Craftsman 917275000 Owner’s Manual

Owner's Manual
23.0 HP ELECTRIC START
50" MOWER (OPTIONAL ACCESSORY - NOT INCLUDED WITH TRACTOR)
AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Foranswers toyour questions aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Une 5 am - 5 pro, Mon- Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
productis in the United States.
This Warranty does not cover:.
Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outsideobjects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, includingbut not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objectsthat bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructionscon-
rained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be usedwithin thirty (30) days of its purchase date.
Riding equipment used for commemial or rental purposes. A product is "used for
commemial purpose" if is used for any purpose other than single family household dweUingsor in usage where profit is made.
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 31
Troubleshooting ................................. 32
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'r'rERY For ninety (90) days from date of purchase, if any battery includedwith this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returningyour Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights,and you may also have other rights which
may vary from state to state.
Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
MPORTANT: This cutting machine s capable of amputating hands and feet and
throwing..objects.Failure to observe the foUowing safety instructions coutd result in
sedous Injury or death. I. GENERAL OPERATION
Read, understand, and fdik:_wa_ instructionsin the manual and on the machinebefore starting.
Only allow responsible adults.,who familiar withthe instructions,m operate
the machine.
Clear the area of objectssuch as rocks,
toys,wire, etc., which co_d be picked
up andthrown by the blade.
Be sure the area is clear of other people before mowi_. Stop machine if _jone
enlel_ the area.
Never carry passengem.
Do not mow in reverse unlessabsolutely
necessary. Always lookdown and behind before and while backing.
Be aware of the mower discharge directionand do not point it al anyone.
Do notoperate the mower without either the entiregrass catcher or the guard in p(ace.
Slow down before turning.
Never leave a running machine
unattended. Always turnoff blades,set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when notmowing.
Stop engine before removing grass catcher or uncloggingchute.
Mow only in daylight or goodartificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watchfor trafficwhen operating near or
crossing roadways.
Use extra sere when loading or unload-
ingthe machine into a trailer or truck.
Data indites that operators, age 60
years and above, are invOved in a large
percentage of riding mower-related injuries. These operators should evaluate their abilityto operate the riding
mowerSafely enough to protectthem-
selves and othersfrom seriousinju_/.
Keep machine free of grass, reaves or
other debds build-upwhich can touch hotexhaust / engine pads and bum. Do
not allow the mower deckto plow leaves or other debdswhich can cause build-
up to occur.Clean any oil or fuel spillage before operating or stodng the
machine. Allow machine to cco_before
storage.
II. SLOPE OPERATION
Slopes are a major factor related toloss-of- control and tipover accidents, whichcan re-
sult in severe injury or death. All slopes requireextra caution. If youcannot back up the slope or ifyou feel uneasy on it,do not
mow it. DO:
Mow up and down slopes, not across.
Remove obstaclessuch as rocks, tree
limbe,etc. Watch for h_es, rata, o_"bumps. Uneven
terrain could overturnthe machine. Tall
grass can hide obstacles.
Use slow speed. ChooSe a low gear sO that youwill not have to stopor shift
while on the slope.
Follow the manufacturer's recommenda- tions for wheel weights or counter-
weights to improve stability. Use extra care with grass catchers or othar attachments. These can chan_
the stabil_ ofthe machine.
Keep all movement on the slopes slew and gradual. Do not make sudden
changes in speed or direction. Avoid startingor stoppingon a slope. If
tires lose traction, disengage the blades
and proceed dowly straightdown the
slope.
DO NOT:
Do not turn on stapesunless necessary, and then, turnslowiy and gradually
downhill, if possible.
Do not mow neer dropoffs, ditches,or embankments. The mower could
suddenly tum over if a wheel isover the edge of a cliffor ditch,or ff an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do noi tryto stabilizethe machine by
puttingyour foot on the ground.
Do not use grasscatcher on steep
slopes.
III.CHILDREN
Tragic accidentscan occur ifthe operator
is notalertto the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last sawthem.
Keep children out ol the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be sedously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.
IV, SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
attachment botts,tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
Storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra cautionwhen servicing them.
Check brake operation frequently. Adjust and service as required,
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
notacross.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have tostop or shift while on the slope.
Avoid starting or stoppingon a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
DOnot turnon slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_.Look for this symbol to pointout
importantsafety precautions. It means CAUTIONIII BECOME ALERTIT! YOUR
SAFETY IS INVOLVED. _, CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do notcoast down a hill
in neutral, you may lose control of the tractor.
_ CAUTION: Towonly the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. "i']rescan lose tractionwith the ground and cause you to lose control
ofyour tractor.
_bWARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of Califomia to cause cancer and birth defects or other repro-
ductive harm. _WARNING: Battery posts,terminals
and related eccessedas contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defectsor other reproductiveharm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE 10W30
_PI-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5PINTS
W/O FILTER:4.0PINT_
SPARK PLUG: CHAMPION
3AP: .030") RC12YC
GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS@3600RPM
SYSTEM: BA'[-FERY: AMWHR: 35
MIN. CCA: 280 CASE SlZE:U 1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your pumhase ofa new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, wen-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructionswill enable you to assemble and maintain your tractor properly.
Always observe the =SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
storefor details. CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and usingyour tractor.
Follow the instructionsunder =Mainte- nance" and =Storage" sections of this
owner's manual.
_I, WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush° covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (il any). If a spark arrester is
i
used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 o! the California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of
this manual).
6
(1)Washer
17/32 x 1-3/16 x 12 Gauge
(2)Flangecl c_>
Steering Wheel
©
Steering Sleeve
Steering Wheel Insert
Steering Sleeve
Extension
Seat
(1) Knob
Mower
o o;ing s
(1)Front Plate _" j-_ Assembly o_q:_
(2) Shoulder
Bolts
_(2) Wheels
Gauge Wheels
7
(2) Retainer Springs
_single loop)
(2) Washers 3/8
x 7/8 x 14 Gauge
Q(2) Center-
lock Nuts
Video Cassette
Keys Slope Sheet
(2) Keys
(1) Oil Drain Tube
Your new tractor has been assembled at the factory withexception of those parts left unassembled for shippingpurposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 9/16"wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When rightor left hand is mentioned in this manual, it means, from your pointof view, when you are in the operating position (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1, Remove all accessible loose parts
and parts cartons from carton.
2, Cut, from top to bottom, along lines on
all four comers of carton, and lay panels fiat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steering shaft.
2. Positionfrontwheels of the tractor so
they are pointingstraight forward.
3. Stide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve extension into bottom of steering
wheel.
5. Positionsteering wheel so cross bars
are horizontal (left to right)and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large fiat washer previously removed.
Tighten securely.
7. Snap steering wheel insert intocenter
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skidthat may puncture tires
where tractor is to roll off skid.
8
_._ Wheel insert
_ J_p_--_ Steedng
o-.-_-Lock Washer
Steering
LargeRat
Wa.r
Steering_ Sleeve _:_:::_--Tabs Extension I
Sleeve _#'_:/,,.;,_ -, / :
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder belt in slot and pull seat
towards rear of tractor.
5. Pivotseat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutcWbmke pedal all the way down.
8. Get off seat withoutmoving its
adjusted position.
9, Raise seat and tighten adjustment
knob securely.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is putinto service after month and year indicated on label
(label located between terminals) charge batteryfor minimum of one hour at 6-10 amps. (See "BATTERY"in Maintenance section of this manual for charging instructions).
"'_ *" : Label
i!i:-_ '
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
SeatPan_
o,.sr
NOTE: You may now rollor drive your
tractor off the skid. Followthe appropriate
instructionbelow to remove the tractor fromthe skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press liftlever plunger and raise attachment liftlever to itshighest position.
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis- sion(See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractorforward off skid.
TODRIVETRACTOROFFSKID(See Operationsectionfor locationand
functionofcontrols)
_ILWARNING: Before starting read,
understand and follow all insfructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fig fuel
tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position.
4. Sit on seat in operating position, depress brake pedal and set the parking brake.
5. Press lift lever plunger and raise attachment liftlever to itshighest position.
6. Start the engine. After engine has started, move throttle controlto idle
position.
7. Release parking broke.
8. Slowly move the motion control lever forward and slowly drive tractor off
skid.
9, Apply brake to atop tractor andset
parking brake.
10.Turn ignition key to "OFF" position. Continue with the instructionsthat follow.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking brake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with deflector shieldto rightside oftractor.
IMPORTANT: Check belt for proper routingin all mower pulley grooves.
3. It equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control,
5. Install belt into electricclutch pulley groove.
6. Place the suspension arms on outward pointing deck pins. Retain
with double loop retainer spring with loops up as shown.
7. Install frontp_ate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
8. Positionfront plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert flanged pins. Secure pinswith double loop retainer springs between the plate and mower brackets.
NOTE: To assist inlocating hole in
flanged pin, the hole in pin is inline with
notchon head of pin. If necessary, move mower side-to-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
9. Connect anti-sway bar to chassis bracket under left Icotrest and retain
with double loop retainer spring.
10.If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11.Raise deck to highest position.
12.Assemble gauge wheels as shown using long shoulder bolts, 3/8 wash- ers, and 3/8-16 center Iocknuts. Tighten securely.
13.Adjust gauge wheels before operating mower as shown in the Operation
section of this manual.
CHECK TIRE PRESSURE
The tires onyour tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is importantfor best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of thismanual.
CHECK MOWER LEVELNESS For best cutting results,mower should be
properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for
replacing motion, mower drive, and mower blade drive belts in the Service
and Adjustments section of this manual.
Verify that the belts are routed correctly.
10
Chassis
Double Loop
Retainer
Bracket
Shodder Bolt
Wlleel
3/8 Washer
3/8-16 Double Center Loop
Locknut Retainer Anti-Swa!
Use Pliers For Retainer Springs Double Loop
Spring Bar
\-Loop Up
Retainer Spring deck pins)
(Outward pointing
Front Electric
Front Suspension Clutch
SUS_Mowe r Brackets Pulley
Bracket
Front plate
Single
Loop Retainer
Springs
Deflector
V'CHECKLIST
Before you operate end enjoy your new tractor,we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: vAIl assembly instructions have been
completed.
./'No remaining loose parts in carton. ./Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
./Seat is adjusted comfortably and
tightened securely.
./All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
./Be sure mower deck is property leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
./'Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
./Check wiring. See that all connections
are stillsecure and wires are properly
clamped.
,/'Before drivingtractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor, pay extra attention to the following
important items: .4" Engine oil is at properlevel. ./Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
./Become familiar with all controls - their
_coation and function. Operate them
before you start the engine.
_/Be sure brake system is in safe
operating condition.
./It is important to purge the transmission
before operatingyour tractor for the first
time. Follow proper starting and transmission purging instructions (See
"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation
section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning,
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNtNG
tiGhT
MOWER LIFT
LOCKED
r_'t R N H L
A_ACHMEHT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNmON CLUTCH DISENGAGEO (SEE SAFETY RULES SECTION)
ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticMode_ only)
12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
variouscontrolsand adjustments. Save this manual for future reference.
Light
Attachment
Uft
Plunger
Motion Drive
Belt Tension Handle
Choke Switch
Ammeter ignition
Control Clutch
Throttle Control
Brake Pedal
Attachment LiftLever
Brake
Lever
Height Adjustment
Knob
Free Wheel Control
Lever
Our tractors conformto the safety standards of the American National Standards
Institute.
A'n'ACHMENT CLUTCH SWITCH -
Used to engage the mower blades, or
other attachments mounted to your tractor.
LIGHT SWITCH -Turns the headlights on and off.
THRO'I-I'LE CONTROL - Used tocontrol
engine speed. BRAKE PEDAL - Used for braking the
tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to adjustthe mower cutting height.
IGNDON SWITCH - Usedfor starting and stopping the engine.
LIFT LEVER PLUNGER - Usedto release attachment lift lever when
changing its position. AMMETER - Indicates charging (+) or
discharging (-) of battery.
PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly
towingthe tractor with the engine off. MOTION DRIVE BELTTENSION
HANDLE-Used when changing motion drive belt and, if necessary, starting
engine under extremely cold conditions.
A'n'ACHMENT UFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
13
The operation of any tractor can resultin foreign objects thrown into the eyes, which can resultin severe eye damage. Always wear safety
glasses or eye shields while operating yourtractor or performing any
I
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first se_ng the
parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in =EN-
GAGED" position and reteass pressure from brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold
tractor secure.
Choke ='_Isen-a-e" SwitchPullOut to C'ontroL_ y "Engage"
Control_j_ .J'_,lj_-'_ _=j
Brake_'_
/ _Knob ' ParkingBrake
SrakePe_lal "Engaged" Position "Drive Position "Dis gaged"Position
STOPPING MOWER BLADES -
To stop mower blades,move attach-
ment clutch switchto "DISENGAGED" position,
GROUND DRIVE -
To stop ground ddve, depress brake
pedal into full =BRAKE" position.
IMPORTANT: The motion control lever returnsto neutral (N) positionwhen the
brake pedal is fully depressed, ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to =OFF_position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
Push-tnto AttachmentClutch
Adjustmenl" ._
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any positionother than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stoppingtractor on grass areas.
_CAUTION: Always stoptractor completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE THRO'I'I'LE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttlereduces the battery charging
rate.
Full throttle offers the best mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start
a warm engine.
To engage choke control,pull knob out.
Slowly push knob in to disengage.
_MOVE FORWARD AND BACKWARD
CAUTION: Do not attempt to operate
motion controllever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system.
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motioncontrol lever
in neutral (N) position.
2. Release parking brake.
3. Slowlymove motioncontrol lever to desired position.
TO ADJUST MOWER CuI"rlNG HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (,"_) to raise
cutting height,
Turn knob counterclockwise (I,,'_) to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4-1/2". The heightsare mea- sured fromthe ground to the blade tip
with the engine not running. These heights are approximate and may
vary depending upon soil conditions, height of grass and types of grass being
mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the coolseason and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For bestcutting performance, grass over 6 inches in height should be
mowed twtco. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they ere slightlyoff the ground
when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height.
2. Lower mower with liftcontrol. Re- move rear retainer spring and clevis
pin which secure each gauge wheel.
3. Lower gauge wheels to ground.
Raise gauge wheels slightly to align
holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels
should be slightlyoff the ground.
4. Replace retainer springs into clevis pins.
Retainer
ClevisPin
Spring \
Gauge
Bar
Gaug Wheel _
Brack,
TO OPERATE MOWER
Yourtractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grasscatcher, on
mowers so equipped, or the deflector shield in place.
AttachmentClutch AttachemntUIt
SwitchPullOutto LeverHighPosition
=Engage"
..;:::_L0w
PosilJ0n
to
"Disengage"
Deflector
Shield
TOOPERATEON HILLS
X1L
I_CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do notdrive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary,
push brake pedal quickly to brake
position and engage parking brake.
IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed.
To restart movement, slowly release
perking brake and brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
15
TOTRANSPORT Whenpushingortowingyourtractor,be
suretodisengagetransmissionby placingfreewheelcontrolinfreewheeling
position. Free wheel control is located at the rear drawbar of tractor.
1. Raise attachment liftto highest positionwith attachment liftcontrol.
2. Pullfreewheel control out and intothe slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse
above procedure. NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is ctosod and secured to tractor. Use an appropriate
means oftying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER A'I'rACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to rose control
ofyour tractor. BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the
dipstickinto the tube and rest oilfill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For coldweather operationyou should
change oi( for easierstarting(See "OIL VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
To change engine oil, see the Mainte- nanse sectionin thismanual.
ADD GASOUNE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), usa fresh, clean winter grade gasoline to help
insure good cold weather starting.
_,WARNING: Exper_enseindicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation ofacids during storage. Acidic
gas can damage the fuel system ofan
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or longer. Drainthe gas tank, start the engine and let it run untilthe fuel tines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. _I,CAUTION: Fill to bottom ofgas tank
fillerneck. Do not overfill. Wipe offany spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
TO STAR3" ENGINE Whec startingthe engineforthe firsttimeor if
the enginehasrunoutof fuel,itw_lltake extra cranldn__me to movefualfromthetankto
the enghne.
1. Be sure freewheel controlis in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3, Move attachment clutchto "DISEN-
GAGED" position.
4. Move throttle controlto last position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
16
NOTE: BeforestarUng,readthe warmand coldstartingproceduresbelow.
6. Insert key into ignitionand turn key
clockwiseto =START" positionand release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control
in, wait a few minutes and try again. If engine stilldoes not start, pullthe
choke control out and retry.
WARM WEATHERSTARTING (50° Fand
above)
7. When engine starts, stowiy push
choke control in until the engine begins to runsmoothly. If the engine
starts to run roughly, pullthe choke control out slightlyfor a few seconds
and then continue to push the control in slowly.
The attactvsentsandgroundddvecan nowbe used.ifthe enginedoesnotacsept
tbe load, restartbe engine anclalicwit to warm up for one minuteusingthechoke
as described above.
COLDWEATHER STARTING (50° F and below)
7. When engine starts, slowly push choke control in untilthe engine
begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control isfully in. If the engine starts to run roughly,pullthe choke control out slightlyfor a few seconds
and then continue to push the control in slowly. This may require an engine
warm-up pedod from several seconds to several minutes, depending on the
temperature.
NOTE: In extreme cold conditions,if engine will notstart you may need to
disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer spdng from the drive belt tension handle to relieve belt
tension.
3. Start engine and allow it to warm up forthree (3) minutes.
4. Shut-off engine and engage parking brake.
5. Engage drive belt tension handle and replace the retainer spdng.
AUTOMATICTRANSMISSION WARM UP
Before ddving the unit in cold weather, the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the brake slowly return to
operating position.
3. Allow one minute for transmission to
warm up. This can be done dudng the engine warm up period.
The attachments can be used dudng
the en_line warm-up pedod after the transmtssion has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a htgh altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
_,CAUTION: Never engage or disen-
gage freewheel lever while the engine is running.
To ensure proper operation and perfor-
mance, itis recommendedthat the transmissionbe purged before operating tractorfor the firsttime.This procedurewill
remove any trapped air insidethe trans- missionwhich may have developed dudng
shippingof your tractor. IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation before operatingthe tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling position (See "TO TRANSPORT" in
this section of manual).
3. Sittinginthe tractor seat, start engine. After the engine is running, move throttle control to slow position.
Disengage parking brake.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: Duringthis procedurethere will be no movementof drivewheels. The air is
being removed from hydraulicdrive system.
17
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel control in driving position
(See "TO TRANSPORT" in this section
of manual).
7. Sittingin the tractor seat, startengine. After the engine is running, move throttlecontrol to half (1/2) speed.
Disengage parking brake.
8. Slowly move motion control lever forward, after the tractor moves
appmximataly five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet return the motioncontrol lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWINGTIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be propedy leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will resultin a more even diStribu- tion of clippings and more uniform
cutting.
When mowing large areas, startby
turningto the rightso that clippingswill discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns untilfinished.
It grass is extremety tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relativelyhigh; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps, Allow grass to dry before mowing.
Always operate engine at fu|l throttle when mowing to assure bettermowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used,
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