Craftsman 917273635 Owner’s Manual

Owner's Manual

CRAFTSMIIN°

18.5 HE 42" Mower
Electric Start

6 Speed Transaxle

Model No.

917.273635

i_] his product has a mowemission engine which operates

Read and follow all Safety
Rules and instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1_800-659°5917

Sears Craftsman Help Line
5 am o5 pm, Men oSat

Warranty.................................................2

SafetyRules...........................................3

ProductSpecifications............................6

Assembly/Pre-Operation........................7

Operation..............................................10

MaintenanceSchedule.........................16

Maintenance.........................................16

ServiceandAdjustments......................21

Storage.................................................27

Troubleshooting....................................28

RepairParts..........................................32

SearsService.........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthedate of purchase,if this CraftsmanRidingEquipmentis

maintained,lubricatedand tuned upaccordingto the instructionsinthe owner'smanual,
Searswill repairor replacefree of chargeany partsthat arefoundto bedefectivein

materialor workmanshipaccordingto the guidelinesofcoveragelistedbelow.Searswill
alsoprovidefree laborforthese applicablewarrantedpartsforthetwofullyears.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve-
nience, INHOMEwarrantyservicewill still be availableafterthefirst 30 daysof pur-

chase, butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME@.This warrantyappliesonlywhile thisproductis within

the UnitedStates.
ThisWarrantydoesnotcover:

Expendableitemswhichbecomeworn duringnormaluse, includingbutnotlimitedto
blades,spark plugs,air cleaners,belts,and oilfilters.

StandardMaintenanceServicing,oil changes, or tune-ups
Tirereplacementorrepaircausedby puncturesfrom outsideobjects,such as nails,

thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedby towingobjectsbeyondthe capabilityofthe ridingequipment,impacting
objectsthat bendtheframeor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-

tricaland mechanicaldamagecausedbyimproperstorage,failureto usetheproper
gradeandamountof engineoil,failureto keepthe deckclearof flammabledebris,

orfailureto maintainthe equipmentaccordingto the instructionscontainedinthe
owner'smanual.

• Engine(fuelsystem)cleaningorrepairscausedby fueldeterminedto becontami-
natedor oxidized(stale). In general,fuelshould beusedwithin30 daysof its pur-

chasedate.

• Normaldeteriorationandwear ofthe exteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rental purposes.

LIMITEDWARRANTYON BATTERY
Forninety(90) daysfromdate of purchase,if anybatteryincludedwith this ridingequip-

mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthebattery

will not holdacharge,Searswill replacethe batteryat nocharge. Duringthe first30

daysof purchase,therewill be nochargesto replacethe batteryatyour HOME. After

thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewillstill be avail-

ablebut a trip chargewill apply. Thischargewillbewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME@.

Thisbatterywarrantyappliesonlywhile this productis withinthe UnitedStates.
Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which

vary,fromstate to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

mMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_IWARNmNG: In order to prevent ac-
cidental starting when setting up, trans-

porting, adjusting or making repairs,
always disconnect spark plug wire and

place wire where it cannot contact spark
plug.

dHLWARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments
that are recommended by and comply with •

specifications of the manufacturer of your •
tractor. Use common sense when towing.

Operate only at the lowest possible speed •
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can •

lose traction with the ground and cause
you to lose control of your tractor.

_IWARNmNG: Engine exhaust, some of

its constituents, and certain vehicle com- •

portents contain or emit chemicals known
to the State of California to cause cancer

and birth defects or other reproductive

harm.
_IWARNmNG: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.
Wash hands after handling. *

L GENERAL OPERATmON

• Read, understand, and follow all instruc-

tions in the manuat and on the machine
before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and
behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.
Slow down before turning.
Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove
keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial
light.

Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or
truck.

Data indicates that operators, age 60
years and above, are involved in a large

percentage of riding mower=related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and

others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel
spillage before operating or storing the

machine. Allow machine to cool before
storage.

H. SLOPE OPERATION

Slopes are a major factor related to loss-
of-control and tipover accidents, which can

result in severe injury or death. All slopes
require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do
not mow it.

3

DO:

Mow up and down slopes, not across.
Remove obstacles such as rocks, tree

limbs, etc.
Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Taft grass can hide obstacles.

Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

Follow the manufacturer's recommend-
ations for wheel weights or counter-

weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the

slope.

DO NOT:

Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.

Do not mow near drop-offs, ditches,
or embankments. The mower could

suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge

caves in.

* Do not mow on wet grass. Reduced

traction could cause sliding.

* Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep
slopes.

ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.
Children are often attracted to the ma-

chine and the mowing activity. Never as-
sume that children will remain where you

last saw them.

* Keep children out of the mowing area

and under the watchful care of another
responsible adult.

Be alert and turn machine off if children
enter the area.

Before and when backing, look behind
and down for small children.

* Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

Never allow children to operate the
machine.

Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

iV, SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and
vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed
area.

Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.

* Never tamper with safety devices.

Check their proper operation regularly.

* Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

* Never make adjustments or repairs with

the engine running.

* Grass catcher components are subject

to wear, damage, and deterioration,
which could expose moving parts or

allow objects to be thrown. Frequently
check components and replace with

manufacturer's recommended parts,
when necessary.

* Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently. Ad-
just and service as required.

4

Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.
Never carry passengers or children

even with the blades off.
Do not mow in reverse unless abso-

lutely necessary. Always look down and
behind before and while backing.

Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

Keep children out of the mowing area
and under the watchful care of another

responsible adult.
Be alert and turn machine off if children

enter the area.
Before and when backing, look behind

and down for small children.
Mow up and down slopes (15 ° Max), not

across.

Remove obstacles such as rocks, tree
limbs, etc.

Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades

and proceed slowly straight down the
slope.

If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATmONS

Gasoline 4.0
Capacityand Unleaded

Type: Regular
OilType SAE30 (above32°F)

IAPFSG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC
(Gap: .030")

Ground Speed
(MPH):

Tire Pressure: Front: 14 PSI

Charging System: 9 Amps @3600 RPM
Battery: Amp/Hr: 28

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATmONS on your purchase
of a new tractor. It has been designed,

engineered and manufactured to give you the

best possible dependability and performance.
Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITmES

Read and observe the safety rules.
Follow a regular schedule in main-

taining, caring for and using your tractor.

* Follow the instructions under"Mainte-

nance" and "Storage" sections of this
owner's manual.

_bWARNmNG: This tractor is equipped

with an internal combustion engine and
should not be used on or near any unim-

proved forest-covered, brush-covered or
grass-covered land unless the engine's

exhaust system is equipped with a spark
arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it
should be maintained in effective working

order by the operator.

Forward:

1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3

Reverse: 1.5

Rear: 10 PSI

Min. CCA: 230
Case Size: U1R

In the state of California the above is re-

quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states

may have similar laws. Federal laws apply
on federal lands. A spark arrester for the

muffler is available through your nearest
Sears service center (See REPAIR PARTS

section of this manual).

REPAmR PROTECTmON

AGREEMENTS
Congratulations on making a smart pur-

chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.

Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe-

sionat repair specialists.

Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered

product can't be fixed.
Discount of 10% from regutar price of

service and service-related parts not
covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

* Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime

day or night, or schedule a service ap-
pointment online.

Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information

call 1-800-827-8655.
SEARS INSTALLATmON SERVmCE

For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in

the U.S.A. call 1-800-4oMY-HOME®

6

Mower Leveling Wrench

)

Keys

(2) Keys

(1) Oil Drain Tube
For Future Use

Slope Sheet

Bubble Level

Video Cassette

"'t

Your, new tractor has been assembled at the factory. Review the video cassette before
you begin.

When right or left hand is mentioned in this manual, it means when you are in the oper-

ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON

1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and

lay side panels flat.

2. Remove protective materials from trac-
tor hood and grille.

mMPORTANT: Check for and remove any
staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.
NOTE: If this battery is put into service af-

ter month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section
of this manual for charging instructions).

Lab°,

ADJUST SEAT

1. Raise seat and loosen adjustment
knob.

2. Lower seat into operating position and
sit in seat.

3. Slide seat until a comfortable position
is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad-
justed position.

5. Raise seat and tighten adjustment

knob securely.

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

5. Press lift lever plunger and raise
attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has
started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gear-
shift lever to 1st gear.

8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

REPOSITION RmGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear
gauge wheel assembly is mounted upside
down on the mower. Remove the gauge

wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels,

see the Operation section in this manual.

TO ROLLTRACTOR OFF SKmD

(See Operation section for mocation

and function of controms)

1. Press lift lever plunger and raise
attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing
clutch/brake pedal.

3. Place gearshift lever in neutral (N)
position,

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor,

TO DRmVETRACTOR OFF SKID

(See Operation section for mocation

and function of controms)
_IWARNmNG: Before starting, read, un-

derstand and follow all instructions in the
Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.

4. Place gear shift lever in neutral (N)
position.

mNSTALL MULCHER PLATE

(If previousmy removed}

1. Raise and hold deflector shield in up-
right position.

2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of
mower deck.

_ICAUTmON: Do not remove deflector
shield from mower.

8

Deflector

ShbUd

Mulcher

Latch
Hooks

TO CONVERT TO BAGGING OR

DISCHARGmNG

Simply remove mubher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.

NOTE: It is not necessary to change
blades. The mulcher blades are designed

for discharging and bagging also.

CHECK TmRE PRESSURE

The tires on your tractor were ovedn-
fiated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower hous-

ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER PosmoN
OF ALL BELTS

See the figures that are shown for replac-
ing motion and mower blade drive belts

in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-
tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of
this manual.

,/CHECKMST

Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.

Please review the following checklist:
v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.
v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

fiated at the factory).

v" Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.
While learning how to use your tractor, pay
extra attention to the following important

items:

v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls - their

location and function. Operate them
before you start the engine.

v" Be sure brake system is in safe oper-

ating condition.

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheirmeaning.

R N H L I'-,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW IGNITION

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions
could result in serious injury or

death. The safety alert symbol
is used to identify safety inform-

ation about hazards which can
result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

®@@@@

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicatesa hazard which, ifnot avoided,

&

will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,

&

could result in death or serious injury.

CAUTION indicatesa hazard which, if not avoided,

&

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicatesa hazard which,
if not avoided, could result in death, serious injury

and/or property damage.
FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or
property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

10

KNOW YOUR TRACTOR
READ THINSOWNER'S MANUAL AND SAFETY RULES BEFORE OPERATmNG YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

iht Switch

Hourmeter

ignition Switch

Position

Attachment

Clutch Lever

Lift Lever
Plunger

Th rottle/Choke

Control

Attachment
Lift Lever

Parking Brake Lever

Gearshift Lever

02785

Our tractors conform to the safety standards of the

American National Standards anstitute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-
tachments mounted to your tractor.

ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

GEARSHmFT LEVER - Selects the speed
and direction of tractor.

mGNmON SWITCH - Used for starting and
stopping the engine.

LiFT LEVER PLUNGER - Used to release
attachment lift lever when changing its

position.
UGHT SWmTCH POSmON - Turns the

headlights on and off.
PARKmNG BRAKE LEVER - Locks clutch/

brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.
HOURI_IETER - indicates hours of operation.

11

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKmNG BRAKE
Your tractor is equipped with an operator

presence sensing switch. When engine
is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedaf all the way
down and hold.

2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-

tor secure.

Attachment CUutchSwitch

ThrottUe/Choke

Position Lever

"Disengaged" Parking Brake Push in to

Position "Engaged" Position "Disengage"

STOPPmNG

MOWER BLADES -

To stop mower blades, push attachment
clutch switch in to disengaged position.

GROUND DRIVE -

To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to atlow engine to idle before
stopping may cause engine to "backfire".

Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized

use.

Never use choke to stop engine.
mMPORTANT: Leaving the ignition switch
in any position other than "STOP" will

cause the battery to discharge and go

dead.

Pull out to "Engage"

Key

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

A

_CAUTmON: Always stop tractor com-

pletely, as described above, before leaving
the operator's position.

TO USE THROTTLE CONTROL
Always operate engine at full throttle.

* Operating engine at less than full

throttle reduces the battery charging

rate.
Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral

(N) position.

2. Move gearshift lever to desired po-
sition.

3. Slowly release clutch/brake pedal to
start movement.

mMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

Grasp lift lever.
Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending

upon soil conditions, height of grass and
types of grass being mowed.

The average lawn should be cut to approxi-

mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.

12

For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this

section of manual).

2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the
same setting.

mMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Spring

Clevis
Pin

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must

remain fully and centrally positioned in the
seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.
_ICAUTION: Do not operate the mower

without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

Attachment CUutch Switch
Pull Out To "Engage"

TO OPERATE ON HILLS
_,WARNING: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual.

• Choose the slowest speed before start-
ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-
tion and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

Attachemnt

Lift Lever High

9 Position

.:,,74_._.._._Low

Position

Shield

Deflector

TO TRANSPORT
,, Raise attachment lift to highest position

with attachment lift control.

,, When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)
position.

,, Do not push or tow tractor at more than

five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck

or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,
etc.).

13

TOWING CARTS AND OTHER ATTACH-

rvIENTS

Tow only the attachments that are recom-

mended by and comply with specifications
of the manufacturer of your tractor. Use

common sense when towing. Too heaw

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL

The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,

add oil until "FULL:' mark on dipstick is
reached. Do not overfill.

For cold weather operation you should
change oil for easier starting (See the

oil viscosity chart in the Maintenance
section of this manual).

To change engine oil, see the Mainte-
nance section in this manual.

ADD GASOLINE

Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.

,I_I, CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-
tion and formation of acids during storage.

Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should

be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.

TO START ENGINE
When starting the engine for the first time

or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.

1. Sit on seat in operating position,
depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)
position.

3. Move attachment clutch to disengaged
position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do
not run starter continuously for more

than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and
above)

6. When engine starts, move the throttle

control to the fast position.

The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

6. When engine starts, leave throttle

control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

14

COLD WEATHER STARTING ( 50 ° F and
below)

6. When engine starts, leave throttle
control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, imme-
diately move the throttle control to the

fast position. Engine warm-up may
take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

The attachments can also be used dur-
ing the engine warm-up period.

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

MOWmNG TIPS

Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the
Service and Adjustments section of this

manual.
The left hand side of mower should be

used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of

the tractor. This will result in a more
even distribution of clippings and more

uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making

left hand turns until finished.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of
material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-
tachment being used.

MULCHmNG MOWmNG TIPS
mMPORTANT: For best performance, keep

mower housing free of built-up grass and
trash. Clean after each use.

The special mulching blade will recut
the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into
the grass and not be noticed. Also, the

mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always

mulch with your highest engine (blade)
speed as this will provide the best recut-

ting action of the blades.
Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be
exposed to direct sunlight.

o For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

MAX 1/3

f

J

J

00272

If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.

Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to

the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week
then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

15

F,LL,,DATES

AS COMPLETE ......

REGULARSERV,OE f y4 yA TS ERV'CEDATES

Check Brake Operation _1_ t_

Check Tire Pressure

Check Operator Presence and

T Interlock Systems If

R Check for Loose Fasteners If I_s If
A Sharpen/Replace Mower Blades li#13

C Lubrication Chart tf If

0 Check Battery Level 1_4

a Clean Battery and Terminals _ If

i,,'Check Transaxle Cooling

Check V-Belts If
Check Engine Oil Level _ If

Change Engine Oil (with oil filter) I_$1,2

E Change Engine Oil (without oil filter) 11_'1,2

N Clean Air Filter 11_2

G Clean Air Screen 1_112

I Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 1_,2

Clean Engine Cooling Fins If 2
Replace Spark Plug I_ If
Replace Air Filter Paper Cartridge 1_'2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operatinq in dirty or dusty conditions.

Arrester

GENERAL RECOMMENDATmONS
The warranty on this tractor does not

cover items that have been subjected to
operator abuse or negligence. To receive

full value from the warranty, operator
must maintain tractor as instructed in this

manual.
Some adjustments will need to be made

periodically to properly maintain your
tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments
section of this manual.

At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and
interlock systems for proper operation.

5. Check for loose fasteners.

i/

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.

LUBRmCATION CHART

@ Sl: -- @ Spindb
Zerk Zerk

@Front Wheel ,

Bearing

@Front Wheel

Bearing Zerk

Zerk

@Engine .

(gSAE 30 or 10w30 Motor Oil
@General Purpose Grease

@Refer to Maintenance "ENGINE" Section

mlVlPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the
self-lubricating bearings. If you feet they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

16

Pivots

TRACTOR
Always observe safety rubs when per-

forming any maintenance.

BRAKE OPERATmON
If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).
TmRES

, Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"
section of this manual).

* Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-
ber.

* Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
, The engine should not start unless the

clutch/brake pedal is fully depressed
and attachement clutch control is in the

disengaged position.
When the engine is running, any at-

tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

4. Reassemble blade bolt, lock washer
and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

mlVIPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Mandrel As,';embly

Trailing e

Edge Up Center

Flat Washer
Lock VVasher

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage
to mower and engine.
, The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,
follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt Blade
Pin

BLADE REMOVAL

1. Raise mower to highest position to al-
low access to blades.

2. Remove blade bolt, lock washer and
flat washer securing blade.

3. Install new or resharpened blade
with trailing edge up towards deck as

shown.

mMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

Center Hob

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. How-

ever, periodic charging of the battery with
an automotive charger will extend its life.

Keep battery and terminals clean.

, Keep battery bolts tight.

Keep small vent holes open.

17" Recharge at 6-10 amperes for 1 hour.