Craftsman 917273811 Owner’s Manual

Owner's Manual

CRI FTSMIIN°

18.5 HP,42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.2738tl

i]_ his product has a low emission engine which operates

Read and follow alJ Safety Rules and instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1°800°659°5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 17

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

o Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups

o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

o Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

o Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the owner's manual.

o Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.

o Normal deterioration and wear of the exterior finishes, or product label replacement. o Riding equipment used for commercial or rental purposes.

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts .......................................... 32

Sears Service ......................... Back Cover

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME@.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeet and throw- ingobjects.Failureto observethefollowingsafetyinstructionscould resultinserious

injuryor death.

_IWARNING: In ordertopreventac- °

cidentatstartingwhen settingup,trans- porting,adjustingor makingrepairs,

alwaysdisconnectsparkplugwireand placewirewhereitcannotcontactspark

plug.

_I_WARNING: Do notcoastdowna hillin

neutral,you maylosecontrolofthetractor.

_IWARNING: Towonlythe attachments that are recommendedbyandcomplywith o

specificationsof the manufacturerofyour o

tractor.Usecommonsensewhen towing.

Operateonly at the lowestpossiblespeed o whenon a slope. Tooheavyof a load, while on aslope,isdangerous. Tirescan o

losetractionwiththe groundandcause you to losecontrolof yourtractor, o

_IWARNmNG:Engineexhaust,someof

itsconstituents,and certainvehiclecom- °

ponentscontainor emitchemicalsknown to the Stateof Californiato causecancer

andbirthdefectsor other reproductive °

harm. _:_IWARNING:Batteryposts,terminals

andrelatedaccessoriescontainleadand

leadcompounds,chemicalsknownto the

Stateof Californiato causecancerand

birthdefectsorother reproductiveharm. Wash hands after handling.

L GENERAL OPERATION

o Read,understand,andfollowall instruc-

tions inthe manualandon the machine beforestarting.

o Only allowresponsibleadults,who are

familiarwith the instructions,tooperate themachine.

o Clearthe areaof objectssuch as rocks,

toys,wire, etc., whichcouldbe picked up andthrownby the blade.

o Be surethearea isclearofother people

beforemowing.Stop machineif anyone entersthe area.

o Nevercarry passengers.

o Do not mowin reverseunlessabso-

lutelynecessary.Alwayslookdown and behindbeforeandwhile backing.

Beawareof the mowerdischargedirec-

tion anddo not pointit atanyone. Do

notoperatethe mowerwithouteither

the entiregrasscatcheror theguardin

place. Slowdownbeforeturning. Neverleavea runningmachineunat-

tended. Alwaysturnoff blades,set

parkingbrake,stopengine,and remove keysbeforedismounting.

Turnoff bladeswhennot mowing.

Stopenginebeforeremovinggrass catcheror uncloggingchute.

Mowonly in daylightorgood artificial light.

Donot operatethemachinewhile under the influenceofalcoholor drugs. Watchfortrafficwhenoperatingnearor

crossingroadways.

Useextracarewhenloadingor un-

loadingthe machineinto a traileror truck.

Dataindicatesthatoperators,age60 yearsand above,are involvedina large

percentageof ridingmower-relatedin- juries. Theseoperatorsshouldevaluate their abilityto operatethe ridingmower

safelyenoughto protectthemselvesand othersfrom seriousinjury.

Keepmachinefree ofgrass, leavesor other debrisbuild-upwhichcantouch

hotexhaust/ engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

H. SLOPE OPERATmON

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO: o Mowup anddownslopes,notacross.

o Removeobstaclessuch as rocks,tree

limbs,etc.

o Watchfor holes,ruts,or bumps. Un-

eventerraincouldoverturnthe machine.

Taft grass can hide obstacles.

o Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

o Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

o Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

o Keep all movement on the slopes slow

and gradual Do not make sudden changes in speed or direction.

o Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

o Do not mow near drop-offs, ditches,

or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves In.

o Do not mow on wet grass. Reduced

traction could cause sliding.

o Do not try to stabilize the machine by

putting your foot on the ground.

o Do not use grass catcher on steep

slopes.

HI. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras- sume that children will remain where you

last saw them. o Keep children out of the mowing area

and under the watchful care of another responsible adult.

o Be alert and turn machine off if children

enter the area.

o Before and when backing, look behind

and down for small children.

o Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

o Never allow children to operate the

machine.

o Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

inV.SERVmCE

o Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

o Never run a machine inside a closed

area.

o Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

o Never tamper with safety devices.

Check their proper operation regularly.

o Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

o Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

o Never make adjustments or repairs with

the engine running.

o Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

o Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

o Check brake operation frequently. Ad-

just and service as required.

o Be surethearea isclearofother people

beforemowing.Stopmachineif anyone entersthe area.

o Nevercarry passengersor children

evenwith thebladesoff.

o Do not mowin reverseunlessabsom

lutelynecessary.Alwayslookdown and behindbeforeandwhile backing.

o Nevercarry children.Theymayfall off

andbe seriouslyinjuredorinterferewith safemachineoperation.

o Keepchildrenout of the mowingarea

andunderthe watchfulcare ofanother responsibleadult.

o Be alert andturn machineoff ifchildren

enterthe area.

o Beforeandwhen backing,lookbehind

anddownfor smallchildren.

o Mowup anddownslopes(15° Max),not

across.

o Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

o Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

o Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

o If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

o Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECmFICATmONS

Gasoline 4.0 Capacityand Unleaded

Type: Regular Oil Type SAE 30 (above 32°F)

'APFSG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/'Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH):

Tire Pressure: Front: 14 PSI

Charging System: 3 Amps Battery

Battery: Amp/Hr: 28

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATmONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES o Read and observe the safety rules.

o Follow a regular schedule in main-

taining, caring for and using your tractor.

o Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual

_bWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark attester meeting applicable local or state

Forward:

t st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3

Reverse: 1.5

Rear: t0 PSI

5 Amps Headlights

Min. CCA: 230 Case Size: U1R

laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states

may have similar laws. Federal laws apply on federal lands. A spark attester for the

muffler is available through your nearest Sears service center (See REPAIR PARTS

section of this manual). REPAmR PROTECTmON

Congratulations on making a smart pur- chase.Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement: o Expert service by our 12,000 profe-

sional repair specialists.

o Unlimited service and no charge for

parts and labor on all covered repairs.

o Product replacement if your covered

product can't be fixed.

o Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-

nance check.

o Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information

call 1-800-827-665&

SEARS INSTALLATmON SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

Steering Wheel

Adapter

(1) Locknut 1/2-20

Seat

(1) Washer

@ 17/32 x 1-3/16 x 12 Gauge

_(1) Knob

(1) Locknut 1/4-28

Steering

Extension

Steering Shaft

Boot

Keys

(2) Keys

(1) Oil Drain Tube

For Future Use

Slope Sheet

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON 1, Remove all accessible loose parts and

parts boxes from carton.

2, Cut along dotted lines on all four pare

els of carton, Remove end panels and lay side panels flat,

3, Check for any additional loose parts or

cartons and remove.

BEFORE REMOVmNG TRACTOR FROM SKmD

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in exm

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

iMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

<_------ insert

_------- 1/2 Hex Nut

_----------- Largo Flat

_@_ Washer

Steering

Wheel JJ

Steering Boot

Adapter ......... ___

1/4 Locknut _.._ @_

Lower

Steering ....

Shaft ..... .

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from trac- tot hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service af_

ter month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6m10 amps.

(See "BATTERY" in Maintenance section of

this manual for charging instructions).

Terminal Terminal

_1/4 Hex

"" " ' Tab

"-'- "'' Slots

Extension

///Shaft

Bolt

Label

iNSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3, Place seat on seat pan so head of

shoulder bolt is positioned over large slotted hole in pan.

4, Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of tractor.

5, Pivot seat and pan forward and as=

semNe adjustment knob and flat

washer loosely. Do not tighten.

6, Lower seat into operating position and

sit in seat.

7, Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down,

8, Get off seat without moving its ad=

justed position.

9, Raise seat and tighten adjustment

knob securely,

Seat

Bolt

Flat Washer

Adjl Knob

NOTE: You may now roll or drive your

tractor off the skid, Follow the appropriate

instruction below to remove the tractor

from the skid,

TO ROLL TRACTOR OFF SKmD (See

Operation section for mocation and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2, Release parking brake by depressing

clutch!brake pedal.

3, Place gearshift lever in neutral (N)

position,

4, Roll tractor forward off skid.

5, Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKmD (See

Operation section for mocation and

function of controms) ,_WARNmNG: Before starting, read, un=

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well=ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi=

tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7, Depress clutch/brake pedal into full

"BRAKE" position and hold, Move gear- shift lever to Ist gear.

8, Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9, Apply brake to stop tractor, set park=

ing brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow,

mNSTALLMULCHER PLATE

(ff previousmy removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

_CAUTION: Do not remove deflector

shield from mower.

CHECK FOR PROPER POSmTmON OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of this manual.

Deflector Shield

Mulcher

Latch Hooks

TO CONVERTTO BAGGmNG OR

DmSCHARGmNG Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

CHECKTmRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance. , Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower hous-

ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

,/CHECKLIS T

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline. ,/Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe oper-

ating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'-,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

®@@@@

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which, ifnot avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicatesa hazard which, ifnot avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KN OW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke

Control

Clutch/Brake Pedal

Ammeter

Attachment Clutch Lever

ignition Switch Light Switch

Parking Brake Lever

Position

Lift Lever Plunger

-- Attachment Lift Lever

Height

Adjustment

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER- Used to engage the mower blades, or other at-

tachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH!BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor.

01946

IGNmTmON SWITCH - Used for starting and stopping the engine.

LmFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. UGHT SWITCH POSmTION - Turns the

headlights on and off. PARKmNG BRAKE LEVER _ Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL _ Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKmNG CRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever "Engaged: Position

nition Key

Throttle/

Choke Control

Clutch/ Brake Pedal

"Disengaged" "Brake" Lever

Position Position

STOPPING MOWER BLADES -

o To stop mower blades, move attachment

clutch lever to "DISENGAGED" position.

GROUND DRWE - o To stop ground drive, depress clutch!

brake pedal all the way down.

o Move gearshift lever to neutral (N)

position.

ENGINE - o Move throttle control to slow position.

NOTE: Failure to move throttle control

to slow position and allowing engine to

idle before stopping may cause engine to "backfire".

o Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use,

o Never use choke to stop engine.

,"Disengaged"

Position

Parking Brake

"Engaged"

Position

Gearshift

iMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

o Operating engine at less than fuji

throttle reduces the battery charging

rate.

o Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired po- sition.

3. Slowly release clutch/brake pedal to start movement.

iMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height. o Grasp lift lever. o Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-t/2 to 4". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

o The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth,

. For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to de- sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this section of manual),

2, Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3, Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin, Gauge wheels should be slightly off the ground,

4, Replace retainer spring into clevis pin,

5, Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck,

Retainer

Spring

i Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills,

1. Select desired height of cut.

2, Start mower blades by engaging at-

tachment clutch control,

TO STOP MOWER BLADES - disengage attachment clutch control, _,CAUTmON: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place,

Clutch Lever "Engaged'

"Disengag Position

Shield

TO OPERATE ON HILLS ,_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual. , Choose the slowest speed before start-

ing up or down hills.

. Avoid stopping or changing speed on

hills.

. If slowing is necessary, move throttle

control lever to slower position.

. If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

. Move gearshift lever to 1st gear, Be

sure you have allowed room for tractor

to roll slightly as you restart movement,

o To restart movement, slowly release

parking brake and clutch/brake pedal,

o Make all turns slowly,

TO TRANSPORT . Raise attachment lift to highest position

with attachment lift control.

. When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

. Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWmNG CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGmNE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FULL:' mark on dipstick is reached. Do not overfill.

o For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance

section of this manual).

o To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

o Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan- tities that can be used within 30 days to assure fuel freshness.

_ICAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should

be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGmNE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

6. When engine starts, move the throttle

control to the fast position.

o The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

6. When engine starts, leave throttle

control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

COLD WEATHER STARTING ( 50 ° F and below) 6, When engine starts, leave throttle

control in choke position until engine

warms up and begins to run roughly,

Once rough running begins, imme-

diately move the throttle control to the fast position, Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up),

o The attachments can also be used dur-

ing the engine warm-up period,

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual),

MOWING TIPS

o Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual,

o The left hand side of mower should be

used for trimming.

o Drive so that clippings are discharged

onto the area that has already been cut, Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more

uniform cutting,

o When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making

left hand turns until finished,

o Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

o When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used,

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

o The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this will provide the best recut-

ting action of the blades.

o Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried, the newly cut area will not be exposed to direct sunlight.

For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

MAX 1/3

........... I

_ J

o If grass is extremely tall, it should be

mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

o Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps, Allow grass to dry before mowing,

o Certain types of grass and grass

conditions may require that an area be mulched a second time to completely

hide the clippings, When doing a sec-

ond cut, mow across (perpendicular) to the first cut path.

o Change your cutting pattern from week

to week, Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn,

F,LL,,DATES

AS COMPLETE ......

REGULARSERV,OE f y< TSERV'OE DATES

Check Brake Operation _1_ t_

Check Tire Pressure

Check Operator Presence and

T Interlock Systems If

R Check for Loose Fasteners If I_s If A Sharpen/Replace Mower Blades _3

C Lubrication Chart tf If

0 Check Battery Level _4

a Clean Battery and Terminals If

v'Check Transaxle Cooling

Check V-Belts If Check Engine Oil Level _

Change Engine Oil (with oil filter) I_$1,2

E Change Engine Oil (without oil filter) 11_'1,2

N Clean Air Filter _1_2

G Clean Air Screen 1_112

I Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 1_,2

Clean Engine Cooling Fins If 2 Replace Spark Plug I_ If Replace Air Filter Paper Cartridge 1_'2

Replace Fuel Filter _#_

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operatinq in dirty or dustv conditions.

Arrester

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor as instructed in this

manual. Some adjustments will need to be made

periodically to properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual. o At least once a year you should replace

the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.

LUBRICATION CHART

@ S_: -- @ Spindle Zerk Zerk

@Front Wheel ,

Bearing

@Front Wheel

Bearing Zerk

Zerk

@Engine .

(t}SAE 30 or 10w30 Motor Oil @General Purpose Grease

@Refer to Maintenance "ENGINE" Section

iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

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