Craftsman 917274352 Owner’s Manual

Owner's Manual
iCRnFTSMnN°i
LAWN TRACTOR
16.0 HP, 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.274352
differently from previously built engines. Before you start the
IMPORTANT:
Read and follow all Safety Rules and Instructions before
operating this equipment,
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 prn, Mon- Sat
r
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
materral or workmanship according to the gu delines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover;
Expendable items which become worn dunng normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Maintenance ......................................... 17
Service and Adjustments ...................... 22
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
caused by towing objects beyond the capability of the riding equipment, impacting
i epairs necessary because of operator abuse, including but not limited to, damage
objects that bend the frame or crankshaft, or over-speedin._ the engine.
Repairs necessa_ because of operator negligence, including but not limited to, elec- trical and mechanucal damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BA'I-rERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at yourHOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. Thus charge will be waived if the Craftsman product is dropped off at an authorized Sears Iocatuon. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw° !ng objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
_I, WARNING" Do not coast down a hill in
neutral, you may lose control of the tractor. _,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive harm.
_WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling. I. GENERAL OPERATION
Read, understand, and follow all instruc- tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge
guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate
their ability to operate the riding mower safely enough to protect themselves
and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the
slope.
Do not mow on wet grass.Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neu- tral and coast downhill.
Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disen- gage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine
with grass catchers or other attach- ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or backed
over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may block your view of a child.
IV.TOWING
Tow only with a machine that has a
hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommenda-
tion for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V, SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.
Always place containers on the ground away from your vehicle when filling.
4
Remove gas-powered equipment from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such equipment with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim
of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change
clothing immediately.
Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi- tion.
Never tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand- Before and while backing, look behind ers before operating. Stop machine if and down for small children.
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Mow up and down slopes (15 ° Max), not
across.
Choose a low ground speed so that you
will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disen- gage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type: Oil Type
API-SG-SL):
Oil Capacity:
Spark Plug:
1.25 Unleaded Regular
SAE 30 (above 32°F)
SAE 5W-30(below 32°F W/Filter 3.5 Pints
W/O Filter 3.0 Pints
Champion RC12YC
(Gap: .030") Ground Speed
(MPH):
Tire Pressure: Front: 14 PSI
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-
neerod and manufacturedto give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_L,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
Forward:
1st 1.1
2nd 1.4
3rd 2.2 4th 3.3
5th 4.4
6th 4.9
Reverse: 1.4
Rear: 12 PSI
5 Amps Headlights
Min. CCA: 230 Case Size: U1R
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase.Your new Craftsmane) product is
designed and manufactured for years of dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone - phone support from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement todayl Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE For Sears professional installation of home
appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt
5/16-18 x 4
_ Steedng Wheel
Adapter
I
(1) Large Flat Washer
mummmn
(1) 5/16 Lock Washer
Steering
Boot
Seat
©
Steering
Extension Shaft
Keys
(2) Keys
(1) Washer
17/32 x 1-3/16 x 12 Gauge
b(1) Knob
_ Drain Tu_
For Future Usa
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below. (1) 3/4"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in
this manual, it means when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels fiat.
3. Check for any additional loose parts or
cartons and remove,
BEFORE REMOVING TRACTOR
i "
Lower Steering ' "-
Shaft
Extension
,JShaft
FROM SKID
ATTACH STEERING WHEEL
Slots
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
iNSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se-
curely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staplesinskidthat may puncture tires
where tractor isto roll offskid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing, Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor,
5. Pivot seat and pan forward and as- semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
8 sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat I
Shoulder Bolts
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BA'I-I'ERY" in Maintenance
section of this manual for charging instruc-
tions).
Label
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) _WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly Steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise
attachment lift lever to itshighest posi- tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10, Turn ignition key to "STOP" position. Continue with the instructions that follow.
9
CHECKTIRE PRESSURE The tires on your tractor were overin-
flated at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routedcorrectly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "1-0 ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,,/CHECKL IS T
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: ,I All assembly instructions have been
completed.
,I No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4' Seat is adjusted comfortably and tight-
ened securely.
/ All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
_" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay extra attention to the following important
items:
4" Engine oil is at proper level. 4" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,I Be sure brake system is in safe oper-
ating condition.
#" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this manual).
10
These symbols may appear on your tractor or in literaturesupplied with the product.
Learn and understand their meaning.
R N H
REVERSE NEUTRAL HIGH
ENGINE OFF REVERSE ENGINE ON
OVER TEMP FUEL OIL PRESSURE
LIGHT
A'n'ACHMENT
CLUTCH DISENGAGED
FREEWHEEL
(A_omatlc Mod_sonly)
OPERATION
SYSTEM (ROS)
A'I-rACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury and/or property damage.
L I\1
LOW CHOKE FAST SLOW
ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
BAI"rERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
BRAK_CLUTCH
PEDAL
BEWARE OF
THROWN OBJECTS
DANGER indicates a hazard which, ifnot avoided,
will result In death or serious Injury.
WARNING indicatesa hazard which, if not avoided,
could result In death or serious Injury.
CAUTION indicatesa hazard which, if notavoided, might result In minor or moderate injury.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DO NOT OPERATE WITHOUT
BAGGER OR DEFLECTOR
LOCKED UNLOCKED
CAUTION when used without the alert symbo!, indicates a situationthat could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
m
ifnot avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, ifnot avoided, could result in death, serious Injury and/or
property damage.
IGNITION SWITCH
DRAWBAR LOADING
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
ROS "ON" Position
Attachment IgnitionSwitch
Clutch Lever -4. I
LightSwitch ." . "" LiftLever
Plunger
Attachment
Lift Lever
o Height
Clutch/Brake _. ..... . _.
Pedal "-.. ...... -" Indicator
Adjustment
ThrotUe/Choke
Control
Our tractors conform to the safety standards of the
American National Standards Institute.
ATrACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCWBRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine.
Brake Lever
Gearshift Lever
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THRO'n'LFJCHOKE CONTROL- Used
for starting and controlling engine speed. REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment
while in reverse.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Throttle/ Attachment Clutch Lever
Choke "Engaged" Position Control_ _ _/
_.",_._//_ IgnitionKey
_.._//"Disengaged"
"Brake" I ';_(_V/" Position Posit!on _ "x _\\ _\\A / ParkingBrake
_.",. _;"_,____pf "Engaged"
_'Disenoaoed" Lever
Clutch/Brake oo,,u _ou
Pedal Position
STOPPING MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE-
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi- tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
_=IkCAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USETHRO'I-FLE CONTROL Always operate engine at full throttle.
Operating engine at less then full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral (N) position,
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears,
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER cU'nlNG HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
13
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool
season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_LCAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield in place.
/Attachemnt Lilt
/r_:._ )_ =/Lever HighPosition
Attachment__f n ClutchLever F_______---JJ_¥..ff_ ;;'_...
"- d"- ],,"'f_:_" /,_ II 4 ,,# LOW
_-n.g..agea_J/ ._,,v///' .,'!1/i.' Position
"Disen_ge_ _ ,,.-
Position _ L_/_ '/f_.
"" _ "4-
;_;;;;;_% >,/_'-'_ Deflector
h ;: Shield
OPERATING IN REVERSE Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc-
tion with the attachment clutch engaged will shut off the engine unless the ignition
key is placed in the ROS "ON" posit=on.
,_ILWARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only be done when the operator decides it is
necessary to reposition the machine with the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi- tion.
3. Look down and behind before backing
up.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON' Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS _I,WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
14
TOWING CARTS AND OTHER ATrACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_I_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, itwill take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position,
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
15
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual).
MOWING TIPS
Mower should be propedy leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
J
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at- tachment being used.
16
FILL IN DATES
Check Brake OperaUon
Check Tire Pressure _ _
Check Operator Presence and
T ROS Systems I_ R check for Loose Fasteners I_ 1_6 V'
T Lubrication Chart I# /
Sharpen/Replace Mower Blades i_
i O CheckBatteryLeval
Clean Battery and Terminals I_ Check Transaxle Cooling I_ Check V-Baits I_
Check Engine Oil Level t_ tk#w Change Engine Oil (with oil filter) I_1.=
E Change Engine 011(withoutoil filter) I#/_._ V #
N CteanAirR,ter _;
G Clean Air Screen
Inspect
N_ Muffler/Spark Arrester IV#'
E Reptace Oil Filter (If equlpeed) _.2
Clean EngineCooling Fins V#2
Replace Spark Rug _2
Replace Air Filter Paper Cartndge Replace Fuel Filter
1 - Change more often when operating Lmdera heavy load or
in high ambient temperatures.
2 - Se_vlae more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and ROS systems for proper operation.
5. Check for loose fasteners.
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot boll to S5 ft.-Ibe, maximum.
Do not overlighten,
LUBRICATION CHART
SF Spindle
Zerk Zerk
(_Front Wheel
Bearing Bearing Zerk
Zerk
"(DGearshift
; Pivots
SAE 30 or 10w30 MotorOil (_Genera] Purpose Grease
(_Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
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