityof cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

]

MAINTENANCE SCHEDULE _. _ _ _ _

AS YOU COMPLETE

RE u .SE.V,CE / y 'y . SERV,CE DATES

Check Brake Operation _

Check Tire Pressure

i Check Operator Presence and

T Interlock Systems I_" R Check for Loose Fasteners V' V's I_

A I Sharpen/Replace Mower Blades V'_

C Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Cooling If Check V-Belts V'

Check Engine Oil Level I/ fi_ Change Engine Oil (with oil filter) V'_# I_

E Change Engine Oil (without oil _ter) _1,2

N Clean Air Filter I# #

;G Clean Air Screen V:

Inspect Mu#fleriSpark Arrester Replace Oil Filter (If equipped) _.:

Clean Engine Cooling Fins

Replace Spark Plug I_ # Replace Air Filter Paper Cartridge 11#2

Replace Fuel Filter I_

1 - Change more often when operating under a heavy load or

In high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditto_ls.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bblt to 35 ft.-Ibs, maximum.

DO not overtighten.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator _ SI

abuse or negligence. To receive full value Zerk from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your @Front Wheel

tractor. Bearing All adjustments in the Service and Zerk

Adjustments section of this manual should be checked at least once each season. Sector

• Once a year you should replace the Gear

spark plug, clean or replace air filter, and Teeth

check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation,

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

(_Spray Silicone Lubriant (Move Boots to

Lubricate)

(_General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type

161ubdcant sparingly.

Tie Rod Ball Joints

Zerk

Wheel

Bearing Zerk

(_Engine

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

Iftractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

Forbest results mower blades must be kept

sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Blade _'_-'_-_ a andrel

_,3 J "_-_.'_') Assembly

Blade Bolt ::--__ Star (Special) - i !

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

Hole

Center Hole _

BATrERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

17attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BA'I-rERY" in the SERVICE AND ADJUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact a Sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

-20 0 30 _ 40 60 80 100

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one

year. Check the crankcase oil level before

starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the fitting.

Yellow

Oil Drain Valve

I _/_ Closed and

I I I/ Locked

Drain Tube__jJ Position

3. Unlock drain valve by pushing upward

slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

upward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

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