Craftsman 917275010 Owner’s Manual

Owner's Manual
ICRRFTSMRN*I
23 HP
ELECTRIC START
48" MOWER
6 SPEED
GARDEN TRACTOR
Model No,
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before
operating this equipment.
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, ]L 60179
VisitourCraftsmanwebsite:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 9
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubdcated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning your
Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a tdp charge will apply. This warranty applies only while this
productisinthe United States. This Warranty does not sever:
Expendable items which become worn dudng normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but net limited to, electdcal and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used withinthirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A productis =used for commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts........................................ 34
Parts Ordedng ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in matedal or workmanship and our testing determines the
batterywill not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsandfeetand throwing,objects.Failuretoobservethefollowing safety instructionscoeld result in
sedous injury or death. I. GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions,to operate
the machine.
Clear the area of objects such as
rocks,toys,wire, etc., whichcould be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never can'y passengers.
Do not mow in reverse unless abso-
lutely necessary, Always look down and behind before and while backing.
Be aware of the mower discharge directionand do not point itat anyone.
Do not operate the mower without either the entire grass catcher or the guard in plane.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 _/aearsand above, are involved in a
rge percentage of dding mower-
related injudes. These operators should evaluate their ability to operate
the dding mower safely enough to protectthemselves and others from sedous in ury.
Keep mach ne free of grass, leaves or
other debds build-up which can touch hotexhaust / engine parts and bum. Do
notallow the mower deck to plow leaves or other debds which can cause
build-upto occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of- control and tipover accidents, which can
result in severe in ury or death. All slopes
requ re extra caut on. f youcannot back up
the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid startingor stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not tum on slopes unless neces- sary, and then, turn slowlyand gradu- ally downhill, if possible.
Do nat mow near drep-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the eddie of a cliff or ditch, or if an edge
caves In.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.
III.CHILDREN Tragicaccidentscanoccuriftheoperator
isnot alert to the pmsanca of children.
Children ere often attracted to the machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible aduif.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be sariously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tightand keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment ifyou strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Check brake operation frequently.
Adjust and service as required.
Be sure the area isclear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and tum machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across,
Remove obstacles suchas rocks, tree
limbs,etc.
Watch for holes, ruts, or bumps. Uneven terrain could ovedum the
machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stopor shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowlyand gradu- ally downhill, if possible.
_Look for this symbolto point out important safety precautions. It means
CAUTIONI!t BECOMEALERT!ll YOUR SAFETYIS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,_ CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_, CAUTION: Towonly the attachments
that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest possiblespeed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires san lose traction with the ground and cause you to lose control ofyour tractor.
,_LWARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birthdefects or other repro- ductive harm.
_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the
State of CaSfomia to cause cancer and birthdefects or other reproductive harm.
Wash hands after handling,
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR OILTYPE SAE 10W30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OILCAPACITY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
GROUND SPEED LO: HI:
(MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM SYSTEM:
BATTERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 45-55 FT. LBS TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you expodenea any problem you
cannot easily remedy, please contact a
Sears or other qualifiedservice center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor. Please read and retain thismanual. The
instructionswill enable you to assemble and maintain your tractor propody.
Always observe the =SAFETY RULES". REPAIRAGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
storefor details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructionsunder =Mainte- nance"and =Storage" sections of this
owner's manual.
I_WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark attester is used, it should be maintained in effective
workingorder by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Cede). Other states may have similarlaws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS sectionof this manual).
6
Steering Wheel
Steering Wheel
Insert
(5) Retainer Spdngs (double loop)
Steedng Sleeve Steering
Extension Sleeve
(1) Washer
17132 x %3/16 x 12 Gauge
_(1) Knob
(2) Retainer Spdngs (single loop)
i_1 Gauge Wheels
._ !2da)_Ustin _ (W2)eGe_sUge-
/_ (2)Retainer Springs _(_'_
__double loop)
(2) Locknut 3/8-16
ns
(2) Shoulder Bolt
(2) Washers
3/8 x 3/4 x 14 Ga.
Video Cassette _ Slope Sheet '
(1) UII uraln lUl3e
Keys
_ (2) Keys
Yournewtractorhasbeenassembled at the factory with exception of those parts k
unassembled for shipping purposes. To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely. Use the correoftools as necessary to insure proper t_jhteess.
TOOLS REQUIRED FORASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/t6"wrendn (1) Pliers (1) 1/2"wrench (1) Utility knife
(1) 3N" socket with
ddve ratchet
(1) "fire pressure gauge When right or left hand is mentioned in this manual, it means, from your pointof
view,when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and partscartons from carton.
2. Cut, fromtop to bottom, along lines on all four corners of carton, and lay panels fiat.
3. Remove mower and packing mated-
ais,
4. Check for any additionalloose parts or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steedng shaft.
2. Positionfront wheels of the tractorso they are pointing straight forward.
3. Slide the steering sleeve over the steedng shaft.
4. Align tabs and press steedng sleeve extension into bottom of steering
wheel
5. Positionsteering wheel so cross bars are horizontal (left to right) and slide onto steedng wheel adapter,
6. Secure steedng wheel to steedng
shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove staples in skid that may puncture tires
where tractor is to rolloff skid.
Steering
_ _ WheelIn.,
_ LockWashe
Steering _ Large
Wheel _ Wash_
Adapter
Steering
Shaft _ .,__"._,='_'-.
Steerin _k, ?_',I_ Sleeve .' _"_,'_
HOWTO SET UPYOUR TRACTOR CHECK BATTERY
1. Lift hoed to raised position. NOTE: If this batteryis put intoservic_
after monthand year indicated on lab
(label located between terminals) ch_ batteryfor minimum ofone hour at 6-' amps. (See "BATTERY" in Maintenanc section of this manual for charging instructions).
INSTALL SEAT Adjust seat before tightening edjustn
knob.
1. Remove adjustment knob and flat washer sscudng seat to cardbean
packing and set aside for assembl
seat to tractor.
Steedng W|
Label
2. Pivotseatupwardand remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Par
ASSEMBLE GAUGE WHEELS TO
MOWER DECK The gauge wheels are designed to keep
the mower deck in proper positionwhen operatingmower. Be sure they are propedy adjusted to ensure optimum mower performance.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. For ease of mower to tractor assem- bly, raise gauge wheels to highest
position and retain with clevis pins and spdng retainers.
NOTE: Adjust gauge wheels before operatingmower. See =TO ADJUST
GAUGE WHEELS" in the Operation sectionof this manual.
Shoulder
Retainer Sprin
Shoulder Bolt\ Adjusting
Gauge _ __11 I
Wheel-- _J.J 3/8-16 Center
3/8 Washer_ _ Locknut
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift leverto its highest
position.
2, Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Rolltractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) _WARNING: Beforestarting, read,
understand and follow all ins_roctionsin the Operation sectionof this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps have been completed.
2, Check engine oil level and fill fuel
tank with gasoline.
3, Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shiftlever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6. Start the engine. After engine has started, move throttle controlto idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshiftlever to 1st gear.
8. Slowly release clutch/brake pedal and slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
lO.Turo ignition key to "OFF" position.
Continue with the instructions that follow.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with attachment liftcontrol Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
barto left side of mower deck.
2. Slide mower under tractor with deflector shield to rightside of tractor.
IMPORTANT: Check belt for proper routingin all mower pulley grooves.
3. Turn height adjustment knob counter- clockwise until it stops•
4. Lower mower linkage with attachment
liftcontrol,
5. Install belt into electric clutch pulley groove.
6. Place the suspension arms on outward pointing deck pins. Retain
with double loop retainer spring with
loops up as shown.
7. Installfront plate assembly to tractor suspension brackets and retain with
single loop retainer springs as shown.
Chassis
Gauge
8. PositionfTontplate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pins with
double loop retainer springs between the plate and mower brackets.
NOTE: To assistin locating hole in flanged pin, the hole in pin is inline with
notchon head of pin. If necessary, move mulcher side-to-side to give space
between plate and mower brackets. IMPORTANT: Check belt for proper
routingin all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
10.Tum height adjustment knob clock-
wise to remove slackfrom mower
suspension.
11. Raise deck to highest position.
12.Adjust gauge wheels before operating mower as shown in the Operation
section of this manual.
Electric Clutch Front
Pulley Suspention Front
Brackets Plate
Assembly
,LoopRetainer
Springs
Retainer Spring
USE PLIERS FOR
RETAINER SPRINGS
Anti-Sway
Bar
Suspension Double Loop
Retainer Spring (Outward pointing deck pins)
10
/_ .._" Single
.... Loop
, Flanged Retainer
_ !" _Pin Springs
: . _\ / ,
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated at the factory for shipping purposes.
Correcttire pressure is imp_tant for host
cutting performance.
Reduce tire pressure to PSI shown in
_PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For host cuttingresults, mower housing
should be propedy leveled. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual. CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade ddve belts in the Service and Adjustments section ofthis manuel. Vedfythat the
belts are routed correctly. CHECK BRAKE SYSTEM
After you leam how to operate your tractor,check tosee that the brake is
propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
V"CHECKLIST
Before you operate and enjoy your new tractor,we wish to assure that you receive
the host performance and satisfaction
from thisQuality Product.
Please review the following checklist: ,/All assembly instructionshave been
completed.
,/No remaining loose parts in carton. ,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
vAIl tires are properly inflated. (For
shipping purposes, the tireswere ovednflated at the factory).
v"Be sure mower deck is propedyleveled
side-to-side/front-to-rear for best cutting results. (Tires must be propedyinflated
for leveling).
,/Check mower and ddve belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
,/Check widng. See that all connections
are stillsecure and wires are prepedy clamped.
While leaming how to use your tractor, pay extra attention to the following
important items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literaturesupplied with the product.
Learn and understand their meaning.
BA'rFERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER "FEMP t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
LIGHT
MOWER LIFT
r_'_ R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
1
M
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference.
IgnitJon Switch Pc_s_tion
Ammeter
Attachment
ThrottJe Contro4 Switch
Clutch/Brake
Contml
Height Adjustment
Knob
Gear Shift Lever
Plunger
Attachment
Lift Lever
Brake
e Shift Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mountedto your tractor.
LIGHT SW]TCH: Turns the headlightson
and off. THROTTLE CONTROL: Used tocontrol
engine speed.
CLUTCHIBRAKE PEDAL: Used for declutchingand braking the tractor and
starting the engine. CHOKE CONTROL: Usedwhen startinga cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower cuttingheight.
GEARSHIFT LEVER: Selects the speed
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and reverse gears.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift[ever when changing its position. IGNITION SWITCH: Usedfor starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
and direction of the tractor.
13
The operation of any tractor can resultin foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running,any attempt by the operator to leave the seat withoutfirst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into fur! "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
ParkingBrake
. . . =,.=,i_._n Clutch Switch
Engaged Position ,_.... - ....
Choke _'_ _ I" "Engage"
, Key P'UII uut 1(3
Attachment
Control
Control _
Thr°ttl _ke.__-_
=Bra Posit_._ _ J_ "Disengaged"
_,._ ° _'Disengaged"
"- position
Clutch/Brake Height Pedal "Drive" Adjustment Lever
Position Knob STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stoppingmay cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to atop engine.
IMPORTANT: Leaving the ignitionswitch in any positionother than "OFF" will cause the battery to be discharged. (dead).
NOTE: Under certain conditionswhen tractor is standing idlewith the engine
running, hotengine exhaust gases may cause "browning"ofgrass. Toeliminate
this possibility,always stop engine when stopping tractor on grass areas.
_CAUTION: .Alwaysstop tractor completely,as eescnbed above, nefore
leaving the operator's position;to empty grass catcher,etc.
THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the batterycharging
rate.
Full throttleoffers the best bagging and
mower performance.
CHOKE CONTROL Use choke control whenever you are
startinga cold engine. Do not use to start a warm engine.
To engage choke control, pull knob
out. Slowly push knobin to disen- gage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlledby the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift and range shiftlevers
to desired position.
3. Slowly release clutcWbrake pedal to
start movement. IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cuttingheight is controlledby turning
the height adjustment knob in desired direction.
Turn knob clockwise( F,_ ) toraise
cutting height.
Turn knob counterclockwise(P- _) to -
14 lower cutting height.
Thecuttingheightrangeisapproximately
1-1/2"to4-1/2".Theheightsaremea- suredfromthegroundtothebladetipwith theengine not running. These heights are
approximate and may vary depending upon soil conditions,height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches dudng the coolseason and to over 3 inches
during hot months. For healthier and better looking lawns, maw often and
after moderate growth.
For best cuttingperformance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a fiat level
surface.
1. Lower mower and adjust mower to desired cutting height.
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightlyto align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightlyoff the ground.
4. Replace retainer spdng into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operatorto leave the seat with the engine running and the attachment clutch
engaged will shut off the engine.
15 etc.).
1. Select desired height of cut.
2. Lower mower with attachment llft control.
3. Start mower blades by engaging attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutch control.
,_CAUTION: Do not operate the mower withouteither the entire grass catcher, on mowers so equipped, or the deflector
shield in place•
AttachmentClutch
SwitchPullOutTo
TO OPERATE ON HILLS _CAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before starling up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to
brake positionand engage parking brake.
Move gearshift lever to 1st gear and
range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment liftcontrol.
When pushing or towingyour tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protecthoodfrom damage when transportingyour tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
_Attachrnent L_
Lever High
S_ n
:_:_ Low
' Position
_ SD;_ifle;_tOr
TOWINGCARTSANDOTHERAT- TACHMENT8
Towonlytheattachments that are
recommended by and comply with specificationsof the manufacturer of your
tractor.Use common sense when towing. Tooheavy of a load while on a slope, is
dangerous. "nres can rose traction w th the ground and cause you to lose control of yourtractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the
dipstickinto the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until
"FULL" mark on dipstickis roached. Do not overfill.
For cold weather operation you should change oil for easier starting(Sea OIL
VISCOSITY CHART' In the Mainte- nance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide depositsand reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure 9ood cold weather starting. _WARNING: Expedence indicatesthat
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids dudng storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
A, CAUTION: Filltobottom ofgas tank filler neck. Do not overfill. Wipe off an'
spilled oil or fuel, Do not store, spillor
use gasoline near an open flame.
TO START ENGINE When stadJngtha enginefarthe firsttime q
theer_ne hasmn outof fuoi, itwll take e
orarPJ_ timeto movefuel fromthe tankto the enge=e.
1. Sit on seat in operating position,
depress oiutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (NI
position.
3. Move attachment clutchto "DISEN- GAGED" position.
4. Move throttle control to fast positior
5. Pull choke controlout for a cold
engine start attempt. For a warm engine start attempt the choke cont may not be needed.
NOTE: Beforestarting,readthe warman_
coldstartingproceduresbelow.
6. Insert key thto ignition aed turn key
clockwise to "START" position and
release key as soon as engine star Do not run starter continuouslyfor
more than fifteen seconds per mint If the engine does notstart after
several attempts, push choke contl in, wait a few minutes and try again engine stiltdoes not start, pullthe choke control out and retry.
WARMWEATHER STARTING (50+Fan( above)
7. When engine starts, slowly push
choke control in untilthe engine begins to run smoothly. If the engk starts to run roughly, pull the cbek{ control out slightlyfor a few sacon_ and than continue to push the conb
in slowly.
The attachments and ground ddve e
now be used. If the engine does not
accept the load, restart the engine a allow itto warm up for one minute using the choke as descdbed above
COLD WEATHER STARTING(50° F and below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue b push the choke controlin small ste allowing the engine to accept smal changes in speed and load, until t| choke control is fully in. If the engir
starts to run roughly, pull the chok( controlout slightly for a few secon< and than continue to push the con1 in slowly. This may require an eng
16
warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used dudng the engine warm-up period and may
require the choke control be pulled out slightly.
NOTE: if ata highaRitude(above3000 feet)
or incoldtemperatures(below32 F)the c_buretorfuel mixturemay seed to be
a_usted for bestengineperformance.See
"TOADJUSTCARBURETOR" in theService
and A_ustmentsssc_onof Ibismanual
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be propedy leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippingsare discharged
onto the area that has been cut. Have the cut area to the dght of the tractor.
Thiswill result in a more even distribu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turningto the dght so that clippingswill discharge away from shrubs, fences,
ddveways, etc. After one or two rounds, mow in the opposite direction making left hand turns untilfinished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possiblefire hazard from dded clip- pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
matedal Regulate ground speed by
selecting a low enough gear to give the mower cuffingperformance as well as the qualityof cut desired
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used
(
1
17
MAINTENANCE SCHEDULE
FILL IN DA_-S
AS yOLI CCMPLETE
P_EG_JLARSERVtCE _ERVICE DATES
Ched_BakeO_a_c_ I/' V'
C_eck _re P_sssu_ V' V"
Check Ope_ato_ PmsePo_ and
T In_oc_sy,,_r,_ V'
R ChQckro_LOO_ Fa_,_ I,/ V', I/
ShamerVRspi_ceMowerBJades 1/4
T kubacati= Cha,1 IV_ V'
O checkB,_tV,_yL,_,_
R aean Battery and Terminals If V j
Check TraPs,axle COOling
Adjust B_ade BetKs} Te_._on t,/5
Adju_ Motic_ Dnve Be_t(s) Tl_sio_ I_s
Check Engirm Oql Lev_ I_ If
c_angeEngi_al t_,=._ t/
E Qe_n Air Filler I_ 2
N Qean A_r Screen I_'_
G Inspe_ I_en_lspa_k ,_e_te_
I_ R_I_* C_I FiR_ (I f _uipl_d ) _,=
E Clean Er:gir_ COOling Fins It_a
ReplaceFue_Fille_ IV/
s. Not r,,_*d # equ_pped web mllnt_encl.freo bl _t,.*_. 7 1191_tenfro_t •X_ p;,,ot bo_tto 35 h..t_s m,x_mum.
Oo not ove_lghte_.
GENERAL RECOMMENDATIONS The warranty onthis tractordoes notcover
items that have been subjected to operator abuse or negligence. To receivefull value
LUBRICATION CHART
® Tie RodBallJoints
Zerk Zerk
from the warranty, operator mustmaintain tractoras ins_zuctedin this manual.
Some adjustmentswillneed to be made
periodically to properlymaintain your tractor.
All adjustments in the Service and Adjustmentssection of this manual should
be checked at least once each season.
Once a year you should replace the spark plug,clean or replace air filter, and
check blades and beltsfor wear. A new spark plugand clean air filter assure
proper air-fuel mixtureand help your engine ran better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
_Front Wheel
Bearing
Zerk
_)Steedr_
Gear
Teeth
_CheckJ
_earingZed_
Transaxle Fluid
SAE30 or 10w30motoroil
_) General purposeGrease (_ Referto Maintenance"ENGINE"Section
® Spraysiliconelubriant (MoveBootsto
Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricantswill attract dust and dirtthat will shorten the life of
the self-lubricatingbeadngs. If you feel they must be lubricated, use only a dry,
powdered graphite type lubdcant
18sparingly'
Spindle
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