Craftsman 917273860 Owner’s Manual

Owner's Manual

(RRFTSMRN°

20.0 HP, 42" Mower Electric Start

Automatic Transmission

Model No.

917.273860

[_ This product has a mowemission engine which operates

Read and follow aH Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman webske:www.sears.com/craftsman

differentmy from previously buimtengines. Before you start the engine, read and understand this Owner's Manuak

For answers to your questions

about this product, Call:

1_800°659-5917

Sears Craftsman Help Line 5 am =5 pm, Men =Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................8

Operation.............................................11

Maintenance.......................................18

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2)yearsfromthe dateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto the instructionsin theowner'smanual, Searswillrepairor replacefree of charge anypartsthatarefoundto be defectivein

materialor workmanshipaccordingto the guidelinesof coveragelistedbelow.Sears willalsoprovidefree laborfor theseapplicablewarrantedparts forthe twofullyears.

Duringthefirst30 daysof purchase,therewillbe no chargesto servicetheproduct atyour homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryour

convenience,IN HOMEwarrantyservicewill still be availableafterthefirst 30days of purchase,but a tripchargewillapply.ThischargewillbewaivediftheCraftsman

productis droppedoffat an authorizedSears location.Forthe nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME@.Thiswarrantyappliesonly whilethisproduct

iswithinthe UnitedStates. ThisWarrantydoesnotcover:

Expendableitemswhichbecomewornduringnormaluse,includingbutnot limitedto blades,spark plugs,aircleaners,belts,andoilfilters.

StandardMaintenanceServicing,oilchanges, or tune-ups

Tire replacementor repaircausedby puncturesfromoutsideobjects,suchas nails, thorns,stumps,or glass.

Repairsnecessarybecauseofoperatorabuse,includingbut not limitedto,damage

causedbytowingobjectsbeyondthecapabilityof theridingequipment,impacting

objectsthat bendthe frameor crankshaft,orover-speedingthe engine. Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,elec-

trical and mechanicaldamagecaused byimproperstorage,failureto usethe proper

gradeand amountof engineoil, failuretokeepthe deckclearofflammabledebris, orfailureto maintaintheequipmentaccordingto the instructionscontainedin the

owner'smanual.

, Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto be contami-

natedoroxidized(stale). Ingeneral,fuel shouldbe usedwithin30days of itspur-

chasedate.

• Normaldeteriorationandwearof the exteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedforcommercialor rentalpurposes.

MaintenanceSchedule........................18

ServiceandAdjustments.....................23

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONBATTERY Forninety(90)daysfromdateof purchase,if anybatteryincludedwiththis riding

equipmentprovesdefectivein materialorworkmanshipandour testingdeterminesthe batterywill notholdacharge,Searswill replacethe batteryatno charge. Duringthe

first 30days of purchase,therewill benochargesto replacethe batteryatyourHOME. Afterthefirst30 days,foryour convenience,IN-HOMEwarrantyservicewill still be avail-

ablebuta trip chargewill apply.ThischargewillbewaivediftheCraftsmanproductis droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME@. Thisbatterywarrantyappliesonly whilethisproductiswithintheUnitedStates.

Thiswarrantygivesyou specificlegalrights,andyou mayalsohaveother rights,which

vary,from stateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

mMPORTANT:Thiscuttingmachineis capableofamputatinghandsandfeet and throw- ingobjects.Failureto observethe followingsafetyinstructionscould resultin serious

injuryor death. _WARNING: In orderto preventac-

cidentalstarting whensettingup,trans-

porting,adjustingor makingrepairs,

alwaysdisconnectspark plugwire and

placewire whereit cannotcontactspark

_lbug"

WARNmNG:Do notcoastdowna hill in

neutral,you maylosecontrolof thetractor. _WARNmNG: Towonlythe attachments that arerecommendedbyandcomplywith specificationsofthe manufacturerofyour tractor.Usecommonsensewhen towing. Operateonlyatthe lowestpossiblespeed whenon aslope. Tooheavyof a load, while ona slope,is dangerous.Tirescan

losetractionwiththe groundandcause

uto losecontrolofyourtractor.

WARNmNG:Engineexhaust,someof its

constituents,andcertainvehiclecompo-

nentscontainoremitchemicalsknown to theStateofCaliforniato causecancer

and birthdefectsorother reproductive

harm. _WARNmNG:Batteryposts,terminals

and relatedaccessoriescontainleadand

leadcompounds,chemicalsknownto the Stateof Californiatocausecancerand

birthdefectsorotherreproductiveharm. Wash hands after handling.

L GENERAL OPERATmON ,, Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

,, Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

,, Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

,, Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

,, Never carry passengers.

Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or un- loading the machine into a trailer or

truck. Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves

and others from serious injury. Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

H. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Taft grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless neces- sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Ill.CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never as- sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult. Be alert and turn machine off if children

enter the area. Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

iV,SERVICE @ Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to coo[ before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

@ Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

@ Never tamper with safety devices.

Check their proper operation regularly.

@ Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

@Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

@ Never make adjustments or repairs with

the engine running.

@Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

@ Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-

just and service as required.

Besurethearea isclear ofotherpeople beforemowing.Stop machineif anyone

entersthearea. Nevercarry passengersor children

evenwiththe bladesoff. Do not mowinreverseunlessabso-

lutelynecessary.Alwayslookdown and behindbeforeandwhile backing.

Nevercarrychildren.Theymayfalloff andbeseriouslyinjuredorinterferewith

safemachineoperation. Keepchildrenout of themowingarea

andunderthe watchfulcareofanother responsibleadult.

Bealert andturnmachineoff ifchildren enterthearea.

Beforeand when backing,lookbehind anddownforsmallchildren.

Mowupanddownslopes (15° Max),not

across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECmFmCATmONS

Gasoline Capacity 4.0 Gallons and Type: Unleaded Regular

Oil Type SAE10w30(above 32°F)

APFSG-SL): SAE 5W-30(Below 32°F

Oil Capacity: W/Filter 3.0 Pints Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5 (MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPM System:

Battery: Amp/Hr: 35

Min. CCA: 280 Case Size: U1R

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSmBIUTmES * Read and observe the safety rules.

Follow a regular schedule in main-

taining, caring for and using your tractor.

Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNmNG: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re- quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAmR PROTECTmON

Congratulations on making a smart pur- chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to

time. That's when having a Repair Protec- tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service=related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

• Fast help by phone = phone support from a Sears technician on products requiring in=home repair, plus conve- nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair

specialists, who have access to over 4.5 million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions appiyo For prices and additional information

call 1o800o827=6655o SEARS mNSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

I2¢

Steering Wheel

Steering

Boot

1/2-20 (1) Locknut

(1) Locknut

1/4-28

Steering Wheel Adapter

(1) Washer 17/32 x 1-3/16 x 12

Gauge

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

Extension

Shaft

_ teering

_(1) Knob

For Future Use

Keys

Slope Sheet Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" wrench Pliers (2) 7/16" wrenches Utility knife Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels fiat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVmNG TRACTOR FROM SKID

ATTACH STEERmNG WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

mMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

Unsert

_....__._-1/2 Hex Nut

L_ Large FUatWasher

Steering

WheeU

Steering Boot

Tabs

Shaft

1/4 Locknut i '_:',-_J_

Lowe r _ _ --. ,

8. Remove protective materials from trac- tor hood and grill.

mMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service af- ter month and year indicated on label (label

located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section

of this manual for charging instructions).

.i-,, 1/4 Hex BoUt

, -. .., Slots

mNSTALLSEAT

Adjustseatbeforetighteningadjustment

knob.

1. Removeadjustmentknoband flat washersecuringseat to cardboard

packingand setasidefor assemblyof

seatto tractor.

2. Pivotseat upwardandremovefrom thecardboardpacking.Removethe cardboardpackinganddiscard.

3. Placeseatonseat panso headof shoulderboltispositionedoverlarge slotted holeinpan.

4. Pushdownonseat to engageshoul- der bolt inslot andpullseattowards

rearoftractor.

5. Pivotseatand panforwardand as- sembleadjustmentknobandflat washerloosely.Donottighten.

6. Lowerseatinto operatingpositionand sit in seat.

7. Slide seatuntilacomfortableposition

isreachedwhichallowsyouto press

clutch/brakepedalallthewaydown.

8. Get off seatwithout movingitsad- justedposition.

9. Raiseseatandtightenadjustment

knobsecurely.

Seat

BoUt

FUatWasher

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid. TO ROLLTRACTOR OFF SKiD (See

Operation section for mocation and function of controms)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRmVE TRACTOR OFF SKID (See Operation section for mocation and function of controms)

_WARNmNG: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

mNSTALL MULCHER PLATE

(If previousmy removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

,dI_OAUTmON: Do not remove deflector shield from mower.

Deflector ShieUd

MuUcher PUate

Latch Hooks

TO CONVERT'TO BAGGmNG OR

DmSCHARGING

Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are designed

for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated

at the factory for shipping purposes. Cor- rect tire pressure is important for best

cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSmTmON OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

_CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist: ,/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-

ened securely. ,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory). ,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. ,/Check wiring. See that all connections

are still secure and wires are properly

clamped. ,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe oper-

ating condition. ,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

®@@@@

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR

TRACTOR

Comparethe illustrations'withyourtractorto familiarizeyourselfwith the locationsof

variouscontrolsandadjustments.Savethis manualfor future reference.

Switch

Attachment CDtch Lever

Ammeter Plunger

ignition Switch Position

Lift Lever

Throttle/Choke

Control

Clutch/Brake Pedal

Freewheel Control

Attachment

Lift Lever

Height indicator

Parking Brake Lever

Motion Control Lever

Our tractors conform to the safety standards of the

American National Standards anstitute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT UFT LEVER = Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

mGNmON SWITCH - Used for starting and stopping the engine.

UFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

ThrottUe/Choke Position Lever "Engaged" ControU ', _:-__:-_>--. Position

"Brake" Attachment CUutch

\ : UgnitionKey ,

CIutch__-_ "_Position

Brake\ f :\\_\_¢_ ,/ ....

_, - ,\ _ , \\ ,_,\\_) ParKing BraKe

b'eaau \ _ ', X\, _\\\_ ......

____ - _\',. \\_ / Ln.gagea

STOPPING

MOWER BLADES -

To stop mower blades, move attachment clutch lever to disengaged position.

GROUND DRIVE -

To stop ground drive, depress clutch/ brake pedal all the way down. Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

* Never use choke to stop engine.

"O,senga0ed'

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

Operating engine at less than full

throttle reduces the battery charging

rate. Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height. ,, Grasp lift lever.

• Press plunger 'with thumb and move lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot

months. For healthier and better look- ing lawns, mow often and after moder-

ate growth. For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

mMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer Spring

"- Z J"

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Lift Lever High

Attachment Position CUutch Lever

"En( Low Position Position

"Disengaged" Shield

Position

TO OPERATE ON HILLS

_WARNmNG: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi- tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest posi- tion with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWmNG CARTS AND OTHER ATTACH-

I_IENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGmNE OraL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine off with tractor on level

ground.

2. Pull up and remove oil fill cap/dipstick;

wipe oil off. Reinsert the dipstick into the tube and push down firmly into place. Remove and read oil level. If necessary, add oil until "FULL:' mark

on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOUNE

Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will in- crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

AII_CAUTmON: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline near an open flame.

mMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good cold weather starting. CAUTmON: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle control to the fast position.

The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control

to fast position. This may require an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

The attachments can also be used dur- ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.)

PURGE TRANSMISSmON

A(_,CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

mMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in "transmission dis-

engaged" position (See "TO TRANS- PORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutrat (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing freewheel control in "transmission

engaged" position (See "TO TRANS- PORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for- ward, after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and ready for normal operation.

MOWmNG TraPS

Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual. The left hand side of mower should be

used for trimming. Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the trac-

tor. This will result in a more even distri- bution of clippings and more uniform

cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

MULCHING MOWING TIPS mMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

The speciat mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be exposed to direct sunlight.

For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

(

_, i( ,J

If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

* When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

00272

Max 1/3

Certain types of grass and grass conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and

graining of the lawn.

.A,.TE.A.OESO.EOU'E

F,LL,.OATES

AS YOU COMPLETE /__._" .......

REGULAR SERVICE f_r/J%'4r_/£-'4r_-_£'_r SERVICE DATES

Check Brake Operation _1_

Check Tire Pressure Check Operator Presence and

T Interlock Systems I_ R Check for Loose Fasteners If Ks

A Sharpen/Replace Mower Blades Ks

C Lubrication Chart I_ If

0 Check Battery Level _4

R Clean Battery and Terminals If If

Check Transaxle Cooling i/

Check V-Belts I_ Check Engine Oil Level If If

Change Engine Oil (with oil filter) lI_'1,2 If

E Change Engine Oil (without oil filter) _1_1, 2 N Clean Air Filter _2

G Clean Air Screen _2

N_ Inspect Muffler/Spark E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins If

Replace Spark Plug If I_ Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter _#

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

Arrester

GENERAL RECOMMENDATmONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil, 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

LUBRmCATmON CHART

(OFront Wheel

Bearing ..... =='

Zerk

@Engine ,_

@ General Purpose Grease @ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

i r

t i

,(gFront Wheel

01964 _i

Spindle

Zerk

ng Zerk

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