Craftsman 917273660 Owner’s Manual

Owner's Manual

CRRFT.TMRN°

LAWN TRACTOR

25.0 HP, 48" Mower

Electric Start

Automatic Transmission

Model No.

917.273660

r_ This product has a low emission engine which operates differently

IMPORTANT:

Read and follow all Safety Rules and Instructions

before operating this equip- ment,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications ..........................5

Assembly/Pre-Operation.......................7

Operation...............................................9

ServiceandAdjustments.....................19

Storage................................................27

Troubleshooting...................................28

RepairParts.........................................32

SearsService........................BackCover

MaintenanceSchedule........................15

Maintenance........................................15

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2) yearsfromthe dateof purchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedup accordingto the instructionsintheowner'smanual, Searswill repairor replacefree of chargeany partsthat arefoundto be defectivein

materialor workmanshipaccordingto theguidelinesof coveragelistedbelow.Searswill alsoprovidefree laborfortheseapplicablewarrantedparts forthetwo full years.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productat your

homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30daysof pur-

chase,but atrip chargewill apply.Thischargewill be waivedifthe Craftsmanproductis

droppedoff at an authorizedSears location.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhile thisproductis within

the UnitedStates. ThisWarrantydoes not cover:

• Expendableitemswhich becomewornduring normaluse,includingbutnot limitedto

blades,spark plugs,air cleaners,belts,andoil filters.

• StandardMaintenanceServicing,oil changes, or tune-ups

• Tire replacementor repaircausedby puncturesfromoutsideobjects,such asnails,

thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting objectsthat bendthe frameor crankshaft,orover-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbut notlimitedto, elec-

tricalandmechanicaldamagecausedbyimproperstorage,failureto use the proper gradeandamountof engineoil, failureto keepthe deck clearof flammabledebris,

orfailureto maintainthe equipmentaccordingto the instructionscontainedinthe owner'smanual.

• Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto becontami-

natedor oxidized(stale). In general,fuelshouldbe usedwithin 30 daysof its pur- chasedate.

• Normaldeteriorationandwearof theexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes. LIMITEDWARRANTYON BATTERY

Forninety(90)daysfromdateof purchase,if anybatteryincludedwith this ridingequip- mentprovesdefectivein materialor workmanshipandourtestingdeterminesthebattery

will not holda charge,Searswill replacethebatteryat nocharge. Duringthe first30 daysof purchase,therewill benochargesto replacethe batteryat your HOME. After

thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewillstill be avail-

ablebut a trip chargewill apply. Thischargewill bewaivedifthe Craftsmanproductis

droppedoff at an authorizedSearslocation.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeet and throw- ingobjects.Failureto observethe followingsafetyinstructionscouldresultin serious

injuryor death.

_WARNING: In order to preventac-

cidentalstartingwhensettingup, trans- porting,adjustingor makingrepairs, alwaysdisconnectsparkplugwire and placewirewhere itcannotcontactspark

_lbug"

WARNING: Donotcoastdowna hill in

neutral,you may losecontrolofthetractor.

_!_WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can

lose traction with the ground and cause _u to lose control of your tractor.

WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. _WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be surethe area is clearofother people beforemowing.Stopmachineif anyone

entersthearea.

• Nevercarry passengersor children evenwiththe bladesoff.

• Do notmowin reverseunless abso- lutelynecessary.Alwayslook down and

behindbeforeandwhile backing.

• Nevercarry children.Theymayfall off andbe seriouslyinjuredor interferewith safemachineoperation.

• Keepchildrenout of the mowingarea andunderthe watchfulcare ofanother

responsibleadult.

• Be alert andturn machineoff ifchildren enterthearea.

• Beforeandwhenbacking,lookbehind anddownforsmallchildren.

• Mowup and downslopes(15° Max),not across.

• Removeobstaclessuchas rocks,tree limbs,etc.

• Watchfor holes,ruts,or bumps.Uneven

terraincouldoverturnthe machine.Tall grasscanhideobstacles.

• Useslowspeed.Choosea lowgear

sothat youwill nothaveto stop orshift while onthe slope.

• Avoidstartingorstoppingon a slope.If

tireslosetraction,disengagethe blades

andproceedslowlystraightdown the

slope.

• If machinestopswhile goinguphill,

disengageblades,shiftinto reverseand

backdown slowly.

• Do notturn on slopes unlessnecessary,

andthen,turn slowlyandgradually downhill,if possible.

PRODUCT SPECIFICATIONS

Gasoline 4 Gallons Capacity Unleaded

andType: Regular OilType SAE 10w30

API-SG-SL): (above32°F)

SAE5W-30 (below32°F)

OilCapacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: ChampionRC12YC (Gap: .040")

Ground Speed Forward: 0- 5.5 (MPH): Reverse: 0- 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:15 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under"Mainte- nance" and "Storage" sections of this

owner's manual.

Ai_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available through your nearest Sears service center (See

REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur-

chase.Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products,

it may require repair from time to time. That's when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe- sional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655. SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Mower

Leveling Wrench

Keys

(2) Keys

Video Cassette

For Future Use

Slope Sheet

Bubble Level

Yournewtractorhas beenassembledat thefactory. Reviewthe video cassettebefore youbegin.

When rightor left handis mentionedin this manual,it means,fromyour pointof view,when you arein theoperatingposi- tion (seatedbehind the steeringwheel).

TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc- tions).

_ / j

_ Label

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad- justed position.

5. Raise seat and tighten adjustment knob securely.

AdjustmentKnob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and

function of controls) _WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking brake.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor-

rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: ¢" All assembly instructions have been

completed.

¢" No remaining loose parts in carton. ¢" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

¢" Seat is adjusted comfortably and tight-

ened securely.

¢" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

¢" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

¢" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

¢" Check wiring. See that all connections

are still secure and wires are properly clamped.

¢" Before driving tractor, be sure freewheel

control is in "transmission engaged" po- sition (see "To Transport" in the Opera- tion section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items:

¢" Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

¢" Become familiar with all controls, their

location and function. Operate them

before you start the engine.

¢" Be sure brake system is in safe operat-

ing condition.

¢" It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this manual).

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheir meaning.

R N H L I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

4) G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT

CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

ATTACHMENT

CLUTCH DISENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury. CAUTION when used without the alert symbol,

indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,_/_{Illlll@,,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

ht Switch Position

Throttle Control

Clutch/Brake Pedal

Choke Control

Freewheel Control

Ignition Switch

Attachment Clutch Switch

Lift Lever Plunger

Attachment Lift Lever

Parking Brake

Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

ATTACHMENT LIFT LEVER - Used to raise, lower and adjust the mower deck or

other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position. IGNITION SWITCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging (+) or discharging (-).

PARKING BRAKE - Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

HOURMETER - Indicates hours of opera- tion.

SAFETYGLASSES

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Choke Push-In to Attachment Clutch Switch Control _ Out To "Engage"

"Brake"

Position

Pedal

"Drive"

Position _gaged" Control Lever

Position Parking Brake

"Engaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause

"browning" of grass. To eliminate this pos- sibility, always stop engine when stopping

tractor on grass areas. _,CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may

vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_CAUTION: Do not operate the mower with- out either the entire grass catcher, on mowers

so equipped, or the deflector shield in place.

Push In To "Disengage"

Attachment _-

Clutch Switch

Pull Out To "Engage"

Lift Lever High

Position

Deflector

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling position. Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

12cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until "FULl"

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to assure fuel freshness.

Ai_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt

the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, push choke control in, wait a few minutes and

try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

8. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

8. When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the en-

gine to accept small changes in speed and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a few seconds and then continue to push

the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to

operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

PURGE TRANSMISSION

r_eeCAUTION: Never engage or disengage

wheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will remove

any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission re- quire removal for service or replacement, it should be purged after reinstallation before

operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With mo- tion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

4. Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking

brake.

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start en- gine. After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake pedal.

8. Slowly move motion control lever for- ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

FILL IN DATES

AS YOU C0 M PLETE J__/,"_ _.J_

REGULAR SERVICE _'_K_'4r_'fSERVlCE DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems I_

a Check for Loose Fasteners If 1_5 If

A Sharpen/Replace Mower Blades li_s

C Lubrication Chart If If 0 Check Battery Level 1_4

a Clean Battery and Terminals If

Check Transaxle Cooling Check V-Belts I_

Check Engine Oil Level _ I_ Change Engine Oil (with oil filter) 1_1,2 I_

E Change Engine Oil (without oil filter) _lfl, 2

N Clean Air Filter lI_2

G Clean Air Screen lI_2

Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 11_1,2

Clean Engine Cooling Fins lI_2

Replace Spark Plug If ll_ Replace Air Filter Paper Cartridge Ill2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

Arrester

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 fb-lbs, maximum.

Do not overtighten.

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

Front _ Front

Wheel Wheel

Bearing Bearing Zerk Zerk

periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

LipMandrel @ Engine

Zerks described in the Service and Adjustments section of this manual.

• At least once a year you should replace

I 02500 ]

the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help

General Purpose Grease

@ Refer to Maintenance "ENGINE" Section

your engine run better and last longer.

BEFORE EACH USE

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.(See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If

your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Trailing Assembly

Edge Up s\

\ Blade _--_?_."-_'

Blade Bolt __.. '_,_-._

(Special) ___ _" Star

Center Hole _

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Center Hole

5/8" Bolt or Pin

Mandrel

Blade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact a sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL

Select the oil's SAE viscosity grade according to your expected operating

temperature.

SAE VISCOSITY GRADES

oilvJs_ chad4 e

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed_ _

and _"----________.._ /_,_

Locked I _ _.-"/_ _ _ I

Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

ENGINEOIL FILTER Replacetheengineoilfilter everyseason

or everyother oilchangeif the tractor is

usedmorethan 100hoursin oneyear. AIR FILTER

Yourenginewill notrun properlyusinga dirty airfilter. Cleanthefoampre-cleaner afterevery25hoursofoperationor every season. Servicepapercartridgeevery

100hoursof operationoreveryseason,

whicheveroccursfirst.

Serviceair cleanermoreoftenunder

dustyconditions.

1. Loosenknobandremovecover.

TOSERVICEPRE-CLEANER

2. Slidefoampre-cleaneroff cartridge.

3. Wash it in liquiddetergentand water.

4. Squeezeitdry in aclean cloth. Allow itto dry.

5. Saturateit in engineoil. Wrapit in clean,absorbentclothandsqueezeto

removeexcessoil.

TOSERVICECARTRIDGE

• Replacea dirty, bent,ordamagedcar-

tridge.

NOTE: Donotwashthe papercartridge or usepressurizedair,as thiswill damage the cartridge.

1. Removenutandcartridgeplate.

2. Reinstallthe pre-cleaner(cleanedand

oiled)overthe papercartridge.

3. Checkrubbersealfordamageand properpositionaroundstud. Replace ifnecessary.

4. Reassembleaircleaner,cartridge plate,andnut.

5. Reinstallair cleanercoverandsecure bytighteningknob.

Cartridc

Foam Pre-Cleaner

Rubber Seal

\Cartridge

Plate

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu- retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso- line.

Clamp

Fuel Filt_

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