Craftsman 917274032 Owner’s Manual

Owner's Manual
CRAFTSMIIN°
21.0 HE 42" Mower Electric Start
6 Speed Transaxle
Model No.
917.274032
i_] his product has a mowemission engine which operates
Read and follow all Safety Rules and instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about
this product, Call:
1_800-659°5917
Sears Craftsman Help Line 5 am o5 pm, Men oSat
Warranty.................................................2
SafetyRules...........................................3
ProductSpecifications............................6
Assembly/Pre-Operation........................8
Operation..............................................11
MaintenanceSchedule.........................17
Maintenance.........................................17
ServiceandAdjustments......................21
Storage.................................................27
Troubleshooting....................................28
RepairParts..........................................32
SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthedate of purchase,if this CraftsmanRidingEquipmentis
maintained,lubricatedand tuned upaccordingto the instructionsinthe owner'smanual, Searswill repairor replacefree of chargeany partsthat arefoundto bedefectivein
materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Searswill alsoprovidefree laborforthese applicablewarrantedpartsforthetwofullyears.During
thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour
homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill still be availableafterthefirst 30 daysof pur-
chase, butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME@.This warrantyappliesonlywhile thisproductis within
the UnitedStates. ThisWarrantydoesnotcover:
Expendableitemswhichbecomeworn duringnormaluse, includingbutnotlimitedto blades,spark plugs,air cleaners,belts,and oilfilters.
StandardMaintenanceServicing,oil changes, or tune-ups Tirereplacementorrepaircausedby puncturesfrom outsideobjects,such as nails,
thorns,stumps,orglass. Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage
causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting objectsthat bendtheframeor crankshaft,or over-speedingthe engine. Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-
tricaland mechanicaldamagecausedbyimproperstorage,failureto usetheproper gradeandamountof engineoil,failureto keepthe deckclearof flammabledebris,
orfailureto maintainthe equipmentaccordingto the instructionscontainedinthe owner'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontami- natedor oxidized(stale). In general,fuelshould beusedwithin30 daysof its pur-
chasedate.
Normaldeteriorationand wearof the exteriorfinishes,or productlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90) daysfromdate of purchase,if anybatteryincludedwith this ridingequip-
mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthebattery
will not holdacharge,Searswill replacethe batteryat nocharge. Duringthe first30
daysof purchase,therewill be nochargesto replacethe batteryatyour HOME. After
thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewillstill be avail-
ablebut a trip chargewill apply. Thischargewillbewaivedifthe Craftsmanproductis droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.
Thisbatterywarrantyappliesonlywhile this productis withinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstate to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_IWARNmNG: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
dHLWARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause you to lose control of your tractor.
_IWARNmNG: Engine exhaust, some of
its constituents, and certain vehicle com-
portents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. _IWARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling. *
L GENERAL OPERATmON
Read, understand, and follow all instruc-
tions in the manuat and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place. Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower=related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree
limbs, etc. Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
* Do not mow on wet grass. Reduced
traction could cause sliding.
* Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep slopes.
ill. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them.
* Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
* Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
iV, SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
* Never tamper with safety devices.
Check their proper operation regularly.
* Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
* Never make adjustments or repairs with
the engine running.
* Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
* Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area. Never carry passengers or children
even with the blades off. Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area. Before and when backing, look behind
and down for small children. Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
PRODUCT SPECIFICATmONS
Gasoline 4.0 Capacityand Unleaded
Type: Regular OilType SAE30 (above32°F)
IAPFSG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed (MPH):
Tire Pressure: Front: 14 PSI
Charging System: 16 Amps @3600 RPM Battery: Amp/Hr: 35
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATmONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the
best possible dependability and performance. Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES". CUSTOMER RESPONSIBILITmES
Read and observe the safety rules. Follow a regular schedule in main-
taining, caring for and using your tractor.
* Follow the instructions under"Mainte-
nance" and "Storage" sections of this owner's manual.
_bWARNmNG: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
Forward:
1st 1.2 2nd 1.6 3rd 2.4 4th 3.6 5th 4.6 6th 5.9
Reverse: 1.8
Rear: 10 PSI
Min. CCA: 280 Case Size: U1R
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest Sears service center (See REPAIR PARTS
section of this manual).
REPAmR PROTECTmON
AGREEMENTS Congratulations on making a smart pur-
chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sionat repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs. Product replacement if your covered
product can't be fixed. Discount of 10% from regutar price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
* Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime
day or night, or schedule a service ap- pointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-8655. SEARS INSTALLATmON SERVmCE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4oMY-HOME®
6
Mower Leveling Wrench
)
Keys
(2) Keys
(1) Oil Drain Tube For Future Use
Slope Sheet
Bubble Level
Video Cassette
"'t
Your new tractor has been assembled at the factory. Review the video cassette before you begin.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac- tor hood and grille.
mMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
1, Lift hood to raised position. NOTE: If this battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual for charging instructions).
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
1. Press lift lever plunger and raise attachment lift lever to its highest pc=
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRmVE TRACTOR OFF SKmD (See
Operation section for mocation and
function of controms)
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad- justed position.
5. Raise seat and tighten adjustment
knob securely.
_L,,WARNmNG: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
8
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RmGHT REAR GAUGE
For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge
wheel assembly and reinstall from the
bottom as shown. To adjust gauge wheels,
see the Operation section in this manual.
mNSTALL MULCHER PLATE
(If previousmy removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_ICAUTION: Do not remove deflector shield from mower.
MuUcher
Latch Hooks
TO CONVERTTO BAGGmNG OR
DISCHARGmNG
Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
Thetireson yourtractorwere overin- fiated atthefactoryforshipping purposes.
Correcttire pressureis importantfor best
cutting performance.
Reducetire pressureto PSIshownin "PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS Forbestcuttingresults,mowerhous-
ingshouldbe properlyleveled. See"TO LEVELMOWERHOUSING"inthe Service
andAdjustmentssectionof this manual.
CHECK FOR PROPER POSmTmON OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
V"CHECKMST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: ,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory). ,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'-,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW IGNITION
G G
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
BATTERY REVERSE FORWARD
®@@@@
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, ifnot avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury.
CAUTION indicatesa hazard which, if not avoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury
and/or property damage. FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrolsandadjustments. Savethis manualforfuturereference.
iht Switch
Position
ignition Switch
Attachment
Clutch Lever
Lift Lever Plunger
Throttle Control
Choke Control
Attachment Lift Lever
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards anstitute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed and direction of tractor.
mGNmON SWmTCH - Used for starting and stopping the engine.
UFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. UGHT SWmTCH POSmON - Turns the
headlights on and off. PARKmNG BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE CONTROL - Used for con-
trolling engine speed. CHOKE CONTROL - Used when starting a cold engine. HOURMETER - Indicates hours of op-
eration.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Choke ControU Attachment CUutchSwitch
ThrottUe
Position Control Lever
"Disengaged" Parking Brake Push in to
Position "Engaged" Position "Disengage"
STOPPmNG
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down. Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. mMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go
dead.
Pull out to "Engage"
Key
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTmON: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
* Operating engine at less than full
throttle reduces the battery charging
rate. Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
mMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever. Press plunger with thumb and move lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to approxi- mately 2-1/'2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
mMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control. _CAUTmON: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Switch Pull Out To "Engage"
TO OPERATE ON HmLLS _,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ,, Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills. If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
Attachemnt
Lift Lever High
9 Position
,:,i?4"Z, Low
Shield
Deflector
TO TRANSPORT ,, Raise attachment lift to highest position
with attachment lift control.
,_ When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
,, Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
14etc)
Position
TOWING CARTS AND OTHER ATTACH-
rvIENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heaw
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary,
add oil until "FULL:' mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness.
,I_I, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
15
COLD WEATHER STARTING ( 50 ° F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme- diately move the throttle control to the
fast position. Engine warm-up may take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used dur- ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWmNG TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual. The left hand side of mower should be
used for trimming. Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired. When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at- tachment being used.
MULCHmNG MOWmNG TIPS mMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades. Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be exposed to direct sunlight.
o For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
MAX 1/3
f
J
J
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
16
F,LL,,DATES
AS COMPLETE ......
REGULARSERV,OE f y4 yA TS ERV'CEDATES
Check Brake Operation _1_ t_
Check Tire Pressure
Check Operator Presence and
T Interlock Systems If
R Check for Loose Fasteners If I_s If A Sharpen/Replace Mower Blades li#13
C Lubrication Chart tf If
0 Check Battery Level 1_4
a Clean Battery and Terminals _ If
i,,'Check Transaxle Cooling
Check V-Belts If Check Engine Oil Level _ If
Change Engine Oil (with oil filter) I_$1,2
E Change Engine Oil (without oil filter) 11_'1,2
N Clean Air Filter 11_2
G Clean Air Screen 1_112
I Inspect Muffler/Spark
E Replace Oil Filter (If equipped) 1_,2
Clean Engine Cooling Fins If 2 Replace Spark Plug I_ If Replace Air Filter Paper Cartridge 1_'2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operatinq in dirty or dusty conditions.
Arrester
GENERAL RECOMMENDATmONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
i/
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.
LUBRmCATION CHART
@ Sl: -- @ Spindb Zerk Zerk
@Front Wheel ,
Bearing
Zerk
@Engine .
(gSAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
mlVlPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feet they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
@Front Wheel
Bearing Zerk
Pivots
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