Craftsman 917274820 Owner’s Manual

Owner's Manual

ICRRFTSMIIH°I

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.274820

[_ his product has a low emission engine which operates

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................8

Operation.............................................11

Maintenance.......................................18

MaintenanceSchedule........................18

ServiceandAdjustments.....................23

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe dateofpurchase,if this CraftsmanRiding Equipmentis

maintained,lubricatedandtunedupaccordingtothe instructionsinthe owner'smanual, Searswill repairor replacefree ofchargeany partsthatarefoundto bedefectivein

materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill alsoprovidefree laborforthese applicablewarrantedpartsforthe two full years.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve- nience, IN HOMEwarrantyservicewill stillbe availableafterthefirst 30 daysof pur-

chase,buta trip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.This warrantyappliesonlywhilethis productiswithin

the UnitedStates. ThisWarrantydoesnot cover:

• Expendableitemswhichbecomeworn duringnormaluse, includingbut not limitedto blades,spark plugs,air cleaners,belts,andoilfilters.

• StandardMaintenanceServicing,oilchanges, or tune-ups

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,such as nails,

thorns,stumps,orglass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedby towingobjectsbeyondthecapabilityof the ridingequipment,impacting objectsthat bendtheframeorcrankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-

trical andmechanicaldamagecausedby improperstorage,failureto use the proper gradeand amountof engineoil,failureto keepthe deckclear offlammabledebris,

orfailureto maintaintheequipmentaccordingto the instructionscontainedinthe owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontami- natedor oxidized(stale). Ingeneral,fuelshouldbe usedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationand wearoftheexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedforcommercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY Forninety (90)daysfromdate of purchase,if anybatteryincludedwiththis ridingequip-

mentprovesdefectivein materialor workmanshipandourtestingdeterminesthe battery

will not hold a charge,Searswill replacethe batteryat nocharge. Duringthe first30

daysofpurchase,therewill beno chargesto replacethe battery atyour HOME. After

thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewill stillbe avail-

ablebut atripchargewill apply.Thischargewill bewaivedifthe Craftsmanproductis droppedoffat an authorizedSears location.Forthe nearest authorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.

Thisbatterywarrantyappliesonlywhilethisproductis withinthe UnitedStates. Thiswarrantygivesyou specificlegal rights,andyou mayalso haveotherrights,which

vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.

_,WARNING: In order to prevent ac- cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark plug.

_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor. _,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com- ponents contain or emit chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm.

_,WARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean-

ing the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper- ating machine.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION Slopesarea majorfactorrelatedto lossof

controlandtip-overaccidents,whichcan resultin severeinjuryor death. Opera- tionon allslopes requiresextra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass.Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma- chine with grass catchers or other at- tachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recom- mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic

liner. Always place containers on the ground away from your vehicle when

filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. If this is not possible, then

refuel such equipment with a portable

container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do

not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who

have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Be alert and turn machine off if a child enters the area.

• Choose a low ground speed so that you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 2.0 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC (GAP: .030")

Ground Speed Forward: 5.5 (MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230 Case Size: U1R

Blade Bolt 27-35 Ft. Lbs. Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte- nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Pur- chase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of

home appliances, garage door openers, water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

Wheel Insert

Steering

Steering Wheel

(1) Large Flat Washer

Steering Wheel Adapter

Boot

(1) Hex Bolt R

5/16-18 x 4

(1) 5/16 Lock Washer

Seat

(1) Washer

_h 17/32 x 1-3/16 x 12

Gauge

__9 (1) Knob

Slope Sheet

For Future Use

Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

Q_ 5/16 Hex Bolt _-_,_ 5/16 Lock Washer

-- Large Flat , Washer

(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of

Steering

Wheel

Steering Boot

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

Tab

Slots

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steer- ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as- semble adjustment knob and flat washer loosely. Do not tighten.

6. Lowerseat intooperatingpositionand sitin seat.

7. Slideseat untila comfortableposition isreachedwhichallowsyou to press clutch/brakepedalalltheway down.

8. Getoff seatwithout movingitsad- justed position.

9. Raiseseat andtightenadjustment knobsecurely.

Seat

Bolt

Flat Washer

Adjustment

CHECK BATTERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).

Seat

Terminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "trans- mission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans- mission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

9 Continue with the instructions that follow.

CHECKTIRE PRESSURE Thetiresonyourtractorwere overinflated

atthe factoryforshippingpurposes. Cor- recttire pressureis importantfor best cuttingperformance.

° Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

v" CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this quality product.

Please review the following checklist:

v" All assembly instructions have been

completed.

v" No remaining loose parts in carton. v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin- flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items:

v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline. v" Become familiar with all controls - their

location and function. Operate them

before you start the engine. v" Be sure brake system is in safe oper-

ating condition. v" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual). v" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H

REVERSE NEUTRAL HIGH LOW

SLOW

IGNITION SWITCH

G " G

ENGINE OFF REVERSE ENGINE ON ENGINE START

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

OPERATION

SYSTEM (ROS)

LIGHTS ON

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

4_ll/I}l/_l/,,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or

property damage.

PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter Attachment

Throttle/Choke Control

Clutch/Brake Height Pedal "'" --'-"_] _;__-'" Indicator

Freewheel

Control g Brake Lever

Clutch Lever

Approx.

Speed

3 MPH 2 MPH 1 MPH

Ignition Switch

ROS "ON" Position

Lift Lever Plunger

Attachment Lift Lever

iAdjustment

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position. LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment

while in reverse. THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses I

or eye shields while operating your tractor or performing any adjustments I or repairs. We recommend standard safety glasses or a wide vision safety I

mask worn over spectacles. I

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever

Throttle/ Choke

"Brake" Motion Control

Clutch/ Parking Brake

Brake "Engaged" Pedal Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed. ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

"Engaged" Position

nition Key "Disengaged"

Position

_-_ "Disengaged"

Position

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause "browning" of grass. To eliminate this pos- sibility, always stop engine when stopping tractor on grass areas.

,_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool season and to over 3 inches during hot

months. For healthier and better look- ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge Wheel Mountinc

Locknut

Gauge Wheel

Bolt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

,_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Attachment

Clutch Lift Lever

"Engaged" z. ,,'2

High Position

Position ,J

Low

" ,',' Position

"Disengaged"

Position

Deflector

OPERATING IN REVERSE Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.

_,WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Move motion control lever to neutral (N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing

up.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_IbCAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acid- ic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system

should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner

15Products in the fuel tank or permanent

damage may occur.

TO START ENGINE Whenstartingthe engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.)

PURGE TRANSMISSION

To ensure proper operation and per- formance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.

1. Place tractor safely in an area that is

flat for approximately 80 feet in front of the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3. Slowly move motion control lever to

full forward position and hold for five (5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi-

tion and hold for five (5) seconds, or approximately 20 feet. After the tractor

moves approximately 20 feet in reverse return the motion control lever to the

neutral (N) position. Repeat this proce-

dure three (3) times. Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac-

tor. This will result in a more even distri- bution of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

= J

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir- able clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-

tachment being used.

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