Craftsman 917274961 Owner’s Manual

Owner's Manual
ICRRFTSMRH°J
21.0 HP ELECTRIC START
46" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www, sears.com/craftsman
For answers toyourquestions aboutthis product,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon. Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance ....................................... 19
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the dute of purchase, ff this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service Is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product Is in the United States.
This Warranty does notcover:
Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the ridingequipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit Is made.
Maintenance Schedule ...................... 19
Service and Adjustments .................... 23
Storage ............................................... 31
Troubleshooting ................................. 32
Repair Parts ........................................ 36
Parts Ordedng ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding
equipment proves defective in meterial or workmanship and our testing determines the
bafterywill not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by rutuming your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply.This warranty applies only while thisproduct is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other rights which
may vary from state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting mach ne is capable,of amputating han.ds and tae_t_d. throwingobjects. Failure to observe the following safety mstrusnons coU,u resu m
serious injury or death.
I. GENERAL OPERATION
Read, understand,and follow all
instructionsin the manual and on the machine before starting.
Only allow responsibleadults,who are
familiarwiththe instructions,tooperate
the machine.
Clear the area of objects suchas rocks, toys,wire, etc., which could be picked
upand thrownby the blade.
Be surethe area is dear ofother people
beforemowing. Stop machine if anyone
entersthe area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Be aware of the mowerdisuharge
directionand do not pointit at anyone.
Do notoperate the mower withouteither
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unattended. Always bJm offblades, set
perking brake, stop engine, and remove keys before dismounting.
Turn off blades whan not mowing.
Stop engine before removinggrass catcher or uncloggingchute.
Mow only in daylightor goodartificial
light.
Do not operate the machine while under the influenceof alcohol or drugs.
Watch fortrafficwhen operating near or
crossing roadways.
Use extra care when loading or unload-
ingthe machine intoa trailer ortruck.
Data indicatesthat operators,age 60 years and above, are involvedin a large percentage of riding mower-related
injuries. These operatorsshoa_d evaluate their abilityto operate the riding
mower safelyenough to protectthem- selvesand others from sedouainiury.
Keep machine free of grass, leaves or
II. SLOPE OPERATION Slopes are a major factor related toloss-of-
control and tipoveraccidents, whichcan re- suit in severe injury or death. All slopes
require extra caution, ff you cannolback Up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes,not across.
Remove obstaclessuch as rocks, tree
limbs,etc.
Watch forholes, ruts,or bumps. Uneven terrain could overturnthe machine. Tall
grass can hideobstacles.
Use slow speed. Choosea low gear so that you willnot have to stopor shift
while on the slope.
,, Follow the manufacturer's recommenda-
tionsfor wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction,
Avoidstarting or stopping on a slope. If tires lose trection, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, tam slowlyand gradually
downhill,ff possible.
Do net mow near dmp-offs, ditches,or
embankments. The mower could
suddenly tam over if a wheel is over the
edge of a stiff or ditch, or ifan edge
caves in.
Do not mow onwet graSS. Reduced trac_on couldcause sliding.
Do not try to stabilizethe machine by puttingyourfoot on the ground.
Do not use grass catcher on steep slopes.
other debris build-upwhich can touch hotexhaust / engine parts end bum. Do
notallow the mower deck to plowleaves or other debris which can cause build-
upto occur. Clean any oil or fuel spillagebefore operating or stor_g the
machine. Allowmachine to cool before storage.
3
IU. CHILDREN
Tragicaccidents can occur if the operator
isnot alert to the presenceot childmn. Children are often attracted to the machine and the mowing activity. Never assume 1hat children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine offit children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fait oll and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs,trees, or other objects that may obscure vision.
IV. SERVICE
= Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never storethe machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and belts, especially blade
attachment bolts,tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always lookdown
and behind before and while backing.
Never carrychildren. They may fall off
and he seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult,
Be alert and tum machine off if children
enter the area.
Before and when backing, look behind and 6own for small children.
Mow up end down slopes (15=Max),
not across.
Remove obstacles such as rocks,tree li_s, etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starling or stoppingon a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not tum on slopes unless neces-
saw, and then, turn slowlyand gradu- ally downhill, if possible.
_l, Lookfor this symbol to pointout importantsafety precautions. Itmeans
CAUTION!!! BECOMEALERTIn YOUR SAFETY IS INVOLVED.
CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_, CAUTION: Do notcoast down a hill in neutral, you may lose control of the
tractor.
CAUTION: Tow onlythe attachments
that are recommended by and comply
with specificationsof the manufacturer of your tractor. Use common sense when
towing. Operate onlyat the lowest possiblespeed when on a slope. Too
heavy ofa load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
_WARNING: Engine exhaust, some of its constituents,and certainvehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the
State of Calitomia to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
IASOLINE 3.5 GALLONS
;APACITY UNLEADED NDTYPE: REGULAR
OILTYPE SAE 10W30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5PINTS
w/o FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
3AP: .030") RC12YC
GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @3600RPM
;YSTEM:
BATTERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
clans and the propertools to service or
repair this tractor. Please read and retainthis manual. The
instructionswill enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, cadng for and using your tractor.
Follow the instructionsunder =Mainte- nance" and =Storage"sections of this
owner's manual.
,_WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arraster meeting applicable local
or state laws (if any). If a sparkarrestar is used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffler isavailable through your nearest Sears service center (See REPAIR PARTS section of this manual).
Steering Wheel
Seat
Steedng
Wheel Insert
17/32 x 1-3/16 x 12 Gauge
(1) Washer
_(1) Knob
Mower
(2)Flanged ,_
(1)Front Plate_ .'__ Assembly _
(2) RetainerSprings (single loop} (5) Retainer Springs (double loop}
Gauge Wheels
Shoulder
Bolts
Video Cassette Keys Slope Sheet
(2) Gauge
Wheels
v
_,Jj) 3/8 x 7/8 x 14 Gauge
_ (2) Washers
_JH2) Centedock Nuts
For Future Usa
7
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes• To ensure safe and proper operationof your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) 9/16"wrench (t) Pliers (1) 1/2"wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge When dghtor left hand is mentioned in
this manual, it means when you are in the operating position (seated behind the
steering wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATrACH STEERING WHEEL
1. Remove hex bolt, lock washer and large flat washer from steering shaft.
2. Positionfront wheels of the tractorso they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Position steering wheel so cross bars are horizontal (left to right) and slide onto steedng wheel adapter.
5. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
6. Snap steering wheel insert intocenter of steering wheel•
7. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
Steering Wheel
_..Hex Bolt
,o°ort
'r_ LockWasher
(_.._ LargeRat
SteenngWheel_ -Washer
.t Wheel
Adaptor
Steering I
Steenng _",;
sleeve _,_-., "_/ :,
:-d2Y\
HOWTO SET UPYOURTRACTOR CHECK BA'I-rERY
1. Lifthood to raised position. NOTE: If this battery is put intoservice after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"in Maintenance section of this manual for charging instructions).
,•'--.... : _ Label
8
INSTALL SEAT Adjust seat before tighteningadjustment
knob.
1. Remove adjustment knob and flat washer secudng seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upwardand remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder boll in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustmentknob and llet
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat untita comfortabte position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get offseat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
SeatPan
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_II=WARNING: Beforestarting read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-vantilatad area. Be sure the area in front of tractor is clearof
other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Cheek engine oil level and fill fuel
tank with gasoline.
3, Place freewheel control in "transmis-
sion engaged" position.
4, Siton seat in operating position,
depress brake pedal and set the parking brake.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6, Start the engine. After engine has
started, move throttle controlto idle
position.
7. Release parking brake.
8, Slowly move the motion control lever
forward and slowly drive tractor off skid.
9. Applybrake to stop tractor and set parking brake.
1O.Tum ignition key to "OFF" position.
Continue with the instructions that follow.
Flat Washer
Adjustment Knob
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press liftlever plunger and raise attachment liftlever to its highest position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in freewheel- ing position to disengage transmis-
sion(See "TO TRANSPORT" in the Operation sectionof this manual).
4. Rolltractor forward off skid.
9
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with deflector shield to rightside of tractor.
IMPORTANT: Check belt forproper routingin all mower pulley grooves.
3. If equipped, tum height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment
lift control.
5. Installbelt into electric clutch pulley groove.
6. Place the suspension arms on inward
pointingdeck pins. Retain with double loop retainer springs with loops down
as shown.
7. Installfront plate assembly to tractor
suspensionbrackets and retain with single loop retainer springs as shown.
8. Positionfront plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insertflanged pins. Secure pins with
double loop retainer springs between
the plate and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.
Chassis
Gauge Wheel
IMPORTANT: Check beltfor proper
routingin all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left footrest and retain with double loop retainer spring.
10.If equipped, turn height adjustment knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position.
12.Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" inthe
Operation section of this manua
CHECKTIRE PRESSURE
The tireson your tractorwere ovednflated
at the factoryfor shippingpurposes. Correct tire pressureis importantforbest
cuttingperformance.
Reduce tire pressureto PSI shown in
"PRODUCT SPECIFICATIONS" section
ofthis manual.
CHECK MOWER LEVELNESS For best cutting results,mower shouldbe
properlyleveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjuslments
section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figuresthat are shownfor replac.
ing motion, mower drive,and mower blade drive belts in the Service and Adjustments
sectionof this manual. Verifythat the belts
are routed correctly.
EleutdcClutch
Front Pulley
Suspension Double
Brackets_ LoopRetainer
FrontMower FrontPlata Bracket
Double Loop Retainer Spdng
Anti-Sway
Bar
USEPUERSFOR
RETAI Double Loop Retalne
NERSPRING_ . , ,
J /_/j_P_ deckpins) [ " _" JLoop Down
i Suspension J
Spnng (inward pointing
Single Loop Retainer Spring
PLn
.Deflector
Shield
10
V'CHECKLIST
Before you operate and enjoy your new
tractor,we wishto assure that you receive the best performance and satisfaction
from this Quality Product.
Please review the following checklist: ,/All assembly instructionshave been
completed. ,/No remaining loose parts in carton. ,/"Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
./"Seat is adjusted comfortablyand
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were ovednflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-sideffront-to-rearfor best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,,(Check widng. See that all connections
are still secure and wires are propedy clamped.
v"Before drivingtractor, be sure free-
wheel control is in ddve position.
While learning how to use yourtractor, pay extra attentionto the following important items:
,/ Engine oilis at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline. Become familiar with all controls - their locationand function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
,/It is importantto purge the transmission
before operating yourtractor forthe first
time. Followproper starting and transmission purging instructions (See
"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation
section of this manual).
11
These symbols may appear on your tractor or in literature supplied withthe product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
WARNING
LIGHT
I',,I,@ 0
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
_r_RN H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCHENGAGED
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
LOCKED
®3[
PARKING BRAKE
!
MOWERLI_
DANGER, KEEP HANDS AND FEEl"AWAY
FREE WHEEL
(Automatic Modelsonly)
12
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractorto famitiarize yourself with the locationsof
various controlsand adjustments. Save this manual for future reference.
Ammeter Ignition witch
Light
Choke Switch Control Attachment
Clutch
Throttle Lift
Control_ Plunger
Motion Drive Belt Tension
Attachment
Lift Lever
Parking Brake Lever
Height _ontml Adjustment Lever
Knob
Free Wheel
Control
Our tractors conformto the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or
other attachments mounted to your tractor.
LIGHT SWITCH - Turns the headlightson and off.
THROTTLE CONTROL- Usedto control engine speed.
BRAKE PEDAL - Used for brakingthe
tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNITION SWITCH - Used for starling and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment liftlever when
changing its position. AMMETER - indicates charging (+) or discharging (-) of battery.
PARKING BRAKE LEVER - Locks brake pedal into the brake position.
MOTION CONTROL LEVER - Selectsthe speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
MOTION DRIVE BELTTENSION
HANDLE - Used when changing motion
ddve belt and, if necessary, starting engine under extremely cold conditions.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
13
Theoperationofanytractorcanresultinforeignobjectsthrowninto I
the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractoror performing any I adjustments or repairs. We recommend a wide vision safety mask over
spectac es or standard safety gasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release pressure from brake pedal. Pedal should remain in =BRAKE" position.
Make sure parking brake will hold tractor secure.
Push-Into AttachmentClutch
Choke -_._=Disengaga"SwilchPullOutto
Throttle
Brake _ _:_'_: L _(_-_ 2
Pedal / _'_/_ "_lglT_on"_--'_
Adjustment \ ControlLev
/ "_" Knob _'Parking Brake
Brake Pedal "Engaged_ Position "Ddve"Position "Disengaged"Position
STOPPING MOWER BLADES -
To stop mower blades,move attach-
ment clutch switch to=DISENGAGED" position,
GROUND DRIVE -
To stop groundddve, depress brake pedal into full "BRAKE" position.
IMPORTANT: The motion control lever returnsto neutral (N) position when the
brake pedal is fully depressed. ENGINE.
Move throttlecontrol to slow position.
NOTE: Failure to movethrottle controlto slow position and allowing engine to idle
before stoppingmay cause engine to
=backfire".
Turn ignitionkey to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
USe.
: ControlLever
Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning"of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas. _CAUTION: Alwaysstop tractor
completely, as described above, before leaving the operator's position;to empty
grass catcher,etc. TO USE THRO'rrLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reducesthe battery charging
rate.
Full throttle offersthe best mower
performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage,
_l_ MOVE FORWARD AND BACKWARD
CAUTION: Do not attempt to operate
motion control lever when the parking brake is set or when the brake pedal is depressed.
Doing so may result in misa_ustment to the drive control system. The direction and speed of movement is controtled by the motion control lever.
t. Start tractor wffh motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER cu'rnNG HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired
direction.
•Tum knob clockwise ( _ ) to raise
cutting height.
Turn knob counterclockwise (_-_) to
lower cutting height.
14
The cuttingheight range is approximately
1-1/2" to 4-1/2". The heights are mea- sured from the groundto the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high;the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightlyoff the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cuttingheight
(See "TO ADJUST MOWER CuT"rING HEIGHT" inthe Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled sothey are slightlyoff the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknutand tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut
Gauge Wheel
Mounting
Shoulder
Gaug. _f/Bolt
TO OPERATE MOWER
Yourtractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutchcontrol.
TO STOP MOWER BLADES - disengage attachment clutchcontrol
_CAUTION: Do not operate the mower withouteither the entire grass catcher,on
mowers so equipped, or the deflector shield in place.
AtlachmentClutchSwitch AttachemntLift PullOut High
,_Position
Position
Push-l_nto
"Disengaged" _) Shield
TO OPERATE ON HILLS ACAUTION: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary,
push brake pedal quicklyto brake position and engage parking brake.
IMPORTANT: The motion control lever retums to neutral (N) position when the
brake pedal is depressed.
To restart movement, slowly release parking brake and brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
positionwith atlachment liftcontrol.
2. Pullfreewheel controlout and into the
slotand release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To re-engage transmission, reverse above procedure.
NOTE: To protect hoodfrom damage when transporting your tractor on a truck or a trailer, be sure hood is closed and securedto tractor.
15
Use an appropriate means of tying hood
to tractor (rope,cord,etc.).
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous.Tires can lose tractionwith
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weightoil
t. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the dipstickinto the tube and restoil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached.
Do notoverfill.
For cold weather operation you should change oil for easier starting(Sea "OIL
VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
To change engine oil, see the Mainte-
nance section in this manual,
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide depositsand reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures beiow32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
4_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drainthe gas tank, startthe engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional Information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
A CAUTION: Fillto bottom of gas tank fillerneck. Do not overfill. Wipe oftany
spilled oil or fuel. Do not store, spillor use gasoline near an open flame.
TO START ENGINE When staringthe engineforthefirsttimeorif
the engine has runoutoffuel,itwil takeextra
crankit_'_metomovefuelfromthe tankto
theengine.
t. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking brake.
3. Move attachment clutch to "DISEN- GAGED" position.
4. Move throttle controlto fast position
5. Pull choke controlout for a cold
engine start attempt. For a warm engine startattempt the choke control
may not be needed.
NOTE: Beforestarting,readthe warmand
coldstaringproceduresbelow.
6. Insert key intoignitionand turn key clockwise to "START" position and release key as soonas engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes andtry again. If engine still does not start, pullthe choke control out and retry.
WARMWEATHER STARTING (50° F and above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pullthe choke control out slightlyfor a few seconds and then continueto push the control
in slowty.
16
The attachmentsand grounddrive can nowbe used.if the engins doe6notaccept
the load, restarttheengk_eand allowitto
warmupfor one minuteusingthe choke
as described above.
COLD WEATHER STARTING(50° Fand below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small
changes in speed and load, until the
choke control isfully in. If the engine startsto run roughly,pull the choke controlout slightlyfor a few seconds and then continueto push the control in slowly. This may require an engine
warm-up period from several seconds to several minutes, depending on the
temperature.
NOTE: In extreme coldconditions, if engine will not start you may need to
disengage the motion drive belt as
follows:
1. Be sure parking brake is engaged.
2. Remove retainer springfrom the drive belt tension handle to relieve belt
tension.
3. Start engine and allow Rto warm up forthree (3) minutes.
4. Shut-oft engine and engage perking brake.
5. Engage drive belt tension handle and replace the retainer spring.
AUTOMATICTRANSMISSION WARMUP
Before drivingthe unit in coldweather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral. Release the parking brake
and let the brake slowly return to operating position.
3. Allowone minute for transmissionto warm up. This can be done dudng the
engine warm up period.
The attachments can be used dudng
the engine warm-up pedod after the transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGETRANSMISSION
_ILCAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operationand perfor- manse, it is recommended thatthe trans-
missionbe purged before operatingtractor
for the first time. This procedurewill remove
any trappedair insidethe transmission which may have developed dudng ship- pingof yourtractor. IMPORTANT: Should your transmission
require removal for service or replacement, it should be purged after reinstallation
before operatingthe tractor.
1. Placetractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in this section of manual).
3. Sitting inthe tractor seat, start engine.
After the engine is running, move throttle control to slow position. Disengage parking brake.
4. Move motion control lever to full
forward position and hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: Dudng this procedure there willbe
no movement of drive wheels. The air is being removed from hydraulic ddve system.
5. Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing freewheel controlin driving position (See "TO TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly
move motion controllever to reverse position. After the tractor moves
approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation.
17
MOWINGTIPS
Tire chains cannot be used when the mower housing is attached to tractor,
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Ddve so that clippings are discharged ontothe area that has been cut. Have
the cutarea to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turningto the right so that clippingswill
discharge away from shrubs, fences, driveways, etc. After one ortwo rounds, mow in the opposite direction making lef_ hand turns until finished.
If grass is extremely tall, it shouldbe mowed twice to reduce load and
possiblefire hazard from dded clip- pings. Make first cut relatively high;the second to the desired height.
Do not mow grasswhen itis wet. Wet
grass will plug mower and leave
undesirable clumps. Allowgrass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better
mowing performance and proper discharge of material. Regulate
ground speed by selecting a low
enough gear to give the mower cutting performance as well as the qualityof
cut desired.
When operating aftechments, select a
groundspeed that will suitthe terrain and give best performance of the attachment being used.
[
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18
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GENERAL RECOMMENDATIONS The warrantyon thistractordoes not cover
items that havebeen subjectedto operator abuse or negliganoe. To receivefull value fromthe warranty,operator must maintain
tractoras instructedinthis manual
Some adjustments willneed to be made pededicaltyto properlymaintain your
tractor.
All adjustmentsin the Service and Adjustments section ofthis manual should
be checkedat leastonce each season.
Once a year you should replacethe spark plug,clean or replace air filter,and
check blades andbeltsfor wear. A new spark plug and clean air filterassure
proper air-fuel mixtureand help your engine runbetter and last longer.
BEFORE EACH USE 1, Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners,
LUBRICATION CHART
(_Tia RodBallJoints
(_ SzPel_ndle---'_ I_ Zerk
,k
_Front Wheel _'_' \
Baanng --_'_-'-'-'-" BearingZerk
Zerk _
@Steering_'_
Sector _ _ .,...
Teeth ._._ ; ..,.
Gear I
(])SpraySiliconeLubriant (MoveBootsto
Lubricate) <___eneralPurposeGrease (_Referto Maintenance"ENGINE"Section
IMPORTANT: Do not oilor greasethe pivot pointswhichhavespeciaJnylonbe_dngs.
Viscouslubricantswiltsttract dustand dirtthat willshortenthe lifeofthe self-lubricating
bearings.Ifyou feeltheymustbe lubricated, useonlya dry, powderedgraphitetype lubricant sparingly.
19
TRACTOR
Always observe safety mias when perform-
ing any maintenance.
BRAKE OPERATION Iftractor requiresmore then six (6) feet
stoppingdistance at high speed in highest gear,then brakemustbe adjusted.
(Contact a Sears or other qualifiedservice center).
TIRES
Maintain properair pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free ofgasoline, og,or insect controlchemicalswhich can harm
robber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, fire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. Ifyour
tractor doesnot function as described,
repair the problem immediately.
The engine shouldnot start unlessthe brake pedal is fullydepressed and
attachment clutchcontrolis inthe disengaged position,
"Whenthe engine is running,any attempt by the operatorto leave the seat without
firstsettingthe parking brake should shut
off the engine.
When the engine is runningand the attachment clutchis engaged, any
attempt bythe operator to leave the seat shouldshut offthe engine.
The attachment dutch shouldnever
operate unless the operator is inthe
seat.
BLADE CARE For best resultsmower blades must he keptsharp. Replace bent or damaged
blades. BLADE REMOVAL
1. Raise mower to highest positionto
allow access to blades.
2. Remove hox bolt, lock washer and fiat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with staron mandrel assembly.
4. Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Bladebolt is grade 8heat
treated.
Trailing. Blade Center
Fist
Lock
_P----HexBolt,
*A Grade8heat treatedboltcanbeidentified
by sixlinesonthebolthead.
TO SHARPEN BLADE
NOTE: We do notrecommend sharpening blade - but if you do, be surethe blade is
balanced. Care shouldbe taken to keep the blade
balanced. An unbalanced biape wifl cause excessivevibrationand eventual
damage to mower and engine.
The blade can he sharpenedwith a file or on a grindingwheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steelbolt, pin, or a cone halancer. (When usinga cone belancer,
fellowthe instructionssupplied with balancer.)
NOTE: Do not use a nailfor balendng blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion ofthe steel boltor pin and holdthe bolt or pin parallel withthe ground. If blade is balanced, it should remain in a
horizontalposition. Ifeither end of the blade moves downward, sharpen the heavy end untilthe blade is balanced.
5/8"Bo_
or Pin _Blade
BA't-FERY Yourtractorhas a battery chargingsystem
which issufficientfor normaluse. How- ever, periodic charging of the battery with
an automotivecharger WIll extend its life.
Keep battery and terminals dean.
: Keep battery bolts tight.
Keep small vent holesopen.
Rechargeat 6-1Oamperasfor 1 hour.
2O
MandrelAssembly
Hole
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