Craftsman 917273940 Owner’s Manual

Operator's Manual
LAWN TRACTORS
WITH SMART LAWN TECHNOLOGY
24.0 HP,* 54" Mower Electric Start Automatic Transmission
Model No.
917.27394
• Español, p. 38
This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this manual.
IMPORTANT:
Read and follow all Safety Rules and Instructions before operating this equipment.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
* The power rating as declared by the engine manufacturer is the
average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine manufacturer for details.
For answers to your questions about this product, call:
1-888-331-4569
Craftsman Customer Help Line
* La potencia nominal declarada por el fabricante del motor es la
salida media de potencia bruta a las RPM especificadas de un motor de serie típico para el modelo de motor, medida según las normas SAE sobre potencia bruta de motor. Para más información, consulte al fabricante del motor.
589914801 Rev. 4
TABLE OF CONTENTS
Warranty ..................................................2
Safety Rules ............................................3
Product Specifications .............................6
Assembly/Pre-Operation .........................7
Operation ...............................................13
Maintenance ..........................................21
Service and Adjustments .......................26
Storage ..................................................32
Troubleshooting ..................................... 33
Sears Service ......................... Back Cover
Maintenance Schedule ..........................21
WARRANTY
CRAFTSMAN LIMITED WARRANTY
FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against defects in material or workmanship. With proof of purchase, a defective non-expendable part will receive free repair. If the part cannot be repaired it will be replaced free of charge.
Battery Limited Warranty
FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against defects in material or workmanship. With proof of purchase, you will receive a new battery at no charge. You are responsible for the labor cost of battery installation.
Additional Limited Warranties
In the following additional warranties, you are responsible for the labor cost of part installation after the second year from the date of purchase.
FOR FIVE YEARS from the date of purchase, the frame of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new frame at no charge.
FOR TEN YEARS from the date of purchase, the front axle of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new axle at no charge.
FOR AS LONG AS IT IS USED by the original owner after the tenth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new cast iron front axle at no charge.
WARRANTY SERVICE
For warranty coverage details to obtain free repair or replacement, visit the web page: www.craftsman.com/ warranty
Product Replacement
If part repair or replacement is impossible, you will receive a new riding equipment unit of the same or equivalent model.
Warranty Restriction
All warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.
This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:
• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, belts and air, oil or gas filters.
• Standard maintenance servicing, deck leveling, oil changes and tune-ups.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.
• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator’s manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
2
SAFETY RULES
DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs, always discon­nect spark plug wire and place wire where it cannot contact spark plug.
WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo­nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands
after handling.
I. CHILDREN
WARNING! CHILDREN CAN BE IN-
JURED BY THIS EQUIPMENT. The Ameri­can Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
WARNING! CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the ma­chine.
• Use extreme caution when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
II. GENERAL OPERATION
• Read, understand, and follow all instruc­tions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.
3
SAFETY RULES
• Slow down before turning.
• Never leave a running machine unat­tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
• Use extreme caution when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operat­ing machine.
• Use ear protectors to avoid damage to hearing.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju­ries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Follow the manufacturer's recommenda­tion for wheel weights or counterweights.
• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
III. SLOPE OPERATION
WARNING! When loading or unloading
this machine, do not exceed the maximum recommended operation angle of 15°.
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.
• Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extreme caution while operating machine with grass catchers or other at tach ments; they can affect the stabil­ity of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
IV. TOWING
• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
• Follow the manufacturer's recommenda­tion for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equip­ment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
4
SAFETY RULES
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam­age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
• Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change cloth­ing immediately.
• Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.
• Never tamper with safety devices. Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check there proper operation regularly. NEVER oper­ate a machine with a safety device that does not function properly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine run ning.
• Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extreme caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
Use ear protectors to avoid damage to hearing.
Always wear eye protection when operating machine.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity and type:
Oil Type: (API: SJ-SN)
Oil Capacity: W/ Filter: 64 Oz./1,89 L
Spark Plug: Champion RC12YC
Charging System: 16 Amps @ 3600 RPM Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
* Gasoline containing up to 10% ethanol (E10) is
acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi­neered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you can­not easily remedy, please contact a Sears or other qualified service center. We have com­ pe tent, well-trained representatives and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
3 Gallons/11,35 L Regular Unleaded *
SAE 30 (above 32°F/0°C) SAE 5W30 (below 32°F/0°C)
W/out Filter: 60 Oz./1,77 L
(Gap: .030"/0,76 mm)
Min. CCA: 230 Case size: U1R
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main tain ing, caring for and using your tractor.
• Follow instructions under “Main te nance” and “Stor age” sec tions of this manual.
• Wear proper Personal Protective Equip­ment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed footwear.
• Always let someone know you are outside mowing.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest­covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See ENGINE ASSEMBLY section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Craftsman® product
is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.
Here’s what the Repair Protection Agreement* includes:
Expert service by experienced
service technicians trusted in millions of homes every year.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement up to $1500 if
your covered product can’t be fixed.
Discount of 25% from regular price of
service and related installed parts not covered by the agreement.
Fast help by phone – phone support
from a service agent on all products to help troubleshoot problems. Think of us as a “talking owner’s manual.”
Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night.
The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, call 1-888-331-4569.
6
UNASSEMBLED PARTS
61/3-1 )5(
srehs
aW .D.O
(1) Small Retainer Springs
(5) Large Retainer Springs
If Equipped
(1) Anti-Sway Bar
(1) Small Retainer
Springs
Mower
(2) Rear
Lift Link Assemblies
(1) Front Lift Link Assembly
(1) Oil Drain Tube
(1) 3/4 O.D.
Washers
Mower Front Wheel
(1) Shoulder Bolt
(1) Wheel
Keys
(2) Keys
(1) 1-1/4 O.D.
Washer
(1) 3/8-16
Locknut
Quick Connect
Slope Sheet
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton. Cut along dotted lines on all four panels
• of carton. Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and remove.
7
02605
BEFORE REMOVING TRACTOR FROM SKID
CONNECT BATTERY
WARNING: Do not short battery ter-
mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in the Maintenance section of this manual for charging instructions.)
• Determine battery location. Battery loca­tion will be under the seat or the hood.
• Lift seat pan or hood to raised position.
• Remove two terminal caps and discard.
• First connect RED battery cable to positive (+) terminal with bolt and nut as shown. Tighten securely. Slide terminal cover over terminal.
• Connect BLACK grounding cable to negative (-) ter mi nal with remaining bolt and nut. Tighten se cure ly.
• Lower seat pan or hood.
NOTE: For battery installation see “REPLACING BATTERY” in the Service and Adjustments section in this manual.
Terminal Cover
Positive (Red) Cable
Negative
(Black) Cable
Label
Nut
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
Terminal Cap
Bolt
A
NOTE: You may now roll your tractor off the
skid. Continue using the instructions that follow to remove the tractor from the skid.
WARNING: Before start ing, read, un­ der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Raise attachment lift lever to its highest
po si tion.
2. Release parking brake by de press ing
clutch/brake ped al.
3. Place freewheel control in "trans mis sion
disengaged position" (See “TO TRANS­ PORT” in the Op er a tion section of this manual).
4. Roll tractor forward off skid. Continue with the in struc tions that follow.
TO INSTALL MOWER
1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, re lease pres sure from clutch/brake pedal, then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.
Parking Brake Lever
8
CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is located on left side of fender.
Lift Lever
2. ASSEMBLE FRONT GAUGE WHEEL
(W) TO FRONT OF MOWER
W
H
3. TURN STEERING WHEEL LEFT AND POSITION MOWER
• Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield (Q) to the right.
Front
Back
Engine
02965
Transaxle
Q. Deflector Shield
Q
Y
Z
H. Front Mower Bracket W. Front Gauge Wheel X. Shoulder Bolt Y. 1-1/4 O.D. Washer Z. 3/8-16 Locknut
K
C
I
X
4. SLIDE MOWER UNDER TRACTOR
• Bring belt forward and check belt for pro­per routing in all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under tractor.
F
M
B
L
A
W
E
H
C
S
D
Q
A. Mower Side Suspension Arms B. Retainer Spring C. Rear Lift Link(s) D. Right Side Rear Mower Bracket E. Front Lift Link Assembly F. Front Suspension Bracket H. Front Mower Bracket
I. Left Side Rear Mower Bracket K. Belt Tension Rod L. Locking Bracket M. Engine Clutch Pulley Q. Deflector Shield S. Anti-Sway Bar W. Front Gauge Wheel
9
A
Place 90° End Into Hole
02965
A. Mower Side Suspension Arms Q. Deflector Shield
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
• Pivot the integrated washer end of anti-
Q
sway bar (S) towards mower deck bracket on right side of mower. Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as shown.
ANTI-SWAY BAR (S)
Towards Towards Transaxle Mower Deck
90° End Integrated Washer End
• From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
Anti-Sway
Bar (S)
Location
Transaxle Bracket (T)
Located Between Rear Tires
Place 90° End Into Hole
S
T
NOTE: Depending on model, bracket (T) may
be different than shown but hole for anti-sway bar will be in same position/location.
S. Anti-Sway Bar T. Transaxle Bracket
S
T
D
D. Right Side Rear Mower Bracket S. Anti-Sway Bar T. Transaxle Bracket
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS
• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).
• Repeat on opposite side of tractor.
D
A
A. Mower Side Suspension Arms B. Retainer Spring D. Right Side Rear Mower Bracket
B
7. ATTACH REAR LIFT LINKS (C)
• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.
• Repeat on opposite side of tractor.
10
9. INSTALL BELT ON ENGINE CLUTCH
U
PULLEY (M)
• Disengage belt tension rod (K) from locking bracket (L).
• Install belt onto engine clutch pulley (M).
C
D
M
C. Rear Lift Link(s) D. Right Side Rear Mower Bracket U. Hole
8. ATTACH FRONT LINK (E)
• Turn steering wheel to position wheels straight forward.
• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).
• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).
• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).
NOTE: Requires deck lifting.
Front Link
Location
M
M. Engine
Clutch Pulley
IMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and engage slowly.
• Raise attachment lift to highest position.
• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.
MOWER DRIVE BELT INSTALLATION
Follow procedure described in “TO REPLACE MOWER BLADE DRIVE BELT” in the "Ser­vice and Adjustments" section of this manual.
F
G
E
E. Front Lift Link Assembly F. Front Suspension Bracket G. Large Retainer Spring H. Front Mower Bracket J. Small Retainer Spring M. Engine Clutch Pulley
H
J
11
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
Before you operate your new trac tor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist:
All assembly instructions have been
com plet ed.
No remaining loose parts in carton.Battery is properly prepared and charged. Seat is adjusted comfortably and tight-
ened securely.
All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated at the factory).
Ensure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Ensure
they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are
still secure and wires are properly clamped.
Before driving tractor, be sure free wheel
control is in “transmission engaged” posi­tion (see “To Trans port” in the Operation section of this man u al).
While learning how to use your tractor, pay ex­tra attention to the following important items:
Engine oil is at proper level.Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
Become familiar with all controls, their
location and function. Operate them before you start the engine.
Ensure brake system is in safe operating
condition.
Ensure Operator Presence System and
Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission be-
fore op er at ing your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START EN­ GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
12
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
ENGINE
OFF
OPERATION
SYSTEM (ROS)
ATTACHMENT
DISENGAGED
(Automatic Models only)
CLUTCH
FREE WHEEL
ENGINE
START
REVERSE FORWARD FUEL BATTERYREVERSE
ENGINE
ON
ATTACHMENT
CLUTCH
ENGAGED
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
DIFFERENTIAL
LOCK
DANGER, KEEP
HANDS AND
FEET AWAY
CHOKE FAST SLOWREVERSE NEUTRAL HIGH LOW
CLUTCH/
BRAKE PEDAL
LIGHTS ONCRUISE CONTROL
KEEP AREA CLEAR SLOPE HAZARDS
PARKING
BRAKE
(SEE SAFETY RULES SECTION)
15
MOWER HEIGHT
PROTECTION
RECOMMENDED
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
IGNITION
SWITCH
MOWER
LIFT
EAR
15
13
KNOW YOUR TRACTOR
READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
D
B
A
M
P
F
C
Our tractors conform to the applicable safety standards of the
American National Stan dards Institute.
H
E
G
J
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach­ments mounted to your trac tor.
(B) CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and start ing the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE CONTROL
- Used to control
engine speed.
(E) ATTACHMENT CLUTCH LEVER -
Used to engage the mower blades, or other at tach ments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation
of mower or other powered attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
MOTION CONTROL LEVER - Selects the
(J)
speed and di rec tion of the tractor..
(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly tow ing the trac tor with the engine off.
(P) SERVICE MINDER/HOUR METER
Indicates when service is required for the engine and mower.
14
-
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, re lease pres sure from clutch/brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.
C
B
STOPPING
MOWER BLADES -
• To stop mower blades, move at tach ment
clutch control to disengaged po si tion (
).
ENGINE -
• Move throttle control (D) to slow position. NOTE: Failure to move throttle control
to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “brown­ing” of grass. To elim i nate this possibility, always stop en gine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as de scribed above, before leav ing the operator's position.
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than full speed
(fast) reduces engine's operating efficiency.
• Full speed (fast) of fers the best mower
per for mance.
D
( ) Attachment
Clutch Control “Engaged”
( ) Attachment
Clutch Control “Dis en gaged”
GROUND DRIVE -
• To stop ground drive, depress brake pedal all the way down.
• Move motion control lever to neutral posi­tion.
F
15
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever. (J)
J
1. Start tractor with motion control le ver in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUT TING HEIGHT
The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.
A
• Put attachment lift lever in desired cutting
height slot.
The cutting height range is ap prox i mate ly 1 to 4" (25,4 to 101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approxi-
mately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better look­ing lawns, mow often and after moderate growth.
• For best cutting performance, grass over
6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).
9/16”
3/4”
2. With mower in desired height of cut po si­ tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro pri ate hole. Tighten se cure ly.
3. Repeat for all, installing gauge wheel in same adjustment hole.
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut with attach­ment lift lever.
2. Start mower blades by engaging at tach­ ment clutch control.
TO STOP MOWER BLADES
Disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield in place.
16
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the at­tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach­ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing area.
1. Move motion control lever to neutral (N)
position.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.
3. Look down and behind before and while
backing.
4. Slowly move motion control lever to
reverse (R) po si tion to start movement.
5. When use of the ROS
is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position (Normal Operating)
8
2
8
2
0
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills
with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
• To restart movement, slowly re lease park­ing brake and brake ped al.
• Slowly depress appropriate drive pedal to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with at tach ment lift control.
2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) mph (3,2 km/h).
• To reengage transmission, reverse above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH­ MENTS
Tow only the attachments that are rec om­ mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE MINDER/HOURMETER
Service Minder shows the total number of hours the engine has run and indicates when the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower, see the Maintenance section of this manual.
NOTE: Service Minder runs when the igni­tion key is in any position but “STOP”. For accurate reading, ensure key remains in the “STOP” position when engine is not running.
17
SMART LAWN APP
The app's automated maintenance dash­board and log will help you keep your machine running at peak performance and protect your investment by tracking total hours across the lifetime of you equipment.
Receive alert notifications when it's time to perform essential maintenance tasks. Your dashboard provides real time monitoring and indicates when it's time for you to check or change the oil, air filter, blades or battery. The app also enables you to locate and contact service centers, access step-by-step instructions to perform routine maintenance and purchase replacement parts directly from you mobile device.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped from the factory already filled with sum mer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If nec es sary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Main te nance sec tion of this man u al).
• To change engine oil, see the Main te nance
section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in tempera­tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc­ tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Ensure freewheel control is in the trans­ mis sion en gaged position.
2. Sit on seat in operating position, depress brake pedal and set parking brake.
3. Move attachment clutch to dis en gaged position.
4. Move throttle control to choke po si tion.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clock wise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throt tle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
18
WARM WEATHER STARTING (50°F (10°C) and above)
6. When engine starts, move the throt tle control to the fast position.
• The attachments and ground drive
can now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as de scribed above.
COLD WEATHER STARTING (50°F (10°C) and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, im me di ate ly move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem­ per a ture, the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weath er, the
trans mis sion should be warmed up as fol­lows:
1. Ensure the tractor is on level ground.
2. Release the parking brake and let the brake slowly re turn to operating po si tion.
3. Allow one minute for trans mis sion to warm up. This can be done during the engine warm up period.
• The attachments can also be used
during the engine warm-up period after the trans mis sion has been warmed up.
PURGE TRANSMISSION
CAUTION: Never engage or dis en gage
freewheel lever while the engine is run ning. To ensure proper operation and per for mance,
it is rec om mend ed that the trans mis sion be purged before operating trac tor for the first time. This procedure will remove any trapped air inside the trans mis sion which may have de vel oped dur ing shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or re place ment, it should be purged after re in stal la tion before operating the tractor.
1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position (See “TO TRANS PORT” in this section of manual).
3. Sitting in the tractor seat, start en gine. After the engine is running, move throttle control to slow position. With motion control lever in neutral po si tion, slowly disengage clutch/brake pedal.
CAUTION: At any time, during step 4,
there may be movement of the drive wheels.
4. Move motion control lever to full for ward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
5. Move motion control lever to neutral posi­tion. Shutoff engine and set parking brake.
6. Engage transmission by placing free­ wheel control in engaged position (See “TO TRANSPORT” in this sec tion of manual).
7. Sitting in the tractor seat, start en gine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly dis en gage clutch/brake pedal.
8. Slowly move motion control lever forward, after the tractor moves ap prox i mate ly five (5) feet (1,5 m), slowly move motion control lever to reverse po si tion. After the tractor moves ap prox i mate ly five (5) feet (1,5 m) return the motion control lever to the neutral position. Repeat this pro ce dure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal operation.
19
MOWING TIPS
02500
• DO NOT use tire chains when the mower hous ing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim ming.
• Drive so that clippings are dis charged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir­able clumps. Allow grass to dry before mowing.
Always operate engine at full throt tle when mowing to assure better mow­ing performance and prop er dis charge of material. Reg u late ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
• When operating attachments, se lect a ground speed that will suit the terrain and give best performance of the at tach ment being used.
20
MAINTENANCE
BEFORE
MAINTENANCE SCHEDULE
Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems
T
Check for Loose Fasteners
R
Check/Replace Mower Blades
A
Lubrication Chart
C T
Check Battery Level
O
Clean Battery and Terminals
R
Clean Debris off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts
Check Engine Oil Level Change Engine Oil (models with oil filter) Change Engine Oil (models without oil filter)
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
Clean Engine Cooling Fins
E
Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil.
EACH
USE
4 - Not required if equipped with maintenance-free battery
5 - See Cleaning in Maintenance Section.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your en­gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
EVERY
EVERY
8
HOURS
25
HOURS
3
4
5
1,2
2
2
EVERY
EVERY
HOURS
100
50
HOURS
1,2
6
,
21
2
2
6 - Inspect the muffler every 50 hours of operation
or six months for signs of damage. If damage is found, refer to the repair parts list or contact your
local dealer to order a replacement.
EVERY
SEASON
BEFORE
STORAGE
LUBRICATION CHART
Spindle
Zerk
Front
Wheel Bearing Zerk
Steering
Spindle
Zerk
Front Wheel
Bearing Zerk
Engine
Sector Gear Teeth
02501
Mandrel
Zerks
General Purpose GreaseRefer to Maintenance “ENGINE” Section.
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cat ed, use only a dry, pow dered graphite type lu bri cant sparingly.
21
TRACTOR
Always observe safety rules when per form­ ing any main te nance.
BRAKE OPERATION
If tractor requires more than 5 feet (1,5 m) to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en­ gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the at­ tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never oper­ate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.
• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.
Ros "On" Position
Engine "On" Position (Normal Operating)
BLADE CARE
For best results mower blades must be sharp. Re place worn, bent or damaged blades.
CAUTION: Use only a replacement blade
approved by the manufacturer of your tractor. Using a blade not approved by the manu­facturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to allow
access to blades. NOTE: Protect your hands with gloves and/
or wrap blade with heavy cloth.
2. Remove blade bolt by turning coun ter-
clock wise.
3. Install new blade with stamped "GRASS
SIDE" facing the ground. IMPORTANT: To ensure proper as sem bly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs./62-75 Nm). IMPORTANT: Special blade bolt is heat
treated.
Blade
Star
Mandrel Assembly
Center Hole
Blade Bolt (Special)
BATTERY
Your tractor has a battery charging sys tem which is suf fi cient for normal use. How ev er, periodic charging of the bat tery with an au­tomotive charger will ex tend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of elec tro lyte is not necessary.
22
TO CLEAN BATTERY AND TER MI NALS
02463
Corrosion and dirt on the battery and termi­nals can cause the battery to “leak” power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.
3. Rinse the battery with plain water and dry.
4. Clean terminals and battery cable ends with wire brush until bright.
5. Coat terminals with grease or pe tro leum jelly.
6. Reinstall battery (See “REPLACING BATTERY" in the Service and Ad just­ ments section of this manual).
TRANSAXLE MAINTENANCE
The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or trans mis sion while engine is running or while the trans mis sion is hot. To prevent pos si ble damage to seals, do not use high pres sure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades
are intact and clean.
• Inspect cooling fins for dirt, grass clippings
and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool ing fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near­ est Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if neces­sary. The belts are not ad just able. Re place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SJ-SN. Select the oil’s SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
5W-30
-20 0 30 40
F C
-20 0
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
32
-10
SAE 30
60
10
20 30 40
100
80
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SJ-SN.
• Ensure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
LOWER DASH COVER REMOVAL
1. Raise hood.
2. Remove fastener from lower dash cover. CAUTION: Remove lower dash cover care-
fully to ensure cover tabs are not broken.
3. Slide lower dash cover up to release cover tabs from tapered slots in lower dash and remove.
Lower Dash Cover
Fastener
Slots
Tabs
4. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
5. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
Oil Drain Valve
Closed and Locked Position
Yellow Cap
Drain
Tube
23
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