Craftsman 917274821 Owner’s Manual
Owner's Manual
ICRRFTSMIIN°I
18.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.274821
differentmy from previously buimtengines. Before you start the
This product has a mowemission engine which operates
engine, read and understand this Owner's Manuak
For answers to your questions
Read and follow aH Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
about this product, Call:
1-800°659°5917
Sears Craftsman Help Line
5 am = 5 pm, Men =Sat
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
AssemblyPre-Operation........................8
Operation.............................................11
Maintenance.......................................18
MaintenanceSchedule........................18
ServiceandAdjustments.....................23
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthedate ofpurchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedandtunedupaccordingtothe instructionsinthe owner'smanual,
Searswillrepairor replacefreeofchargeany parts thatarefoundtobedefectivein
materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill
alsoprovidefree laborfor these applicablewarrantedpartsforthetwofullyears.During
thefirst 30 daysof purchase,therewillbenochargesto servicethe productatyour
homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve-
nience, INHOMEwarrantyservicewill still beavailableafterthefirst 30 daysof pur-
chase, butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.This warrantyappliesonlywhilethisproductis within
the UnitedStates.
ThisWarrantydoesnot cover:
Expendableitemswhichbecomeworn duringnormaluse,includingbut not limitedto
blades,spark plugs,aircleaners,belts,andoilfilters.
StandardMaintenanceServicing,oilchanges, ortune-ups
Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,such as nails,
thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damage
causedby towingobjects beyondthecapabilityof theridingequipment,impacting
objectsthat bendtheframeor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-
trical and mechanicaldamagecausedbyimproperstorage,failureto usetheproper
gradeandamountofengineoil,failureto keepthe deckclear offlammabledebris,
orfailuretomaintaintheequipmentaccordingto theinstructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-
natedoroxidized(stale). Ingeneral,fuelshould beusedwithin30 daysof its pur-
chasedate.
Normaldeteriorationand wearofthe exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedforcommercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY
Forninety(90)daysfrom dateofpurchase,if anybatteryincludedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthebattery
will not holda charge,Searswill replacethe batteryatnocharge. Duringthefirst30
daysof purchase,therewill be nochargesto replacethe batteryatyourHOME. After
thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewill still beavail-
ablebut atrip chargewill apply.Thischargewillbewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation,
pleaseca[[1-800-4-MY-HOME@.
This batterywarrantyappliesonlywhilethis productiswithinthe UnitedStates.
Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179
2
miVIPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_,WARNmNG: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I_WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor.
,_WARNmNG: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_,WARNmNG: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
L GENERAL OPERATmON
* Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross=
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are invoh!ed in a
large percentage of riding mower=re=
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter=
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build=up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
H.SLOPE OPERATmON
Slopesarea majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultinsevereinjuryor death. Opera-
tiononallslopesrequiresextracaution. If
you cannotbackuptheslopeor ifyoufeel
uneasyon it, do notmowit.
Mowupanddownslopes,notacross.
Watchforholes,ruts,bumps,rocks,or
other hiddenobjects. Uneventerrain
couldoverturnthe machine. Tallgrass
can hideobstacles.
Choosea lowgroundspeedso that
you will nothaveto stopor shiftwhile
ontheslope.
Do not mowonwet grass.Tires may
losetraction.
Alwayskeepthe machinein gearwhen
goingdownslopes.Do notshiftto
neutralandcoast downhill.
Avoidstarting,stopping,orturningon
aslope. If the tireslosetraction, dis-
engagethebladesandproceedslowly
straightdowntheslope.
Keepall movementontheslopesslow
andgradual. Do not makesudden
changesinspeed or direction,which
couldcausethe machineto rollover.
Useextracarewhileoperatingma-
chinewith grasscatchersorotherat-
tachments;theycanaffectthe stability
ofthe machine.Dono useonsteep
slopes.
Do not trytostabilizethemachineby
puttingyourfootontheground.
Do not mowneardrop-offs,ditches,
orembankments.Themachinecould
suddenlyrolloverif a wheel is overthe
edgeor ifthe edge cavesin.
HLCHmLDREN
Tragicaccidents can occur if the operator
is not alert to the presence of children.
Childrenare oftenattractedto the machine
and the mowing activity. Never assume
that children will remain where you last
sawthem.
Keepchildrenout of themowingarea
andin the watchfulcareof a respon-
sibleadultotherthanthe operator.
Bealert andturn machineoff if a child
entersthe area.
Beforeand while backing,lookbehind
anddownforsmallchildren.
Nevercarrychildren,evenwiththe
bladesshut off. Theymayfalloff and
beseriouslyinjuredor interferewith
safemachineoperation.Childrenwho
havebeengivenridesinthepast may
suddenlyappearinthe mowingarea
for anotherrideand be run overor
backedoverbythemachine.
Neverallowchildrento operatethe
machine.
Useextracarewhenapproachingblind
corners,shrubs,trees,or otherobjects
that mayblockyourviewof achild.
inV.TOWmNG
,, Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
,, Followthe manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
,, On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
,, Travel slowly and allow extra distance
to stop.
V. SERWCE
SAFE HANDLING OF GASOUNE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
4
Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas
cap and tighten securely.
GENERAL SERVmCE
* Never operate machine in a closed are.
* Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
• Be alert and turn machine off if a child
enters the area.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
, Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFmCATmONS
Gasoline 3.5 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAmR PROTECTION
Spark Plug: Champion RC12YC
(GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATmONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBlUTIES
* Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
AI:_WARNmNG: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
* Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
, Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
* Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Pur-
chase your Repair Protection Agreement
today!
Some limitations and exclusions apply.
For prices and additional information
call 1o800o827=6655.
SEARS INSTALLATmON SERVmCE
For Sears professional instaf/ation of
home appliances, garage door openers,
water heaters, and other major home
items, in the U.S.A. call 1o800o4o1_Yo
HOME@
6
Steering
Wheel Insert
Steering
Steering Wheel
(1) Large Flat Washer
Steering
Wheel Adapter
Boot
(1) Hex Bolt R
5/16-18 x 4
(1) 5/16 Lock Washer
Seat
(1) Washer
_h 17/32 x 1-3/16 x 12
Gauge
__9 (1) Knob
Slope Sheet
For Future Use
Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUmRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
--- Large Fiat
, Washer
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
Steering Steering
WheeU Boot
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Extension
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
Lower _- -:-
L
'./'
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVmNG TRACTOR
FROM SKID
I
I
Tab
Slots
ATTACH STEERmNG WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
mMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
mNSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
8
6. Lowerseat intooperatingpositionand
sit inseat.
7. Slideseat untilacomfortableposition
isreachedwhichallowsyou to press
clutch/brakepedalallthewaydown.
8. Getoff seatwithout movingitsad-
justed position.
9. Raiseseat andtightenadjustment
knobsecurely.
Seat
Seat
Bolt
Flat Washer
Adj
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged" position (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
_,WARN[NG: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position. (See "TO
TRANSPORT" in the Operation section
of this manual).
4. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in
neutral position.
11 .Turn ignition key to "STOP" position.
9 Continue with the instructions that follow.
CHECK TIRE PRESSURE
Thetires onyourtractorwereoverinflated
atthefactoryforshippingpurposes. Cor-
recttirepressureis importantfor best
cuttingperformance.
Reducetire pressureto PSIshownin
"PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS
Forbestcutting results,mowerhous-
ingshouldbeproperlyleveled.See"TO
LEVELMOWERHOUSING"in theService
andAdjustmentssectionofthismanual.
CHECK FOR PROPER POSmON
OF ALL BELTS
Seethefiguresthatareshownfor replac-
ing motionandmowerbladedrivebelts
in the ServiceandAdjustmentssection
ofthis manual. Verifythatthebeltsare
routedcorrectly.
CHECK BRAKE SYSTEM
Afteryoulearnhow to operateyour trac-
tor,checktosee thatthe brakeisproperly
adjusted. See"TOADJUSTBRAKE"in
theServiceandAdjustmentssectionof
thismanual.
_/CHECKLIS T
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
v" All assembly instructions have been
completed.
v" No remaining loose parts in carton.
v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory).
v" Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
v" Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, reg-
ular unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
v" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H
REVERSE NEUTRAL HIGH LOW
SLOW
IGNITION SWITCH
G " G
ENGINE OFF REVERSE ENGINE ON ENGINE START
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
OPERATION
SYSTEM (ROS)
&
LIGHTS ON
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
6
PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
4'
FORWARD MOWER HEIGHT MOWER LIFT
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR
READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrationswithyourtractor tofamiliarizeyoursetfwith the locationsof
variouscontrolsandadjustments.Savethis manualforfuture reference.
Ammeter Attachment
Throttle/Choke
Control
Freewheel
Control g Brake Lever
Clutch Lever
Approx.
Speed
3 MPH
2 MPH
1 MPH
ignition Switch
ROS "ON" Position
Attachment
Lift Lever
Motion Control
Lever
Our tractors conform to the safety standards of the
American National Standards anstitute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT UFT LEVER = Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
mGNITmON SWmTOH - Used for starting and
stopping the engine.
LiFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
UGHT SWmTCH - Turns the headlights on
and off.
MOTmON CONTROL LEVER - Selects the
speed and direction of tractor.
PARKING BRAKE LEVER - Locks dutch/
brake pedal into the brake position.
REVERSE OPERATmON SYSTEM (ROS)
"ON" POSmTmON - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever
Throttld
Choke
Clutch/ Parking Brake
Brake "Engaged"
Pedal Position
STOPPmNG
MOWER BLADES -
', To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move motion control lever to neutral (N)
position.
mMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
,, Never use choke to stop engine.
"Engaged" Position
nition Key
"Disengaged"
Position
Motion Control
Lever \
_-_ "Disengaged"
Position
mMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping
tractor on grass areas.
_,CAUTmON: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than futl
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTmNG HEmGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better look-
ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
13
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge
WheeU
Mountinc
Bracket-4L.
Locknut
Gauge WheeU
BoUt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
,_CAUTmON: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Attachment
CUutch Lift Lever
"Engaged" z. ,,'2
High Position
Position ,/
Low
" ,',' Position
Deflector
OPERATmNG mNREVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless the ignition
key is placed in the ROS "ON" position.
_,WARNmNG: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Move motion control lever to neutral
(N) position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing
up.
4. Slowly move motion control lever to
reverse (R) position to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
14
TO OPERATE ON HmLLS
_I, WARNmNG: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.
,_ Choose the slowest speed before start-
ing up or down hills.
,_ Avoid stopping or changing speed on
hills.
,, If slowing is necessary, move throttle
control lever to slower position.
,, If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
* Move motion control lever to neutral (N)
position.
mMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
* Make aft turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear
drawbar of tractor.
1. Raise attachment lift to highest position
with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
* Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
rvIENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL:' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOUNE
', Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, dean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_I_,CAUTmON: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
mMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTmON: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acid-
ic gas can damage the fuel system of an
engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
15Products in the fuel tank or permanent
damage may occur.
TO START ENGINE
Whenstartingthe engineforthefirsttime
or if the engine has runoutoffuel, it will
takeextracrankingtimeto movefuel from
thetanktothe engine.
1. Besurefreewheelcontrolis in the
transmissionengagedposition.
2. Sit onseat inoperatingposition,
depressclutch/brakepedatandset
parkingbrake.
3. Placemotioncontrolleverin neutral
(N)position.
4. Moveattachmentclutchtodisengaged
position.
5. Movethrottlecontrolto chokeposition.
NOTE: Beforestarting,readthe warm
andcoldstartingproceduresbelow.
6. Insertkeyintoignitionandturnkey
clockwiseto start positionand release
keyas soonasenginestarts.Do
notrunstartercontinuouslyfor more
thanfifteensecondsperminute.If the
enginedoesnotstart afterseveral
attempts,movethrottlecontroltofast
position,waitafewminutesandtry
again.If enginestill doesnotstart,
movethe throttlecontrolbackto the
chokepositionandretry.
WARMWEATHERSTARTING(50° F and
above)
7. Whenenginestarts, movethethrottle
controlto the fast position.
Theattachmentsandgrounddrive can
nowbe used.If the enginedoes not
acceptthe load,restart the engineand
allowittowarm upforone minuteusing
thechokeasdescribedabove.
COLDWEATHERSTARTING(50° F and
below)
7. Whenenginestarts, allowengine
to run withthethrottlecontrolinthe
chokepositionuntilthe engine runs
roughly,then movethrottlecontrol
to fastposition.This mayrequirean
enginewarm-upperiodfromseveral
secondstoseveralminutes,depending
on the temperature.
AUTOMATICTRANSMISSIONWARMUP
Beforedrivingthe unitincold weather,
thetransmissionshouldbewarmed upas
follows:
1. Besurethetractorison levelground.
2. Placethemotioncontrolleverin
neutral.Releasethe parkingbrake
and lettheclutch/brakeslowly return
to operatingposition.
3. Allowone minutefor transmissionto
warm up.Thiscan be doneduring
theenginewarm up period.
Theattachmentscanalsobe useddur-
ingthe enginewarm-upperiodafterthe
transmissionhasbeenwarmedup.
NOTE: If ata high altitude(above3000
feet)or in cold temperatures(below32 F)
thecarburetorfuel mixturemay needto
be adjustedforbest engineperformance.
(See"TOADJUSTCARBURETOR"inthe
ServiceandAdjustmentssectionofthis
manual.)
PURGE TRANSMmSSION
Toensureproperoperationandper-
formance,it isrecommendedthatthe
transmissionbepurgedbeforeoperating
tractorforthefirst time.Thisprocedurewill
removeanytrappedair insidethetrans-
missionwhich may havedevelopedduring
shippingofyourtractor.
mMPORTANT:Shouldyour transmission
requireremovalforserviceor replace-
ment,itshouldbepurgedafterreinstall-
ationbeforeoperatingthetractor.
1. Placetractorsafelyinanareathat is
flatforapproximately80 feetin frontof
thetractorandset the parkingbrake.
2. Sittinginthe tractorseat,startengine.
Aftertheengineisrunning,move
throttlecontroltoslowposition.With
motioncontrolleverin neutral(N)
position,slowly disengageclutch/brake
pedal.
3. Slowlymovemotioncontrol leverto
fullforwardpositionandholdforfive
(5)seconds,or approximately40 feet.
Slowlymoveleverto full reverseposi-
tionandholdforfive (5)seconds,or
approximately20feet.Afterthetractor
movesapproximately20 feetin reverse
returnthe motioncontrolleverto the
neutral(N) position.Repeatthisproce-
durethree(3)times.
Yourtransmissionis nowpurgedandnow
readyfor normaloperation.
16
MOWING TIPS
* Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
* The left hand side of mower should be
used for trimming.
* Drive so that clippings are discharged
onto the area that has already been cut.
Have the cut area to the right of the trac-
tor. This will result in a more even distri-
bution of clippings and more uniform
cutting.
* When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
drb/eways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
T
1
= J
* If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
* Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps. Allow grass to dry before
mowing.
* Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as we[[ as
the quality of cut desired.
* When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
00272
17
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