Craftsman 917274630 Owner’s Manual

Owner's Manual
CRRFTSMI:IN°
LAWN TRACTOR
18.5 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.274630
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pm, Mon - Sat
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................7
Operation................................................9
MaintenanceSchedule.........................15
Maintenance.........................................15
ServiceandAdjustments......................19
Storage.................................................25
Troubleshooting....................................26
RepairParts..........................................30
SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthe date ofpurchase,if this CraftsmanRidingEquipmentis
maintained,lubricatedandtuned upaccordingto theinstructionsin the owner'smanual, Searswill repairorreplacefreeof chargeanyparts thatare foundto be defectivein
materialor workmanshipaccordingtothe guidelinesofcoveragelistedbelow.Searswill alsoprovidefreelaborfor theseapplicablewarrantedpartsforthe twofullyears.During
thefirst 30daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30daysof pur-
chase,buta trip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.This warrantyapplies onlywhilethis productiswithin
the UnitedStates. ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse,includingbutnot limitedto blades,spark plugs,air cleaners,belts,andoilfilters.
StandardMaintenanceServicing,oil changes, or tune-ups
Tire replacementorrepaircausedby puncturesfromoutsideobjects,suchas nails, thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse, includingbutnot limitedto, damage causedby towingobjectsbeyondthecapabilityof the ridingequipment,impacting
objectsthat bendtheframeor crankshaft,orover-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbut not limitedto, elec- tricaland mechanicaldamagecausedby improperstorage,failureto usethe proper
gradeand amountofengineoil, failureto keepthe deckclearof flammabledebris, orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedby fueldeterminedto becontami- natedor oxidized(stale). In general,fuelshouldbe usedwithin30 daysof itspur-
chasedate.
Normaldeteriorationandwear ofthe exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfrom date ofpurchase,if anybatteryincludedwith thisridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthe battery
will not holda charge, Searswill replacethe battery atno charge. Duringthe first30
daysofpurchase,therewill be no chargesto replacethe batteryatyour HOME. After
thefirst 30days,foryour convenience,IN-HOMEwarrantyservicewill stillbe avail-
ablebut atripchargewill apply. This chargewill bewaivedifthe Craftsmanproductis droppedoff atan authorizedSearslocation.Forthe nearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.
Thisbatterywarrantyappliesonlywhile thisproductiswithinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_kWARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_I4kWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_I_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _kWARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross- ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
3
I1.SLOPE OPERATION Slopesarea majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultin severeinjuryor death. Opera-
tion on all slopesrequiresextra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
Removegas-poweredequipmentfrom thetruckortrailerandrefuel it onthe
ground.Ifthis isnotpossible,then refuelsuchequipmentwith a portable container,ratherthanfrom a gasoline dispensernozzle.
Keepthe nozzleincontactwiththe rim ofthe fueltank or containeropeningat alltimes untilfuelingiscomplete.Do notusea nozzlelock-opendevice.
Iffuel is spilledonclothing,change clothingimmediately.
Neveroverfillfuel tank.Replacegas capandtightensecurely.
GENERAL SERVICE
Neveroperatemachinein aclosedare.
Keepall nutsand boltstightto be sure theequipment is in safe working condi-
tion.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with safe machine operation. Children who
have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 3.5 Capacity and Unleaded
Type: Regular Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed Forward: (MPH): 1st 1.2
2nd 1.5
3rd 2.4 4th 3.5 5th 4.8
6th 5.3
Reverse: 1.5
Tire Pressure:
Charging System: Battery:
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_bWARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
Front: 14 PSI Rear: 10 PSI
16 amps @ 3600 RPM
Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Keys
Slope Sheet
For Future Use
Your new tractor has been assembled at the factory.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
(2) Keys
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2. Remove packing materials.
3. Remove protective materials from trac- tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
7
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
_IbWARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction from
this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this manual).
Thesesymbolsmayappearon yourtractoror in literaturesuppliedwiththe product.
Learnand understandtheirmeaning.
R N H I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
oi
OVER TEMP
LIGHT
BATTERY REVERSEFUEL OIL PRESSURE
FORWARD MOWER HEIGHT MOWER LIFT
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
LIGHTS ON
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
(SEE SAFETY RULES SECTION)
9
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
"ON" Position
Light Switch
Ammeter
Ignition Switch
Th rottle/Choke
Control Attachment
Clutch/Brake Pedal
Gearshift Lever
Attachment Clutch Switch
Lift Lever Plunger
Lift Lever
Height Adjustment
Indicator
Parking Brake Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Throttle/ Choke
Control
Position
Clutch/ Brake "Disengaged"
Pedal Position
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
Attachment Clutch Switch "Engaged" Position
Key
"Disengaged"
Position
Parking Brake "Engaged"
Position
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow
1 1 often and after moderate growth.
Attachment Clutch Switch
"Engaged" Position
"Disengag Position
Attachment Lift Lever High Position
12
13
,
Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
f
J
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
14
.A,.TE.A.OESO.EOU.E
AS YOU COMPLETE REGULAR SERVICE f__'/_TSERVlOe DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T ROSSystems if
R Check for Loose Fasteners if I_s if
A Sharpen/Replace Mower Blades 1_3 C Lubrication Chart I_ I_
0 Check Battery Level _4 a Clean Battery and Terminals if I_
v'Check Transaxle Cooling
Check V-Belts I_ Check Engine Oil Level I_ I_
Change Engine Oil (with oil filter) I_1,_
E Change Engine Oil (without oil filter) _1,2 I_ N Clean Air Filter 1_2
G Clean Air Screen 1_2
NI Inspect Muffler/Spark E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins if 2 Replace Spark Plug I_ if
Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
Arrester
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
v'
3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
@}S_ -- @ Spindle Zerk Zerk
@Front Wheel ,-
Bearing
Zerk
@Engine .
i I
i i
_SAE 30 or 10w30 Motor Oil @}General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
15
@Front Wheel
Bearing Zerk
TRACTOR Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a level, dry concrete or paved surface, then
brake must be checked and adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ig- nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch is engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept
sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel As, _embly Edge Up_ Blade
Flat
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with balancer.)
16
Centel Hole
Loading...
+ 36 hidden pages