Craftsman 917274033 Owner’s Manual

Owner's Manual
(RRF¥$MRH°
LAW TRACTOR
21.0 HR 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.274033
IMPORTANT: Read and follow all Safety
Rules and Instructions before
operating this equipment,
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur- chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
, Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
, Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
,_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
AI_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_I, WARNING: Tow only the attachments
that are recommended by and comply with , specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed , when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can , lose traction with the ground and cause
you to lose control of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- " ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
, Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
, Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
, Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
, Never carry passengers. , Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning. Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass
catcher or unclogging chute. Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or
crossing roadways. Use extra care when loading or un- loading the machine into a trailer or
truck. Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related in-
juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually
downhill, if possible. Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by
putting your foot on the ground. Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them. * Keep children out of the mowing area
and under the watchful care of another
responsible adult.
* Be alert and turn machine off if children
enter the area.
, Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
, Check brake operation frequently. Ad-
just and service as required.
Besure the area is clearof other people beforemowing.Stop machineifanyone
entersthe area. Nevercarry passengersorchildren
evenwith the bladesoff.
. Do not mowin reverseunlessabso-
lutelynecessary.Always lookdown and behindbeforeand while backing.
. Nevercarrychildren.They mayfall off
and beseriously injuredor interferewith
safe machineoperation.
Keepchildrenout of the mowingarea and underthe watchful careof another
responsibleadult. Bealert andturn machineoff ifchildren
enterthe area. Beforeandwhen backing, lookbehind
anddown for small children.
. Mow upanddown slopes (15° Max), not
across.
Removeobstaclessuch as rocks,tree
limbs, etc. Watchfor holes,ruts, or bumps.Uneven
terraincould overturnthe machine.Tall grass can hideobstacles.
Use slowspeed. Choosea low gear sothat you will nothaveto stop orshift
while on theslope. Avoidstarting or stoppingon aslope. If
tires losetraction, disengagethe blades and proceedslowly straightdown the slope.
. Ifmachinestopswhile going uphill,
disengageblades,shift into reverseand back down slowly.
. Do notturn onslopesunlessnecessary,
and then, turn slowly and gradually downhill,if possible.
5
PRODUCT SPECiFiCATiONS
Gasoline 4.0 Capacity and Unleaded
Type: Regular Oil Type SAE 30 (above 32°F)
'API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
Gap: .040")
Ground Speed
(MPH):
Tire Pressure: Front: 14 PSI
Charging System: 16 Amps @3600 RPM
Battery: Amp/Hr: 35
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
Forward:
1st 1.2
2nd 1.6 3rd 2.4 4th 3.6
5th 4.6 6th 5.9
Reverse: 1.8
Rear: 10 PSI
Min. CCA: 280 Case Size: U1R
CUSTOMER RESPONSiBiLITIES
Read and observe the safety rules. , Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
,_,WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
, Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
, Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
, Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1=800=827=6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1=800=4-MY=HOME®
Mower Leveling Wrench
Bubble Level
(1) Oil Drain Tube
For Future Use
Keys
(2) Keys
Slope Sheet
Video Cassette
7
Your new tractor has been assembled at the factory. Review the video cassette before
you begin.
When right or left hand is mentioned in this manual, it means when you are in the oper- ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
Adjustment
Knob
tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
1. Lift hood to raised position.
NOTE: If this battery is put into service af- ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual for charging instructions).
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and
sit in seat,
3. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment knob securely.
_IbWARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RIGHT REAR GAUGE WHEEL
For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge
wheel assembly and reinstall from the bottom as shown. To adjust gauge wheels, see the Operation section in this manual.
INSTALL MULCHER PLATE (if previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_,CAUTION: Do not remove deflector shield from mower.
Deflector Shield
Mulcher Plate
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
9
CHECK TiRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping purposes,
Correct tire pressure is important for best cutting performance,
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual,
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
7CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction
from this Quality Product.
Please review the following checklist: v" All assembly instructions have been
completed.
v" No remaining loose parts in carton. v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
v" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items:
v" Engine oil is at proper level. v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. v" Become familiar with all controls - their
location and function. Operate them
before you start the engine. v" Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L
REVERSE NEUTRAL HIGH LOW
G G
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
BATTERY REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
A A
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury. WARNING indicates a hazard which, if not avoided
could result in death or serious injury. CAUTION indicates a hazard which, if not avoided
might result in minor or moderate injury.
I\1 oao
CHOKE FAST SLOW IGNITION
PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
t
MOWER HEIGHT MOWER LIFT
®@®@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
,Jl_lIlllll_Itt,,
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FiRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
ht Switch
Hourmeter Position
Ignition Switch
Ammeter Attachment
Clutch Lever
Lift Lever Plunger
Throttle Control
Clutch/Brake Pedal
Choke Control
- Attachment Lift Lever
O
o Height
Adjustment Lever
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. LIGHT SWITCH POSITION - Turns the
headlights on and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used for con- trolling engine speed.
CHOKE CONTROL - Used when starting a cold engine.
HOURMETER - Indicates hours of op-
eration.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Choke Control Attachment Clutch Switch
Throttle
Pull out to "Engage"
Key
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. ,_CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
, Operating engine at less than full
throttle reduces the battery charging rate.
, Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
, To engage choke control, pull knob out.
Slowly push knob in to disengage.
Position Control Lever
"Disengaged" Parking Brake Push in to Position "Engaged" Position "Disengage"
STOPPING
MOWER BLADES - , To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
, Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT." Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
, Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
13
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help
prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck,
Retainer I-----_-_. Spring
Clevis Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
,_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch
Pull Out To "Engage"
TO OPERATE ON HILLS ,_WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal. Make all turns slowly.
Attachemnt
Lift Lever High Position
/' f
"/':'_'_'_ Low
_ eflector
TO TRANSPORT , Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position. Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
14etc.).
Position
Shield
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL' mark on dipstick is
reached. Do not overfill.
, For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
, Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_IICAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute, If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again, If engine still does not start,
move the throttle control back to the choke position and retry,
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle control to the fast position.
, The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature,
the longer the warm-up).
15
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
MOWING TIPS , Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
, When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
, Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at- tachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried, the newly cut area will not be exposed to direct sunlight.
For best results, adjust the mower cutting height so that the mower cuts
off only the top one-third of the grass blades. For extremely heavy grass, re-
duce your width of cut on each pass and mow slowly.
MAX 1/3
f
if
J
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
, Certain types of grass and grass
conditions may require that an area be mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and
graining of the lawn.
16
MAINTENANCESCHEDULE .__,_ _jJo_o_'_o_f "
As¥ooCOMPLETE
RE SE IOE
Check Brake Operation _# Check Tire Pressure _
Check Operator Presence and
r Interlock Systems a Check for Loose Fasteners _ Ks
A Sharpen/Replace Mower Blades _#_3 C Lubrication Chart if
0 Check Battery Level _4 a clean Battery and Terminals _#' V #
Check Transaxle Cooling _4_ Check V-Belts
Check Engine Oil Level _4_ Change Engine Oil (with oil filter) _1,2 V #
E Change Engine Oil (without oil filter) _#'1,2
N clean Air Filter l!#2
G Clean Air Screen _1_2
Inspect Muffler/Spark Arrester
E Replace Oil Filter (If equipped) _1_,2
Clean Engine Cooling Fins if 2 Replace Spark Plug _'
Replace Air Filter Paper Cartridge _2
Replace Fuel Filter ..... _ __ __ __
m
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operatinq in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
@ S_ -- @ Spindle Zerk S,,_" Zerk
@Front Wheel q @Front Wheel
Berating L.. Bearing Zerk
@Engine
d)SAE 30 or 10w30 Motor Oil @General Purpose Grease
(_Refer to Maintenance "ENGINE" Section
IMPORTANT." Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
DATES
LUBRICATION CHART
->
)Gearshift
__,,- - Pivots
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