Craftsman 917275020 Owner’s Manual

Owner's Manual

I(RRFTSMRH°I

23.0 HP

ELECTRIC START

48" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.275020

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Calh

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 13

Maintenance Schedule ...................... 20

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, includingbut not limited to, damage

caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including butnot limited to, electrical and mechanical damage caused by imp_'operstorage,failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused byfuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty(30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "usedfor commerdal purpose" if is used for any purpose other than singlefamily household

dwellingsor in usage where profit is made.

Maintenance ....................................... 20

Service and Adjustments.................... 24

Storage ............................................... 32

Troubleshooting ................................. 33

Repair Parts ........................................ 38

Parts Ordedng ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-

renty service is available free of charge by returning your Craftsman ddleg equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specificlegal rights, and you may also have other rights whichmay vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwingobjects. Failure to observe the followingsafety instructions could result in serious injuryor death.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions,to operate

the machine.

• Clear the area of objects such as

rocks,toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine ff anyone enters the area.

• Never sam] passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do notoperate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turnoff blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylightor good artificial tight.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unloading the machine intoa trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injudes. These operators should evaluate their ability to operate

the ddieg mower safely enough to protect themselves and others from

sedous injury.

• Keep machine free of grass, leaves or other debds build-up which san touch hotexhaust / engine parts and bum. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operatingor storingthe machine.

Allow machine to cool before storage.

II. SLOPE OPERATION Slopes are a majorfactor related to loss-of-

control and tipover accidents, which can result in severe injury or death. All slopes

require extra caution. Ifyou cannot backup the slope or if you feel uneasy on it, do not

mow it, DO:

• Mow up and down slopes, not across.

• Remove obstacles suchas rocks, tree

limbs,etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Taftgrass can hide ob- stacles.

• Use slow speed. Choose a low gear

so that you will nothave to stop or shift while on the slope.

• Follow the manufacturer's recommen- datlens for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These san change the stabilityof the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

• Avoid startingor stoppingon a slope. If tires lose traction, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near drop-offs, ditches,or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge

saves in.

• Do notmow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilizethe machine by putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

IlL CHILDREN Tragicaccidents can occur if the operator

is notalert to the presence of children.

Childrenare often attracted to the machineand the mowing activity. Never assume that children will remain where

you last saw them.

• Keep chit{ben out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enterthe area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care wben approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

notsmoke.

-Never refuel the machine indoors

-Never store the machine or fuel

container inside where there is a_

open flame, such as a water heat

• Never run a machine inside a closq

area.

• Keep nuts and bolts,especially bl_

attachment bolts, tightand keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regul

• Keep machine free ofgrass, leave,,

other debds build-up. Clean oilor spillage. Allow machine to cool b_

stodng.

• Stop and inspect the equipment if !

stdke an object. Repair, ifnecessz

before restarting.

• Never make adjustments or repair,' with the engine running.

• Grass catchercomponents are sul

to wear, damage, and deterioratioi which could expose moving parts

allow objects to be thrown. Frequ_ check components and replace wi

manufacturer'srecommended pad

when necessary.

• Mower blades are sharp and can ( Wrap the blade(s) or wear gloves, use extra caution when servicingt

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear ofother people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do notmow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be sedously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off ifchi

enter the area.

• Before and when hacking, look be

and down for small children.

• Mow up and down slopes (15 ° Ma

not across.

• Remove obstacles such as rocks,

limbs,etc,

• Watch for holes, ruts, orbumps.

Uneven terrain could overturn the machine. Tall grass can hide obst

• Use slow speed. Choose a low gear so

that you willnot have tostop or shift while on the slope.

• Avoid startingor stoppingon a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turnon slopes unless neces- .sary,and then, turn slowlyand gradu- ally downhill,if possible.

,_Look for this symbol to pointout importantsafety precautions. It means

CAUTION!!f BECOMEALERTII! YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire end place wire where it cannot contact spark plug.

,_ CAUTION: Do not ccast down e hill

in neutral, you may lose control of the tractor.

,_ CAUTION: Tow onlythe attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use commonsense when towing. Operate only at the lowest

possiblespeed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith the ground and cause you to lose control

of yourtractor. _I, WARNING: Engine exhaust, some of

its constituents,and certainvehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm. _WARNING: Battery posts,terminals

and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birthdefects or other reproductiveharm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OiL TYPE

API-SF-SJ):

OIL CAPACITY:

SPARK PLUG: CHAMPION

IGAP: .030") RC_2YC

GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSi

PRESSURE: REAR: 10 PSi

CHARGING tSAMPS @3600RPM SYSTEM:

BATTERY: AMP/HR: 35

BLADE BOLT 45-55 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase

of a new trsctor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

3.5 GALLONS UNLEADED

REGULAR SAE tOW30 (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

WlFILTER: 4,5PINTS W/O FILTER:4.0PINTS

MIN. CCA: 280 CASE SIZE:U1R

We have competent, well-trained techni. clans and the proper toolsto service or

repair this tractor,

Please road and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintair

ing. caring for and using your !ractor.

• Follow the instructions under Mainte nance" and "Storage" sections of this

owner's manual.

_IWARNING: This tractor is equippec with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-coverod land unlesstJ engine's exhaust system is equipped w

a spark arrester meeting applicable Ioc. or state laws (if any). If a sparkarrester

used, it should be maintained Jneffecfi',

working order by the operator.

In the state of California the above is

reqairod by law (Sectlan 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is availabl

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering Wheel

Steering Sleeve

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

12) Retainer Springs (single loop)

SteeringWheelInsert

Extension

Seat

Mower

(2)Flanged

_Pins

(1)Front Plate

(5) Retainer Springs

Assembly

(double loop)

Gauge Wheels

(2) AdjustingBars (2) Clevis Pins

_(2) Wheels _

(2) Locknuts 3/8-16

_"_ (2) Retainer Springs

2) Shoulder Bolts _k (_) (double loop)

(2) Washers

3/8 x 3/4 x 14 Ga.

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operaticn of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR

ASSEMBLY A socketwrench set will make assembly

easier. Standard wrench sizes youneed

are listed below. (1) 9/16"wrench (1) Pliers

(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with

ddve ratchet

(1) Tire pressure gauge When dght or left hand is mentioned in

this manual, it means, from yourpoint of view,when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay panels fiat.

3. Remove mower and packing materi- als.

4. Check for any additional loose parts or cartons and remove.

Keys Slope Sheet

(1) Oil Drain Tube

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lockwasher and

large fiat washer from steeringshaft.

2. Positionfront wheels ofthe tractorso they are pointing straight forward.

3. Slide the steering sleeve over the steedng shaft.

4. Align tabs and presssteering sleeve extension into bottom of steering

wheel.

5. Position steering wheel so crossbars

are horizontal (left to right) and slide onto steedng wheel adapter.

6. Secure steedng wheel to steedng

shaft with hex bolt, leekwasher and large fiat washer previouslyremoved.

Tighten securely,

7. Snap steering wheel insert into center

of steedng wheel.

8. Remove protective materials from

tractor hood and gdll.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

x Bolt

_-d--Lock Washer

Steedng _ LargeFlat

Wheel__ Washer

_/Steerlng Wheel

Steering_ ,

Sleeve _....._:=_- Tabs

Extension I

Shaft

Steering

Steermg_-_',_-. ,_ ',,,

_J Adapter

seeve -,,' ",',

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift hoed to raised position. NOTE: If this battery is put intoservice

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amp& (See "BATTERY" in Maintenance

section of this manual for charging

instructions),

INSTALL SEAT

Adjust seat before tightening adjustment

knob•

1. Remove adjustment knob and flat washer securingseat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward end remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage

shoulder belt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without movingits adjusted position.

9. Raise seat and tighten ad)ustment

knob securely.

NOTE: You may now rollor drive your tractor off the skid.Follow the appropriate instructionbelow to remove the tractor from the skid.

Seat

.}._£{g:..-..._. _-,,.

'_" "" " Label

• _';::_

SeatP_

_'_. _ Shoulder

FlatWasher_ _

Adjustm_n_tK'_ncb_

Bolt

TOROLLTRACTOROFFSKiD(See

Operationsectionforlocationand

functionofcontrols)

1. Pressliftleverplungerandraise

attachment _lftlever to its highest

position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion(See =TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and

function of controls)

,_WARNING: Before starting, read, . understand and follow a_llestructtons in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sere the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and flUfuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position.

4. Sit on seat in operating position,

depress brake pedal and set the parking brake.

5. Press liftlever plunger and raise

attachment liftlever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly move the motion control lever

forward and slowly ddve tractor off skid.

g. Apply brake tostop tractor and set

parking brake.

10.Turn Ignition key to "OFF" positien. Continue with the instructionsthat follow.

ASSEMBLE GAUGE WHEELST,

MOWER DECK

The gauge wheels are designed to, the mower deck in proper position w operating mower. Be sure they are

propedy adjusted to ensure optimun mower performance.

1. Slide gauge wheel bar down int¢

bracket channel, Be sure that gal wheel bar aligning holes are on t

Assemble gauge wheels as sho'+ using shoulder bolts, 3/8 washer. 3/8-16 center lecknuts and tighte

securely.

2. For ease of mower totractor ass_ bly, raise gauge wheels to hlghe:

positionand retain with clevis pit and spdng retainers.

NOTE: Adjust gauge wheels before operating mower. See %0 ADJUST

GAUGE WHEELS" in the Operation section of this manual.

Retainer

Pin_

INSTALL MOWER AND DRIVE BELT Be sure tractoris on level surface and mower suspension arms are raised with

attachment liftcontrol. Engage parking

brake.

1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

barto left side of mower deck.

2. Slide mower under tractor with deflector shield to fight side of tractor.

IMPORTANT: Check belt for proper routingin all mower pulley grooves.

3. Turn height adjustment knob counter-

clockwiseuntil it stops.

4. Lower mower linkage with attachment

liftcontrol.

5. Install belt intoelectric clutchpulley

groove.

6. Place the suspension arms on

outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

7. Installfront plate assembly to tractor

suspensionbrackets and retain with single loop retainer springs as shown•

Chassis

Gauge

Wheel .-

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locatinghole in

flanged pin, the hole in pin is inlinewith

notch on head of pin. IMPORTANT: Check belt for proper routingin all mower pulley grooves.

9. Connect anti-sway bar to chassis bracket under leftfootrest and retain

with double loop retainer spring.

10.Turn height adjustment knob clock-

wise to remove slack from mower suspension•

11.Raise deck to highest position.

12.Adjust gauge wheels before operating

mower as shown in the Operation section of this manual•

Electric Clutch Front Pulley Suspention Front

Brackets Plate

Assembly

.Loop Retainer

Double Loop Retainer

Spring

USE PLIERS FOR

RETAINER SPRINGS

Anti-Sway Bar

Double Loop Retainer Spring (Outward pointing deck pins)

Loop Retainer

Springs

CHECK TIRE PRESSURE The fires on your tractor were ovefinflated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

propedy leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figuresthat are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section ofthis manual. Verify that the belts are routed correctly.

V'CHECKMST

Before you operate and enjoy your new tractor,we wish to assure thatyou receive

the best performance and satisfaction from this Quality Product.

Please review the following checklist: ,/All assembly instructionshave been

completed.

,/No remaining loose parts in carton. ,/Battery is preperly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were ovednflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated

for leveling).

,/Check mower andddve belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connecUons

are still secure and wires are prepedy clamped.

,/Before ddving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor, pay extra attention to the following

important items:

,/ Engine oil is at proper level.

,/Fuel tank isfilled withfresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on yourtractor or in literature supplied with the product. Learn and understand their meaning.

& =.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LIGHT

LOCKED

_r_t R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNmON CLUTCH DISENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

PARKING BRAKE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controlsand adjustments. Save this manual for future reference.

Light Switch

Attachment

Clutch

Alachment Lift Lever

Parking Brake Lever

Lift

Plunger

Motion Ddve Belt Tension

Throttle

Choke Control

Ammeter Ignition

Switch

Height

Adjustment

Free

Wheel

Knob _

Control

Lever

Our tractorsconform to the safety standards of the Amedcan National Standards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

UGHT SWITCH - Turns the headlightson and off.

THROTTLE CONTROL - Used to control engine speed. BRAKE PEDAL - Used for brakingthe

tractor and starting the engine. CHOKE CONTROL - Used when starting

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cuttingheight. IGNITION SWITCH - Used for starting and stoppingthe engine.

AI"rACHMENTUFT LEVER - Usedto raise

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER - Indicatescharging (+) or

discharging (-) of battery.

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and directionof tractor.

FREEWHEEL CONTROL - Disengages transmissionfor pushing or slowly towing the tractor with the engine off.

MOTION DRIVE BELTTENSION HANDLE-Used when changing motion

ddve belt and, if necessary, starting engine under extremely cold conditions.

and lowerthe mowerdeckorotherattach- meritsmountedto yourtractor.

n Control

The operation of any tractor can result in foreign objects thrown into

u_=,=_ the eyes, whichcan result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adiustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running,any attempt by the operatorto leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal into full "BRAKE"

position and hold.

2. Place parking brake lever in "EN-

GAGED" positionand release

pressure from brake pedal. Pedal should remain in =BRAKE" position.

Make sure parking brake will hold tractor secure.

Push-Into AttachmentClutch

Choke _._"Disengage" SwitchPullOutto Control _< =Engage"

Throttle

• Never use choke to stop engine.

IMPORTANT: Leaving the ignitionswitcl-

in any positionother than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditionswhen

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility,always stop engine when stoppingtractor on grass areas.

,_CAUTION: Alwaysstop tractor completely, as described above, before

leaving the operator's position;to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less then full

throttlereduces the battery charging rate.

• Full throttle offers the best mower

Brake

performance.

TO USE CHOKE CONTROL

Use choke controlwhenever you are

--,_.T,:.?.-2___,T_\ ControlLever

P_]jus[rnen

BraiSeP__edaL I "Engaged"Position "Drive"Posit_m7 "Disengaged"Posltion

STOPPING MOWER BLADES -

• "re stop mower blades,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal into full "BRAKE" position.

IMPORTANT: The motion control lever returnsto neutral (N) position when the

brake pedal is fully depressed. ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle controlto

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to =OFF" positionand remove key. Always remove key when leaving tractor to prevent unauthorized

use.

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

A_LCAUTION: Do notattempt to operate motion control lever when the parking

brake is set or when the brake pedal is depressed. Doing so may result in misadjustmentto the drive controlsystem. The direction and speed of movement is controlled by the motion control lever,

1. Start tractor with motion controllever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CuI"rlNG HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired

direction.

• Turn knob clockwise ( F'd ) to raise

cuttingheight.

• Turn knob counterclockwise (F '_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heightsare mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches dudng the coolseason and to over 3 inches

duringhot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the firstcut

relatively high;the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spdng and clevis pin

which secure each gauge wheel bar,

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightlyoff the ground,

4. Replace retainer spdng into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck,

Retainer

Spring

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutchcontrel.

TO STOP MOWER BLADES - disengage attachment clutch control.

,_CAUTION: Do not operate the mower withouteither the entire grasscatcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch AttachemntLil_ SwitchPullOut to LeverHighPosition

"Engage"

Position

"Disengage"

Deflector Shield

TO OPERATE ON HILLS _'CAUTION: Do notddve up or down

hillswith slopes greater than 15° and do notddve across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stoppingor changing speed on

hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake position and engage parking brake,

IMPORTANT: The motion controllever returnsto neutral (N) positionwhen the

brake pedal is depressed.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment liftto highest

position with attachment liftcontrol.

2. Pull freewheel control out and into the

slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengege transmission, reverse

above procedure.

NOTE: To protect hoodfromdamage

when transportingyour tractor on a truck or a trailer, be sure hood is closed and

securedto tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and complywith specificationsof the manufacturer of your tractor.Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. ]]ros can lose tractionwith the ground and cause you to lose control

of yourtractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is roached.

Do not overfill.

• For cold weather operation you should change oil for easierstarting (See =OIL

VISCOSITY CHART" in the Mainte-

nance sectionof this manual).

• To change engine oil,see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

depositsand reduse valve life). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.

IMPORTANT: When operatingin temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

a_WhARNING: Experience indicatesthat

ol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids dudng storage. Acidic gas can damage the fuel systemof an

engine while in storage. To avoid engine problems, the fuel system should he emptied befere storage of 30 days or longer. Drain the gas tank, start the engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel

nextseason. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner productsin the fuel

tank or permanent damage may occur. _,CAUTION: Fillto bottom of gas tank

fillerneck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spillor

use gasoline near an open flame. TO START ENGINE Whenstartingtheenginefor _e timtlime orif

theenginehas runout offuel, itwintake extra crank_ time to movefuelfromthe tankto

the engine.

1. Be sure freewheel control is in the transmission engaged position.

2, Sit on seat in operating position,

depress brake pedal and set parking brake.

3. Move attachment clutchto "DISEN-

GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not he needed.

NOTE: Beforestarting,readthewarmand coldstarlingproceduresbelow.

6. Insert key into ignitionand tum key clockwise to "START" positionand

release key as soon as engine starts. Do notrun stader continuouslyfor

more than fifteen seconds per minute.

If the engine does not stad after several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the

choke control out and retry.

WARMWEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control in slowly.

• Theattachmentsandgrounddrivecan

nowbe used.If the enginedoesnotaccept theload,restartthe engineand allowit to

warm up forone minute usingthechoke

as d_,cribed above.

COLDWEATHER STARTING (50° F and below)

7. When engine starts, slowly push

choke control in untilthe engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept smart

changes in speed and load, until the choke contro_isfully in. If the engine

startsto run roughly, pull the choke controlout slightlyfor a few seconds

and then continue to push the control

in slowly. This may requirean engine warm-up period fro m several seconds

to several minutes, depending on the temperature.

NOTE: In extreme cold conditions,if

engine will not start you may need to disengage the motion drive belt as

follows:

1. Be sure parking brake is engaged.

2. Remove retainer springfrom the drive belt tension handle to relieve belt

tension.

3. Start engine and allow it to warm up for three (3) minutes.

4. Shut-off engine and engage parking brake.

5. Engage drive belt tension handle and

replace the retainer spring.

AUTOMATICTRANSMISSION WARM UP Before drivingthe unitin cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motioncontrol lever in

neutral. Release the parking brake and let the brake slowlyretum to

operating position.

3. Allow one minute for transmission to

warm up. This can be done duringthe engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmissionhas been warmed up and

may require the choke control he pulled out slightly.

NOTE: Ifat a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be ad__ustedfor best engine performance. See TO ADJUST CARBURETOR in the

Service and Adjustments section of this manual.

PURGETRANSMISSION

_CAUTION: Never engage or disen- gage freewheel lever while the engine is

running.

To ensure properoperationand perfor-

mance, itis recommendedthat the

transmissionbe purged before operating

tractorfor the firsttime.This procedurewill removeany trappedsir insidethe trans- mission which may have developed during

shipping ofyour tractor.

IMPORTANT: Should your trsnsmissise require removal for serviceor replacement,

it should be purged after ralestallatiou beforeoperating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine. After the engine isrunning, move

throttle control to slow position.

Disengage parking brake.

4. Move motion control lever to full forward positionand hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedurethere will be no movement of drive wheels. The air is

being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel ceetrol in driving position

(See "TO TRANSPORT" in this section of manual).

7. Sittingin the tractor seat, startengine. After the engine is running, move throttlecontrol tohaft (1/2) speed. Disengage parking brake.

8. Slowly move motioncontrol lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet returnthe

motioncontrol lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

MOWlNGTIPS

• Tire chainscannot be used when the mower housing isattached to tractor,

• Mower should be propady leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Ddve so that clippings are discharged

onto the area that has been cut. Have

the cut area to the dght of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting,

• 'Whenmowing large areas, start by turningto the rightso that clippingswill discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the oppositedirection making left hand turns untilfinished.

• If grass is extremely tall, it shouldbe mowed twice to reduce load and

possiblefire hazard from dded clip- pings. Make firstcut relativelyhigh; the second to the desired height.

• Do notmow grasswhen itis wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of matedal. Regulate ground speed by selecting a lowenough gear to give the

mower cuttingperformance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suitthe terrain and give best performance ofthe attachment being used.

AS YOU COMPLETE

.EOU .s .v.o o*T a

CheckBrake Operation _ If

Check Tire Pressure fl_ I_ /

Check Operator presence and

T !l r_dockSystems I1_

R Check for LOOSeFasteners I1_ 1_7 If CA SharpelVReplece Mower Blades I_,

T Lubrtcation Chart V t V w

0 CheCk BetteP/Level

R clean Battery and Tenmlnals ll_ (1_

Check Tranaaxle Cooling Adjust Blade Belt(s) Tension [l_s

Adjust Motion Drive Belt(s) Tension _5

Check Engine Oil Level I_ ll_ Change Engine Oil I_t 2._ I_

E CleanAirFilter If=

a Clean A_rScreen I_=

G Inspect Muffler/Spark Arrester I_

Replace Oil Filter (If equipped) I_1.=

N Clean Engine CCollng Fins I_=

Replace S pall_ Plug [1_ I_ Replace Air Filter Paper Cartridge 1_2 ReplaCe Fuel Filter I_

1- Change r;"_rwoft m_v_ an opersJng undo" a h_'_ load _" Lnhd_ _t _a_ 5. ff _ilpped v_lh _Ul s,_t_.

2 - Sir, ice rr_ _n v.@_t _n;_g In _ly _" dusW cond_J_r4. 6. Not r Jq_h_d ffe.quipped _ mam_ce.;_e_ battery 3 - If _q_tpped v.lth cq _. chang_ C_l_e_3' 60 hOUr. 7. "rlght_ Ir_t _ I_VOt b_l to 35 h 4_ rn_m_ m

4 - Rar_ blad_ nxxo _t_ v.t_m rr_v_O kl =andy soil DO n_ ov_lJght_.

GENERAL RECOMMENDATIONS

The warranty on thistractordons not cover

itemsthat have been subjectedto operator abuse or negligence. To receivefull value

from the warranty,operator must maintain

tractor as instructedin this manual. Soma adjustmentswill need tobe made

periodically to properly maintain your tractor.

All adjustmentsin the Service and Adjustmentssectionof this manual should

be checked at least once each season.

• Once a year yea shouldreplace the

spark plug,clean or replace air filter, and check blades and beltsfor wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlocksystems for proper operation.

5. Check for loose fasteners.

_Fmnl

(]._SpraySilicone Lubdant (Move Boots to _General Purpose Grease

@Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot Viscous lubricants wiflattract dust and dirt

that willshorten the life ofthe self-lubricating

20 lubricant sparingly

LUBRICATION CHART

(T)Tie RodBallJoints

Zerk Zerk

Bearing

Zerk

Gear

Teeth

Lubricate)

pointswhich have special nylon bearings.

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

Bearing Zerk

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