Craftsman 917273622 Owner’s Manual

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Owner's Manual
CRFIFT.TMFIN°
24.0 HP, 48" Mower Electric Start
Automatic Transmission
Model No.
917.273622
[_ This product has a low emission engine which operates differently
IMPORTANT:
Read and follow aH Safety Rules and Instructions
before operating this equip- ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
For answers to your questions about
this product, Calh
1-800°659°5917
Sears Craftsman Help Line 5 am =5 pm, Mort =Sat
Page 2
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications .......................... 5
AssemblyiPre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 15
Maintenance ........................................ 15
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@. This warranty applies only while this product is within
the United States. This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass. Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
* Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the owner's manual.
* Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.
, Normal deterioration and wear of the exterior finishes, or product label replacement. , Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME@.
Service and Adjustments ..................... 19
Storage ................................................ 27
Troubleshooting ................................... 28
Repair Parts ......................................... 32
Sears Service ........................ Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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mMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
_lbug"
WARNmNG: Do not coast down a hill in
neutral, you may lose control of the tractor. _!_WARNmNG: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause _u to lose control of your tractor.
WARNmNG: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. _WARNmNG: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling°
L GENERAL OPERATmON ,, Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
,, Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area. Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place. Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and
others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do
not mow it.
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DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope. Follow the manufacturer's recommend-
ations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
o Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
Ill.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible aduIt. Be alert and turn machine off if children
enter the area. Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
iV.SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
Never run a machine inside a dosed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition. Never tamper with safety devices.
Check their proper operation regularly. Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
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Besurethearea is clear of other people Removeobstaclessuchas rocks,tree beforemowing.Stopmachineif anyone
entersthe area. Nevercarrypassengersorchildren
evenwiththe bladesoff. Do not mowin reverseunlessabso-
lutelynecessary.Alwayslookdownand behindbeforeandwhilebacking. Nevercarrychildren.Theymayfall off and beseriouslyinjuredorinterferewith safemachineoperation. Keepchildrenoutof the mowingarea
and underthe watchfulcare ofanother responsibleadult.
Bealert andturn machineoffifchildren enterthe area.
Beforeand when backing,lookbehind anddownforsmallchildren.
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
Mowup anddownslopes(15° Max),not
across.
PRODUCT SPECIFICATIONS
Gasoline 4 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W-30
(below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed Forward: 0- 5.5 (MPH): Reverse: 0- 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System:16 Amps @ 3600 RPM Battery: Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Blade Bolt Torque:45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
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CUSTOMER RESPONSIBIUTIES
,, Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under"Mainte- nance" and "Storage" sections of this
owner's manual.
A(_WARNmNG: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federat
laws apply on federal lands. A spark ar- rester for the muffler is available through
your nearest Sears service center (See
REPAIR PARTS section of this manual).
REPAIR PROTECTmON
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all products,
it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs. Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone = phone support from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800=827-6655. SEARS mNSTALLATION SERWCE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U.S.A. call 1-800-4=MY-HOME®
Mower
Leveling Wrench
Keys
(2) Keys
Video Cassette
For Future Use
Slope Sheet
Bubble Level
Page 7
Yournewtractorhas beenassembledat thefactory. Reviewthevideocassettebefore
you begin.
When rightor left hand ismentionedin this manual,it means,fromyour pointof view,whenyou are inthe operatingposi- tion (seated behindthe steeringwheel).
Adjustment (
TO REMOVE TRACTOR FROM
CARTON UNPACKCARTON
1. Cut alongdottedlineson allfour pan- elsof carton.Removeend panelsand
lay'sidepanelsflat.
2. Removepackingmaterials.
3. Removeprotectivematerialsfromtrac- tor hoodandgrille.
mMPORTANT:Checkforandremoveany
staplesinskidthat maypuncturetires
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
wheretractoris to roll offskid.
TO ROLL TRACTOR OFF SKmD (See
HOW TO SET UP YOUR TRACTOR CHECKBATTERY
1. Lift hoodto raisedposition.
NOTE:Ifthis batteryisputintoservice aftermonthandyear indicatedonlabel
(labellocatedbetweenterminals)charge batteryfor minimumofone hourat 6-10
amps.(See "BATTERY"in Maintenance
sectionofthis manualforcharginginstruc- tions).
.---s'/
Operation section for mocation and function of controms)
1. Press lift lever plunger and raise attachment lift lever to its highest po- sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in "trans-
mission disengaged position" (See "TO TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
Label
ADJUST SEAT
1. Raise seat and loosen adjustment knob.
2. Lower seat into operating position and sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
4. Get off seat without moving its ad- justed position.
5. Raise seat and tighten adjustment
knob securely.
TO DRmVE TRACTOR OFF SKmD (See Operation section for mocation and
nction of controms)
WARNmNG: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
5. Place motion control lever in neutral
(N) position.
Page 8
6. Presslift leverplungerandraise attachmentlift leverto its highestposi-
tion.
7. Startthe engine.Afterenginehas
started, movethrottlecontrolto idle
position.
8. Releaseparkingbrake.
9. Slowlymovethe motioncontrollever
forwardandslowlydrive tractor off skid.
10.Applybraketo stop tractor,set parking brakeand placemotioncontrolleverin neutralposition.
11.Turnignitionkeyto "STOP"position.
Continuewiththe instructionsthat follow. CHECK TIRE PRESSURE
Thetires on yourtractorwereoverinflated
atthefactoryfor shippingpurposes.Cor- recttirepressureis importantforbest
cutting performance.
Reducetire pressureto PSIshownin "PRODUCTSPECIFICATIONS"section
ofthis manual.
CHECK DECK LEVELNESS Forbestcuttingresults,mowerhous-
ingshouldbe properlyleveled. See"TO LEVELMOWERHOUSING"inthe Service
andAdjustmentssectionofthis manual. CHECK FOR PROPER POSmTmON
OF ALL BELTS Seethe figuresthatareshownfor replac-
ingmotionand mowerbladedrivebelts inthe ServiceandAdjustmentssection
ofthismanual. Verifythatthe beltsare routedcorrectly.
CHECK BRAKE SYSTEM
Afteryou learnhowtooperateyourtrac- tor,checkto seethatthe brakeis properly
adjusted. See"TOADJUSTBRAKE"in
the ServiceandAdjustmentssectionof this manual.
,!CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: ,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory). ,/Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside atl belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. ,/Before driving tractor, be sure freewheel
control is in "transmission engaged" po-
sition (see "To Transport" in the Opera-
tion section of this manual). While learning how to use your tractor, pay
extra attention to the following important items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
Page 9
Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththe product.
Learnand understandtheir meaning.
R N H L Ikl
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
G 4) G o;I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
t
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
®@@@@
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury. CAUTION when used without the alert symbol,
indicates a situation that could result in damage to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
6
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
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KNOW YOUR TRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch Position
ignition Switch
Throttle Control
Attachment Clutch Switch
Lift Lever Plunger
Clutch/Brake Pedal
Choke Control
Freewheel Control
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor.
UGHT SWITCH POSmON - Turns the headlights on and off.
THROTTLE CONTROL - Used to control engine speed.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
Attachment Lift Lever
Parking Brake
Motion Control Lever
ATTACHMENT UFT LEVER - Used to raise, lower and adjust the mower deck or
other attachments mounted to your tractor. UFT LEVER PLUNGER - Used to release
attachment lift lever when changing its position. JGNmON SWITCH - Used for starting and stopping the engine. AMMETER - Indicates battery charging (+) or discharging (-).
PARKING BRAKE - Locks clutch/brake into the brake position.
MOTION CONTROL LEVER - Selects the speed and direction of the tractor.
HOURMETER - Indicates hours of opera- tion.
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SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment
Pushqn to CUutchSwitch
Choke "Disengaged" PuH Out To
"Engage"
ThrottUe
Brake _,_
Pedal ..... Motion
"Drive" "Disengaged" ControU Lever
Position Position Parking Brake
STOPPmNG
MOWER BLADES =
To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move motion control lever to neutral (N) position.
mMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to "backfire".
Turn ignition key to "STOP" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
mMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
opping tractor on grass areas.
CAUTmON: Always stop tractor com-
pletely, as described above, before leaving
the operator's position. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate. Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start- ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTmNG HEmGHT The position of the attachment lift lever
determines the cutting height.
* Grasp lift lever. * Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1,/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may
vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
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Page 12
TOADJUST GAUGEWHEELS
Gaugewheelsare properlyadjusted
whentheyare slightlyoff thegroundwhen
mowerisatthe desiredcuttingheightin operatingposition.Gaugewheelsthen
keepthedeck inproperpositionto help preventscalpinginmostterrainconditions.
NOTE:Besuretractorisonaflatlevelsurface.
1. Lowermowerandadjustmowerto desiredcuttingheight.
2. Removeretainerspringandclevispin whichsecureeachgaugewheelbar.
3. Lowergaugewheelsto ground.Raise gaugewheelsslightlyto alignholes
in bracketandgaugewheelbarand insertclevispin.Gaugewheelsshould
beslightly offtheground.
4. Replaceretainerspring intoclevispin.
5. Besure all gaugewheelsare inthe same setting.
mMPORTANT:Besureto readjustgauge
wheels if youchangethecuttingheight
ofthe mowerdeck.
J
Retainer Spring
CUevis Pin
,j J"
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _CAUTION: Do not operate the mower with-
out either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Push In To "Disengage"
Attachment
Clutch Switch
Pull Out To "Engage"
Lift Lever High
Position
Position
Deflector
TOOPERATEON HmLLS _WARNmNG: Donotdriveup ordown
hillswithslopesgreaterthan 15°and do notdriveacrossanyslope.Usethe slope
guide providedat the backofthis manual. ,, Choosetheslowestspeed beforestart-
ingup or downhills. ,, Avoidstoppingorchangingspeedon hills. ,, If slowingis necessary,movethrottle
controlleverto slowerposition.
,, If stoppingis absolutelynecessary,push
clutch/brakepedalquicklyto brakeposi- tion and engage parkingbrake.
Movemotioncontrolleverto neutral(N)
position. iMPORTANT:The motioncontrollever
doesnotreturnto neutral(N)position whentheclutch/brakepedalisdepressed.
Torestartmovement,slowly release
parkingbrakeandclutch/brakepedal.
Slowlymovemotioncontrolleverto
slowestsetting.
Makeall turnsslowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
,, Do not push or tow tractor at more than
two (2) MPH. To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a
trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH= IVlENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
12
Page 13
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGmNE CHECK ENGmNE OraL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULL:' mark on dipstick is
reached. Do not overfill.
* For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOUNE
* Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to assure fuel freshness.
_i_,CAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
mMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
cold weather starting.
CAUTmON: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur. TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to fast position
6. Putl choke control out for a cold engine start attempt. For a warm engine start attempt
the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
7. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does
not start after several attempts, push choke control in, wait a few minutes and
try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
8. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
* The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
8. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the en-
gine to accept small changes in speed and load, until the choke control is fully
in. If the engine starts to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to
13 operating position.
Page 14
3. Allowoneminutefortransmissionto warm up.Thiscan bedone duringthe
enginewarm upperiod.
Theattachmentscan be usedduring theenginewarm-upperiodafterthe
transmissionhasbeenwarmedup and mayrequirethechokecontrolbe pulled
outslightly. NOTE:Ifata highaltitude(above3000feet) orincoldtemperatures(below32F)the
carburetorfuelmixturemayneedtobead- justedforbestengineperformance(see"TO
ADJUSTCARBURETOR"intheServiceand Adjustmentssectionofthismanual).
PURGE TRANSMISSION
,_CAUTmON: Never engage or dis- engage freewheel lever while the engine
is running.
To ensure proper operation and per- formance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during
shipping of your tractor.
mMPORTANT: Should your transmission require removal for service or replace-
ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle
control to slow position. With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
4. Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Move motion control lever to neutral (N) position. Shutoff engine and set
parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed.
With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
8. Slowly move motion control lever for- ward, after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves approximately five
(5) feet return the motion control lever
to the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
Your transmission is now purged and now ready for normal operation.
MOWING TiPS ,, Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming. Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished.
f
, If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
* Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
* Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
* When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
14
Page 15
FILL IN DATES
AS YOU C0 M PLETE J__/,"_ _.J_
REGULAR SERVICE _'_K_'4r_'fSERVlCE DATES
Check Brake Operation _ I_
Check Tire Pressure
Check Operator Presence and
T Interlock Systems I_
R Check for Loose Fasteners If 11_5 If
A Sharpen/Replace Mower Blades I_s
C Lubrication Chart If If 0 Check Battery Level 1_4
R Clean Battery and Terminals If If
Check Transaxle Cooling i/
Check V-Belts I_ Check Engine Oil Level I_ I_ Change Engine Oil (with oil filter) 1_1,2 I_
E Change Engine Oil (without oil filter) _llfl, 2 N Clean Air Filter 1_2
G Clean Air Screen 1_2
Inspect Muffler/Spark
E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins 1_2
Replace Spark Plug If If Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
Arrester
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 fb-lbs, maximum.
Do not overtighten.
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made
(J}Front (J}Front
Wheel Wheel
Bearing Bearing Zerk Zerk
periodically to properly maintain your
tractor. At least once a season, check to see if you should make any of the adjustments
(i} Mandrel @ Engine
Zerks
described in the Service and Adjustments
section of this manual. , At least once a year you should replace
_ 02500 ]
the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help
(0 General Purpose Grease @}Refer to Maintenance "ENGINE" Section
your engine run better and last longer.
BEFORE EACH USE
mlVIPORTANT: Do not oil or grease the pivot points which have special nylon
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
bear-ings. Viscous lubricants will attract
dust and dirt that will shorten the life of the selfqubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
15
Page 16
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATmON If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TmRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).
, Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seat tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure that operator presence and interlock systems are working properly. If
your tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed and
attachment clutch control is in the disen- gaged position.
When the engine is running, any at- tempt by the operator to leave the seat without first setting the parking brake should shut off the engine. When the engine is running and the attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine. The attachment clutch should never op- erate unless the operator is in the seat.
BLADE DARE For best results mower blades must be kept sharp. Replace bent or damaged
blades. BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck
and mandrel assembly.
mMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
mMPORTANT: Special blade bolt is heat treated.
Trailing Assembly
Edge Up s\
Blade Bolt ""-._.__'_:_L:C4z_-
(Spec,a,)-- ....... __'" Star
Center Hole
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
5/8" Bolt -- or Pin
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean. * Keep battery bolts tight.
Keep small vent holes open. * Recharge at 6-10 amperes for 1 hour.
16
Mandrel
Blade
Page 17
NOTE:The originalequipmentbatteryon
your tractoris maintenancefree.Donot
attemptto openor removecapsor covers.
Addingor checkinglevelof electrolyteis
notnecessary.
TOCLEANBATTERYANDTERMINALS
Corrosionanddirt on thebatteryand
terminalscan causethe batteryto"leak"
power.
1. Removeterminalguard.
2. DisconnectBLACKbatterycablefirst thenRED batterycableandremove batteryfromtractor.
3. Rinsethe batterywith plainwaterand dry.
4. Cleanterminalsandbatterycableends withwire brushuntil bright.
5. Coatterminalswith greaseor petro- leumjelly.
6. Reinstallbattery(See"REPLACING BATTERY""inthe SERVICEANDAD-
JUSTMENTSsectionofthismanual).
TRANSAXLECOOUNG Thetransmissionfanandcoolingfins
should be keptclean to assureproper cooling.
Do notattemptto cleanfanor transmis- sionwhile engine is runningorwhilethe transmissionis hot.Topreventpossible
damageto seals,do notusehighpressure water or steamto cleantransaxle.
Inspectcoolingfanto besure fanblades
are intactandclean.
Inspectcoolingfinsfordirt, grassclip-
pingsandothermaterials.Toprevent damageto seals,do notusecom-
pressedair orhighpressuresprayerto cleancoolingfins.
TRANSAXLE PUMP FLUID Thetransaxb wassealedatthe factory
andfluid maintenanceisnot requiredfor the lifeof thetransaxle. Shouldthetrans-
axleeverleakor requireservicing,contact
asearsorother qualifiedservicecenter.
V-BELTS
CheckV-beltsfor deteriorationandwear
after100hoursofoperationandreplace
if necessary.The beltsare notadjustable.
Replacebeltsif theybeginto slipfrom wear.
LUBRmCATmON
Only use high quality detergent oil rated with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according to your expected operating temperature.
F -20 0 30 32 40 60 80 100 C -40 -20 -10 0 1'0 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL
Be sure tractor is on level surface. Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and instal[ the drain tube onto the
fitting.
Cbsed and Locked
Yellow Drain
3. Unlock drain valve by pushing inward slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and lock the drain valve by pushing
inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
17
SAE VISCOSITY GRADES 1
011Drain Valve
oil vi_cchartl e
Tube
Page 18
7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULL:' line on dipstick. Tighten cap onto the tube securely when finished.
ENGmNE OraL FmLTER Replace the engine oil filter every season
or every other oil change if the tractor is used more than 100 hours in one year.
AmR FmLTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove knobs and cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover and secure with knobs.
mMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry
cartridge.
CLEAN AmR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.
CLEAN AmR mNTAKE/COOUNG AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER The fuel filter should be replaced once
each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
Foam
Cover
Cartridge
Clamp
Fuel Filt_
18
Page 19
* Clean engine, battery, seat, finish, etc.
of all foreign matter.
* Keep finished surfaces and wheels free
of all gasoline, oil, etc.
* Protect painted surfaces with auto-
motive type wax.
WARNmNG: TO AVOmD SERmOUS mNJURY, BEFORE PERFORMmNG ANY SER= VmCE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
W]e do not recommend using a garden
hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
TRACTOR TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. If equipped, turn height adjustment knob to lowest setting.
3. Lower mower to its lowest position.
4. Disengage belt tension rod from lock bracket.
Ai_CAUTmON: Rod is spring loaded. Have
a tight grip on rod and release slowly.
5. Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-sway bar from bracket.
6. Remove four retainer springs from front plate assembly and remove plate.
BeUtTension Rod
Lock Bracket ....
Front Mower Bracket
(Disengaged ,,'7
Position) ......
//
Chassis Bracket --
7. Remove retainer springs from suspen- sion arms at deck and disengage arms
from deck.
8. Raise attachment lift to its highest posi- tion.
9. Slide mower forward and remove belt from electric clutch pulley.
10. Slide mower out from under right side of tractor.
TO mNSTALL MOWER
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Swing anti-sway bar to left side of
mower deck.
Electric Clutch Pulley
Double Loop Retainer Springs
Front Plate
Assembly
Retainer S
Bar
USE PLIERS FOR
RETAINER SPRINGS
Suspension Arms Double Loop
Retainer Springs (Outward pointing deck pins)
Single Loop
Retainer Springs
Flanged Pins
Front Mower Bracket
Deflector Shield
19
Page 20
2. Slide mower under tractor with deflec- tor shield to right side of tractor.
mMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
3. If equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment lift control.
5. Be sure belt tension rod is in disen- gaged position.
6. Install belt into electric clutch pulley groove.
7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as
shown.
8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
9. Position front plate assembly between front mower brackets. Raise deck and
plate assembly to align holes and insert
flanged pins. Secure pins with double
loop retainer springs between the plate
assembly and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower
side-to-side to give space between plate
and mower brackets. mMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves.
10.Engage belt tension rod by pushing rod
into locking bracket.
_CAUTmON: Belt tension rod is spring
loaded. Have a tight grip on rod and en- gage slowly.
11. Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
12. If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
13. Raise deck to highest position.
TO LEVEL MOWER HOUSmNG Adjust the mower while tractor is parked
on level ground such as a carport or ga- rage. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS"
section of this manual). If tires are over or
underinfiated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT WITH BUBBLE LEVEL
NOTE: If necessary, check side-to-side
surface below tractor for levelness with a
long board and the bubble level.
,, Using the lift lever, place mower in
position where no part of the mower, including gauge wheels, is touching the ground.
,, From left side of tractor, find the level
decal on top of mower and place bubble level on decal as indicated.
,, Mower is level side-to-side when bubble
is between the two lines in the bubble level.
* If adjustment is necessary, under left
hand footrest, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the
lines in the bubble level.
,, Remove bubble level from mower and
store in a safe place.
Bubble Level
Level Decal
Brake Pedal
ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD
', Raise mower to its highest position. ,, Measure height from bottom edge of
mower to ground level at front corners of mower. Distance "A" on both sides of
mower should be the same.
,, If adjustment is necessary, make adjust-
ment on one side of mower only.
,, To raise one side of mower, tighten lift
link adjustment nut on that side.
,, To lower one side of mower, loosen lift
link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". * Recheck measurements after adjusting.
Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground
20
Page 21
Suspension Arm
Lift Link Nut
FRONT-TO-BACK ADJUSTMENT mMPORTANT: Deck must be level side-
to-side. If the following front-to-back
adjustment is necessary, be sure to adjust both front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its
,_ghest position.
CAUTmON: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Check adjustment on right side of tractor. Position any blade so the tip is pointing
straight forward. Measure distance "B" at front and rear tip of blade
Before making any necessary adjust-
ments, check that both front plate links are equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of blade, loosen nut "C"
on both front links an equal number of turns.
NOTE: Each full turn of nut"C" will
change dim. "B" by approximately 3/16". , When distance "B" is 1/8" to 1/2" lower
at front than rear, tighten nut "D" against trunnion on both front links.
To raise front of mower, loosen nut "D"
from trunnion on both front links. Tighten nut "C" on both front links an equal num-
ber of turns. The two front links must remain equal in length.
When distance "B" is 1/8" to 1/2" lower
at front than rear, tighten nut "D" against trunnion on both front links.
Recheck side-to-side adjustment.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
Nut "C"
Front Plate
Assembly Trunnion
TO REPLACE I_IOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage parking brake.
2. Lower mower to its lowest position.
3. Disengage belt tension rod from lock bracket.
_I_CAUTmON: Rod is spring loaded. Have a firm grip on rod and release slowly.
4. Remove screws from R.H. mandrel
cover and remove cover.
5. Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer
spring.
7. Carefully roll belt over the top of R.H. mandrel pulley.
8. Remove belt from electric clutch pulley.
9. Remove belt from idler pulleys.
10.Check primary idler arm and two idlers to see that they rotate freely.
11. Be sure spring is securely hooked to
primary idler arm and spring arm.
MOWER DRIVE BELT INSTALLATION
12. Install belt in both idlers.
13. Install new belt onto electric clutch pul-
ley.
14. Carefully roll belt into upper groove of
R.H. mandrel pulley.
15. Carefully check belt routing making sure belt is in the grooves correctly.
16. Reconnect R.H. suspension arm to
rear deck bracket with retainer spring.
17. Reassemble R.H. mandrel cover.
21
Page 22
18.Engage belt tension rod by pushing rod into locking bracket.
Belt Tension Rod (Disengaged Position) -__ ,7
/,
Spring Arm
R.H. Susl
R.H, Mandrel Cover
Primary Idler Arm
I
Clutch
Pulley
Idler Pulleys
Mandrel
TO REPLACE MOWER BLADE
(SECONDARY) DRmVE BELT Park the tractor on level surface. Engage
parking brake.
1. Remove mower (See "TO REMOVE MOWER" in this section of manual).
2. Remove screws from R.H. and L.H. mandrel covers and remove covers.
REMOVE MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE
BELT" illustration in this section of manual).
3. Carefully roll belt over the top of R.H. mandrel pulley.
4. Remove belt from idler pulleys.
5. Check primary idler arm and two idlers to see that they rotate freely.
6. Be sure spring is securely hooked to primary idler arm and spring arm.
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
7. Carefully roll belt off LH. mandrel pul- ley.
8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel
pulley.
9. Remove any dirt or grass which may have accumulated around mandrels
and entire upper deck surface.
10. Check secondary idler arm and idler pulley to see that they rotate freely.
11. Be sure spring is hooked in secondary idler arm and secondary spring arm.
INSTALL NEW MOWER BLADE
(SECONDARY) DRIVE BELT
12. Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.
13. Carefully roll belt over LH. mandrel pulley. Make sure belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE
BELT" illustration in this section of manual).
14. Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove
slack.
15. Reinstall mandrel covers and securely
tighten all screws.
16. Carefully check belt routing making
sure belt is in all grooves correctly.
22
Page 23
17. Reinstall mower to tractor (See "TO INSTALL MOWER" in this section of
manual).
Secondary
Udbr Arm Udbr
LH. Pulley MandreU
Mower Blade (Secondary)
Drive Belt
Sp ing
Secondary Spring Arm
Center
Mandrel
m.m.
TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable
brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake
pedal all the way down and engage parking brake.
2. Disengage transmission by placing freewheel control in "transmission dis-
engaged" position. Pull freewheel con- trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way down and engage parking brake.
2. Measure distance between brake oper- ating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut against nut "A".
,
Engage transmission by placing
freewheel control in "transmission engaged" position.
,
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is neces- sary. Replace brake pads or contact a Sears or other qualified service center.
With parking brake "Engaged"
_jat "A"
m Nut
perating
rm
Do not touch this nut. if further brake
adjustment is necessary contact a Sears or other qualified service center.
23
Page 24
TOREPLACEMOTmONDRmVEBELT
Parkthetractoron levelsurface. Engage parkingbrake. Forassistance,there isa beltinstallationguidedecalon bottomside
of leftfootrest. BELTREMOVAL-
1. Removemower(See"TOREMOVE MOWER"inthis sectionof manual).
NOTE:Observeentiremotiondrivebelt andpositionof all beltguidesandkeepers.
2. Disconnectclutchwire harness.
3. RemoveclutchIocator.
4. Removebeltfromstationaryidlerand clutchingidler.
5. Removebeltdownwardfromengine
pulleyandaroundelectricclutch.
6. Pullbeltslacktowardrearoftractor. Carefullyremovebeltupwardsfrom
transmissioninput pulleyandover coolingfanblades.
7. Removebeltfromcenterspan keeper andpullbeltawayfromtractor.
BELTINSTALLATION-
1. Carefullyworknewbelt downaround
transmissioncoolingfan andontothe
inputpulley.
2. Slidebelt intothe centerspankeeper.
3. Pullbelttowardfront oftractorand roll beltaroundelectricclutchandonto
enginepulley.
4. Installbeltthroughstationaryidler and clutchingidler.
5. Reinstallclutch Iocatorandtightennut securely.
6. Reconnectclutchharness.
7. Makesurebelt isin all pulleygrooves andinsideall beltguidesandkeepers.
8. Installmower(See"TOINSTALL MOWER"inthis sectionof manual).
Electric ....
Clutch
___ __ Clutch
TRANSMISSION REMOVAU REPLACEMENT
Should your transmission require removal for service or replacement, it should be purged after reinstallation and before op- erating the tractor. See "PURGE TRANS- MISSION" in the Operation section of this
manual. TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble with crossbars horizontal. Tighten securely.
FRONT WHEEL TOE4N/CAMBER The front wheel toeqn and camber are not adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact your nearest Sears or
other qualified service center. TO REMOVE WHEEL FOR REPAmRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheels have a square key - Do not
lose).
3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.
Retaining Ring Washers
Idler
Stationary---- Idler
CenterSpan Keeper
Transmission
input Pulley (_
-
Axle
Cover
I
Square Key (Rear Wheel Only)
TO START ENGINE WITH A WEAK BAT- TERY
,dI_WARNmNG: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame
and smoking materials away from bat- teries. Always wear eye protection when
around batteries.
24
Page 25
If your battery is too weak to start the
engine, it should be recharged. (See "BAT- TERY" in the Maintenance section of this
manual). If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles. TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short against tractor chassis.
2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and then from the fully charged battery.
2. RED cable last from both batteries.
DD
02614
Weak or Dead
Battery
REPLACING BATTERY
_I_WARNING: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in same position as old battery.
5. Reinstall terminal guard.
Battery
6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to negative (-) battery terminal with re- maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
Keps Nut
Access ..--> ,--'""
Door _ "
Terminal !; Guard
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the backside of the grill.
3. Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS- SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
25
Page 26
Hood
Headlight Wire Connector
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers ex-
pense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet. TO ADJUST THROTTLE CONTROL
CABLE The throttle control has been preset at the
factory and adjustment should not be nec- essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle control lever to fast position.
2. Check that swivel is against stop. If it is not, loosen cable clamp screw and pull
cable back until swivel is against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment shouJd not be nec- essary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
1. With engine not running, move choke control (located on dash panel) to full choke position.
2. Loosen knob and remove cover as- sembly from air cleaner.
3. Choke should be closed. If it is not, loosen casing clamp screw and move
choke cable until choke is completely closed. Tighten casing clamp screw securely.
4. Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR Your carburetor is not adjustable. If your
engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. iMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed- ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.
Stop
\
02119
SwiveU
CUampScrew
CUampScrew
26
Page 27
Immediately prepare your tractor for stor-
age at the end of the season or if the trac- tor will not be used for 30 days or more. _IKWARNING: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
1. Clean entire tractor (See "CLEANING" in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).
3. Lubricate as shown in the Maintenance section of this manual.
4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
Fully charge the battery for storage. After a period of time in storage, battery
may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
FUEL SYSTEM mMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can dam- age the fuel system of an engine while in storage.
Empty the fuel tank by starting the en- gine and letting it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur. Use fresh fuel next season.
NOT_': Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGmNE Oral
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual). CYUNDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER ,, Do not store gasoline from one season
to another.
,, Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
,, If possible, store your tractor indoors
and cover it to give protection from dust and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois- ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
mMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART: See appropriate section in manuam unmess directed to Sears service center
CAUSE CORRECTmON
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service and Adjustments
section.
10. Contact a Sears or other qualified service center.
Hard to start
Engine wiii not
turn over
Engine clicks but
wiii not start
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Brake pedat not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check atl wiring.
7. See "To Adjust Carburetor" in Service and Adjustments
section.
8. Contact a Sears or other qualified service center.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check atl wiring.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
28
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
Page 29
TROUBLESHOOTmNG CHART:
See appropriate section in marluam unmess directed to Sears service center
PROBLEM CORRECTmON
CAUSE
Loss of power (continued)
Excessive
vibration
6. Faulty spark plug.
6. Clean and regap or change
spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Water in fuel.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas- oline and replace fuel filter.
10.Spark plug wire loose.
10. Connect and tighten spark
plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments section.
15. Engine valves out of 15. Contact a Sears or other adjustment, qualified service center.
1. Worn, bent or loose blade.
1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel.
2. Contact a Sears or other
qualified service center.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
Engine continues
to run when
operator leaves seat with
attachment
clutch engaged
POOr cut - uneven
Mower blades will not rotate
.
Faulty operator-safety presence control system.
.
Worn, bent or loose blade.
2.
Mower deck not level.
3.
Buildup of grass, leaves, and trash under mower.
4.
Bent blade mandrel.
5.
Clogged mower deck vent
from build-up of grass, leaves,
and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
.
Check wiring, switches and connections. If not corrected, contact a Sears or other
qualified service center.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Contact a Sears or other qualified service center.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other qualified service center.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
29
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
Page 30
TROUBLESHOOTmNG CHART:
See appropriate section in manuamunmess directed to Sears service center
PROBLEM CORRECTmON
CAUSE
Poor grass discharge (continued)
Headlight(s) not
working
(if so equipped)
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.
Improper blades used.
11.
Clogged mower deck vent
holes from buildup of grass, leaves, and trash around mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
Engine "backfires when turning engine "OFF"
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
1. Freewheel control in "disengaged" position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment or servicing.
,
Engine throttle control not set at "SLOW" position for 30 30 seconds before stopping engine.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in "engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
, Move throttle control to
"SLOW" position and allow to idle for 30 seconds before
stopping engine.
30
Page 31
SCHEMATmC
RED
AMMETER
(OPTIONAL)
TRACTOR ° ° MODEL NUMBER 917.273622
m
o111o ....
SOLENOID
RED
I
ELECTRIC CLUTCH
WHITE
FUSE
G
©
F H
©
I I I
I i
CLUTCH / BRAKE i
(PEDAL UP)
I J
STARTER
BLACK
i
D
PTO (DISENGAGED)
FUEL ..........' IGN_IITON _ON_ (2pGAPGs H
FU EL SHUT-OFF 16 AMP DC @ 3600 RPM (REGULATOR DISCONNECTED)
SOLENO,O
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF _I+G+A1 NONE SHOULD BE REPLACED TO
ON+LIGHTS B+A1 L+A2 PROPERLY SECURE YOUR
ON B+A1 NONE WIRING
START + S + A1 NONE 02762
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY
SEAT SWITCH
(OPTIONAL) BLACK
dlL
W SPARK PLUGS_
klOT OCCUPIED)
GROUNDING
CONNECTOR
ON TWIN CYL. ENGINES) I
1
I
i
]
CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM 0
REU......... (" ....;\ ;_ _\J _ ...........
0 'ALTERNATOR j
T
POSITION [ CIRCUIT J HEADLIGHTS G F C
ON C _+ g H B
OFF } C+G,B+H t
(_ DA
REMOVABLE NON-REMOVABLE PTO SWITCH
CONNECTIONS CONNECTIONS CONNECTOR
31
Page 32
ELECTFImCAL
24-_.
TRACTOR - - MODEL NUMBER 917.273622
22
/
/ I I I I
40
26
I i I
i I
I I
I i I
I I
\
\
\
\
\
\/
/
!
46
29
32
Page 33
ELECTRmCAL
TRACTOR o o MODEL NUMBER 917.273622
KEY PART NO. NO. DESCRiPTiON
1 144927 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4 8 7603J Tray, Battery
10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2 11 150109 Holddown, Battery, Front
12 145769 Nut, Push, Nylon, Battery, Front 1/4 16 176138 Switch, htedock
21 175688 Harness, Light 22 4152J Buib Light #1156 24 8860R Cable Starter 25 146148 Cable
26 175158 Fuse 27 73510400 Nut, Hex, Keps 1/4-20 unc 28 145491 Cable, Ground
29 121305X Switch, Seat 30 175566 Switch, Hgnition
33 140403 Key 40 188031 Harness, Hgnition
41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover Terminal 43 178861 Sotinoid w/brass plunger
45 122822X Ammeter 46 169635 Hourmeter
50 174652 Switch, PTO 55 17490508 Screw, Thd. Roll= 5/16-18 x 1/2 79 175242 Socket Asm Bulb Twistlock
89 169639 Bracket Snap-in NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
TRACTOR o o MODEL NUMBER 917.273622
CHASSmS AND ENCLOSURES
217
1°.!
6
9O
166
31
209"_
54
58
54
158
209
209
chassis-stealth,stlt 16
209
60
,_ 209
"_¢_166
209
74
38
209
34
Page 35
TRACTOR ooMODEL NUMBER 917.273622
CHASSmSAND ENCLOSURES
KEY PART NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar 9 187934X428 Dash
10 72140608 Bolt RDHD SQNK 3/8-16 x 1 11 167203 Panel, Dash, LH
13 188702X010 Panel, Dash, RH 14 17490608 Screw Thdrol 3/8-16 x 1/2
17 175260X615 Hood Assembly
20 162026 Plate Battery 26 STD541437 Locknut, Hex, with Insert 3/8-16 unc 28 174515X615 Grille
29 161840 Lens, Bar 30 188572X615 Fender/Footrest
31 139976 Bracket, Fender/Support 37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear 54 161464 Screw Hex Wshd 8-18 x 7/8
58 175351 Duct Hood 59 187495 Bushing 1.375 OD
60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4 64 174997 Dash Lower
74 STD541437 Nut Crownlock 3/8-16 unc 90 124346X Nut Self Thrd Wshd 1/4 Zinc
142 175702 Plate Reinforcement 143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest 145 156524 Rod Pivot Chassis/Hood
154 161897 Bracket Dash Rh 155 161900 Bracket Dash Lh
158 162037 Parking Brake Bkrt 159 179950X428 Cupholder
161 164655 Bumper Extrusion =600x 3=50 166 171875 Screw HWHDH:-Lo= #13-16 x 3/4
209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 217 179132X418 Console Fue! Window
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
Page 36
GROUND DRWE
TRACTOR o o MODEL NUMBER 917.273622
41
I
I
38 _ _
/ \ 27 _/ 151
165 156 166 35 //39 51
/
36
49_
47
120j_
37
36 35
53
55
i
77
36
drive-hydro,stlt 67
Page 37
TRACTOR o o MODEL NUMBER 917.273622
GROUND DRmVE
KEY PART KEY PART NO, NO, DESCRmPTmON NO, NO, DESCFtmPTmON
1 - - - Transaxle, HydroGear, Model 63 175417
8 165866 Rod Shift Fend. 69 142432 9 174367 Clutch Electric 71 169183
10 76020416 Pin Cotter 1/8 x 1 73 169182 14 10040400 Washer Lock Hvy 1/4 74 137057
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 75 121749X 16 73800500 Nut Lock Hex W/Ins. 5/16-18 unc 76 12000001
17 126197X Washer 1-1/20D x 15/32 ID x.250 77 123583X 19 73800600 Nut Lock Hex W/Wsh 3/8-16 uric 78 121748X
20 173937 BoIt Hex 7/16-20 x 4 x Gr. 5-1.5 81 165596 21 130564 Knob 82 165711
22 169498 Rod, Brake 83 19171216 23 178289 Bracket Anti-Rotation 84 169594
24 73350600 Nut, Hex Jam 3/8-16 uric 89 25 106888X Spring, Brake Rod 95 170201
26 19131316 Washer 96 4497H 27 76020412 Pin Cotter 1/8 x 3/4 CAD. 116 72140608
28 175765 Rod, Parking Brake 120 73900600 29 124236X Knob Brake Parking 150 175456
30 169592 Bracket, Transaxle 151 19133210 32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 156 166002
34 175578 Shaft, Foot Pedal 158 165589 35 120183X Bearing, Nylon 159 183900 36 19211616 Washer 161 72140406
37 1572H Pin, RolI 162 73680400 38 179114 Pulley, Composite 163 74780416
39 72110622 Bolt Rdhd 3/8-16 uric x 2-3/4 Gr. 5 164 19091210 41 175556 Keeper, Belt IdIer Flat 165 165623
47 127783 PuIley, Idler, V-Groove 166 17490510 48 154407 Beilcrank Clutch Grnd Drw Sti 168 165492
49 123205X Retainer, Belt 169 165580 50 72110612 Bolt 197 169613 51 73680600 Nut Crownlock 3/8-16 unc 198 169593
52 73680500 Nut, Crownlock 5/16-18 uric 199 169612 53 105710X Link, Clutch 200 72140508
55 105709X Spring, Return, Clutch 202 72110614 56 17060620 Screw 3/8-16 x 1-1/4 212 145212
57 140294 V-Belt, Ground Drive 263 17000612 59 169691 Keeper, Center Span
61 17120614 Screw 3/8-16 x .875
62 123533X Cover, Pedal
Number 314-0510 (See Break 65 10040700
down) 66 154778
188309X428 Console, Shift
NOTE: AI! component dimensions given in U.S. inches
1inch = 25.4 mm
Puiley, Engine Washer
Keeper Belt Engine Screw Hex Wsh Hi-Lo 1/4 x 1/2 uric
Strap Torque LH Strap Torque RH
Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring Key, Square
Washer 25/32 x 1-5/8 x 16 Ga. Shaft Assy. Cross Taper
Spring Torsion VVasher 17/32 x 3/4 x 16 Ga.
Link Transaxle
Rod Bypass Retainer Spring 1" Zinc/Cad
Bolt RDHD SQNK 3/8-16 uric x 1 Nut Lock Fig 3/8-16 uric
Spacer Retainer Washer 13/32 x 2 x 10 Ga.
Washer 5/16 ID x 1.0 x .125 Bracket Shift Mount
Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 uric Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
VVasher 9/32 x 3/4 x 10 Ga. Bracket Pivot Lever
Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561
Plate Fastener Cross Shf. Nyliner Snap-in 5/8 ID
Washer Nyl 7/8 ID x .105" Bolt Shoulder 5/16-18 uric
Bolt Rdhd Sqnk 5/16-18 uric x 1 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
Nut HexFlange Lock Screw 3/8-16 x .75
37
Page 38
TRACTOR ooMODEL NUMBER 917.273622
STEERmNGASSEMBLY
!
29 46
68 67
65
67
\
32 _ 87
15
34
35
steering stealth prem 3
38
Page 39
TRACTOR o o MODEL NUMBER 917.273622
STEERmNG ASSE_,_BLY
KEY PART NO. NO. DESCRmPTmON
1 159944X428 Wheel Steering 2 184706 Axle Asm
3 169840 Spindle Asm LH 4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring Klip #t5304-75 10 175121 Link Drag
11 STD551137 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axie Front 15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm. Steering 29 17000612 Screw 3/8-16 x 3/4
32 180580 Rod Tie 33 19121414 Washer 3/8 x 7/8 x 14 Ga.
34 10040600 Washer Lock HIcl Spr 3/8 35 STD541537 Nut Lock Center 3/8-24 unf
36 155105 Bushing Strg 37 152927 Screw
38 159946X428 insert Cap Strg Wh 39 19182411 Washer 9/16 ID x 1-1/20D 11Ga. 40 73540600 Nut Crownlock 3/8-24
41 159945 Adaptor Wheel Strg 42 163888X428 Boot Steering 43 121749X Washer 25/32 1 1/4 x 16 Ga.
46 184946X505 Cap Spindie 65 160367 Spacer Brace Axle
67 72110618 Bolt, Rdhd Sq 3/8-16 unc x 2-1/4 68 169827 Axte, Brace
71 175146 Steering Asm. 73 160135X428 Extension Steering Steaith
82 169835 Bracket Susp. Chassis Front 87 173966 Washer Fiat .781 x 1-1/2 x .15 88 175118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x .060
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Page 40
ENGINE
2
1
TRACTOR ° ° MODEL NUMBER 917.273622
14
32
,C_%'---33
29
13
38
17
33
23
I OPTIONAL EQUIPMENT
Spark Arrester
engine-bs intek-twin 39
I
4O
Page 41
ENGINE
TRACTOR ° ° MODEL NUMBER 917.273622
KEY PART NO. NO. DESCRIPTION
1 175437X428 ControI Throttle
2 171875 Screw Hwhd Hi-Lo #13-16 x 3/4
3 ........ Engine, Briggs Model 445777-0168-E1
(See Breakdown)
4 149723 Muffler Asm Twin Lo-Tone 5 159955 Pipe Exhaust LH Intek
6 160589 Pipe Exhaust RH Intek 8 171877 Bolt 5/16-18 Unc x 3/4 w/Sems
10 162797 Shield Browning Intek II 13 165391 Muffler Gasket
14 148456 Tube Drain oil 17 17060624 Screw Thdroi 3/8-16 x 1-1/2
23 169837 Shield Heat 25 187767X428 Choke Control
29 137180 K+tSpark Arrestor (Flat Scm) 31 179022 Tank Fuel 4.0 Rear
32 179124X428 Cap Asm Fuel 33 123487X Clamp Hose Black 37 8543R Line Fuel
38 181654 Plug Drain Oil Easy 41 139277 Stem Tank Fuel 45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
72 183906 Screw 5/16-18 x 1 81 73510400 Nut Keps Hex 1/4-20 uric
112 3645J Bushing NOTE: All component dimensions given in U+S+inches
1 inch = 25+4 mm
41
Page 42
SEATASSEMBLY
\
\
\
\\\
14_
TRACTOR ° ° MODEL NUMBER 917.273622
18
i
13 \
\ \
17 12
seat Itknob 14
KEY PART
NO. NO.
1 180598 2 180166
3 STD523710
4 19131610 5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 180186
11 166369
12 121246X
I
I
i \
\
\
\.
11
DESCRIPTION
Seat
Bracket Pivot Seat Bolt Fin Hex 3/8-16 unc x 1
Washer 13/32 x 1 x 10 Ga Clip Push-in
Nut Hex w/Ins. 3/8-16 unc
Spring Seat Cprsn Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan Seat Knob Seat Adj. Wingnut
Bracket Mounting Switch
KEY PART NO. NO. DESCRIPTION
13 121248X 14 72050412
15 121249X 16 123740X
17 123976X 18 124238X
21 171852 22 STD541431
24 19171912 25 127018X
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sqnk 1/4-20 x 1-1/2
Spacer Spilt 28x ,88 Zinc Spring Cprsn Plate 1.310 Ga,
Nut Lock 1/4 Lge Fig Gr, 5 Zinc Cap Spring Seat
Bolt Shoulder 5/16-18 unc Nut Hex Lock W/Ins 5/16-18
Washer 17/32 x 1-3/16 x 12 Ga,
Bolt Shoulder 5/16-18 x 62
42
Page 43
TRACTOR oo MODEL NUMBER 917.273622
DECALS
11
16 9 3 13 21_ 11
2o
12
8 26
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 187407 Reflector, LH 14 175291 2 138047 Decal, Battery, Diehard, Sears 15 187408
3 186242 DecaI, Hood RH 16 164065
4 186243 Decal, Hood LH 18 156811
5 186572 Decal, Seat Craftsman 20 149516
6 146046 Decal, V-Belt, Drive Schematic 21 186331
7 164096 Decal, Dash 23 189684
8 178455 Decal, Deck, Caution - - 184310X428
9 186447 Decal, Replacement Hood - - 184311X428
10 156439 DecaI, Fender, Danger - - 166960
11 189637 Decal, Panel, Dash - - 192581
12 178482 Decal, Mower, Heavy-Duty -- 192582
13 133644 Decal, Replacement Parts
SLTH HYD HM AM EGN 26 181470
10
6
15
DESCRIPTION DecaI, V-Belt, Schematic
Decal, Reflector, RH Decal, Steering Wheel
Decal, Fender Opt. Decal, Battery
Decal, Hood, Side Panel Decal, Engine
Decal, Deck level Pad, Footrest, ST/LT, LH
Pad, Footrest, ST/LT, RH Decal, By-Pass
Manual, Owner's, English Manual, Owner's, Spanish
WHEELS &TmRES KEY PART
NO. NO.
1 _ 2 65139
2
5,8 3 106222X
4,10 4 59904
7 5 106732X624
3,9 7 9040H
wheel 1
1 59192
6 278H
8 106108X624 9 122082X
10 7152J 11 104757X428
-- 144334 NOTE: A!l component dimensions given in U.S. inches
1 inch = 25.4 mm
43
DESCRIPTION Cap Valve Tire
Stem Valve Tire FTs 15 x 6 0 - 6 Service Tube Front (Service item Only)
Rim Asm 6" front Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel
Only) Rim Asm 8" rear Service Tire R Ts 20 x 10-8 C Service
Tube Rear (Service item Only) Cap Axle BIk 1 50 x 1 00
Sealant, Tire (10 oz. Tube)
Page 44
LmFTASSEMBLY
TRACTOR - - MODEL NUMBER 917.273622
41
37
38
40
5
3
2
6
5
44
Page 45
LmFTASSEMBLY
TRACTOR ooMODEL NUMBER 917.273622
KEY PART NO. NO. DESCRIPTION
1 179504 PIunger Assembly
2 159476 Shaft Assembly, Lift 3 188822 Pin, Groove
4 12000002 E-Ring 5 19211621 Washer 21/32 x 1 x21Ga.
6 120183X Bearing, Ny!on 7 175830 Grip, Handle, Fluted
11 175370 Link, Lift, LH= 12 175371 Link, Lift, R=H=
13 4939M Retainer Spring 15 175562 Plate Asm Suspension Front 16 73350800 Nut Hex Jam 1/2-13 uric
17 175689 Trunnion Front Susp.
18 73800800 Nut Lock w/Wsh 1/2-13 uric 20 163552 Retainer Spring 31 176205 Trunion Sups. Arm=
32 175994 Nut Lift Link 7/16-20 36 155097 Pointer Height indicator
37 123935X Plug Hole 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 x 10 Ga.
41 155098 indicator Height stir 49 145212 Nut Hex/Large Lock 51 19171416 Washer 17/32 x 7/8 x 16 Ga.
52 175378 Arm Suspension Rear LH 53 175802 Arm Suspension Rear RH
54 175560 Pin Flange
NOTE: All component dimensions given in U=S=inches
1 inch = 25.4 mm
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.273622
46
130
33
47
116
!131
21
\> _ 25
29
\
18
24
28 \,
mower deck.48 standard 1
46
Page 47
_,_OWER DECK
TRACTOR o oMODEL NUMBER 917.273622
KEY PART NO. NO.
1 180358 3 138017
5 4939M
6 178024 8 174365
11
173921 180054
13
174360
14
174358
15
110485X
16
174493
17
72110610
18
72140505
19
132827
2O
174378
21
73680500
24
105304X
25
178102
26
110452X
27
180655X428
28
19111016
29
131491
3O
173984
31
187690
32
173436
33
178342
37
177968
39
174375
42
165723
43
174373
45
180806
46
137729
47
180808
48
174368
49
73900600
5O
72110612
DESCRIPTION
Deck Weldment Mower 48 Bracket Asm, Sway Bar Retainer Spring
Bar Sway Deck Bolt 7/16 Asm. Blade
(The following blades are available) Blade, 48" Mulching
(For mulching mowers only) Blade, 48" Hi-Lift
(For bagging and discharging)
Shaft Mandrel Asm. Greaseable
Housing MandreI Bearing, Ball, Mandrel
Stripper Mandrel Deck
Bolt RDHD Sq Neck 3/8-16 x 1.25 Bolt, Carriage 5/16-18 x 5/8 Bolt, Hex Hd, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 uric Cap, Sleeve Spring, Torsion
Nut, Push
Deflector Shield Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge Screw, Thdrott
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Fig. Top Lock Cntr. 9/16
Pulley, Idler
Pulley, Idler, Driven Spacer, Retainer
Arm, Idler Secondary Cover, Mandrei Deck Screw, ThdrolI. 1/4-20 x 5/8
V-Belt, Mower, Secondary V-Belt, Mower, Primary
Nut, Lock Fig 3/8-16 unc
Bolt, Cam 3/8-16 x 1-1/2 Gr. 5
KEY PART NO. NO.
52 175820 54 74780616
55 72140608 56 155986
57 156941 72 19131312 91 180535
92 73800600 94 176066
95 180534 97 178515
98 179479 99 184058
100 72110616 110 175016
112 174387 113 72110506
114 174384 115 174609
116 184219 117 174873
118 73930600 119 19121414
121 174371 122 174606
126 174372 130 17000616
132 17000612 182 179127
183 163552 184 173979
-- 174356
-- 181579
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
DESCRIPTION
PulIey IdIer Flat Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
Bolt Rdhd Sqnk 3/8-16 unc x 1 Bar Pnt Adj. Pin Head Rivet Washer 13/32 x 13/16 x 12 Ga. Bracket Asm NoserolIer RH
Nut Lock Hex w/Ins 3/8-16 uric Noseroller
Bracket Asm NoserolIer LH Washer Hardened
Spring Primary Drive Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 unc x 2 Arm Spring Secondary
Link Tension Relief Lever Bolt Cam 5/16-18 x 3/4
Tension Asm Relief Lever Arm Spring Tension Relief
Bolt, Shoulder Gauge Wheel
Nut, Center!ock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive Bushing Pivot Tension Relief
Arm, Idler, Primary Deck Screw 3/8-16 x 1
Screw 3/8-16 x .75 Rod Roller Nose
Retainer Spring Keeper Belt idler
MandreI Asm. Service (includes Key Nos. 13-15)
Replacement Mower, Complete (Std. Deck - Order separately
nose roller components key nos. 91,94, 95, 132, 182, and 183)
47
Page 48
Z
U 0
4_ CO
_128
L
r88
f1!3
93
I
z_
mO
m
| |
o_
88
zm
C r
_z _C
m_
_m
6_
46
16
-124
/
_4
N)
-47
95
75
7
<108 125
107
6 SEALANT 57 - 20W50 OIL - 78,80Z
127- SEAL AND O-RING KIT
Page 49
TRACTOR o o MODEL NUMBER 917.273622
HYDRO GEAR TRANSAXLE oo _,_ODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRmPTmON NO. NO. DESCRmPTmON
1
170351 Main Housing, Assembly 59 170408
2
170352 Side Housing, Assembly 60 142883
3
170353 Center Section, Assembly 61 142882
4
170354 Swashpiate, Trunion Machined 62 142887
5
169898 Block - Assembly 63 170410
6
170355 Sealant 10.50z
7
170356 Hex Flange Screw 1/4-20 X 64 142892
8
170357 Stud, 5/16-24 Hex Double End 66 189386
9
170358 Shaft, input 67 170413
10
170359 Ring- Retaining 68 170414
11
170360 Spacer 69 170415
12
169870 Ring- Retaining 70 170416
13
170361 Seai, Lip .67 X 1.58 X .276 71 170417
14
169869 Ball Brg 17mm Id X 40mm Od
16
170362 Hex Fiange Head Screw 5/16-
17
170363 Lip Seal 18X32X7
18
170364 Arm, Controi 74 170419
19
150771 Bearing, 30x52x13 Thrust 75 170420
23
170365 Check Piug Assembiy, Washer
24
170366 Shaft, Motor 76 170421
27
170367 Gear- Pinion, 13t 77 170422
28
170368 10t/48t Gear 78 142969
29
170369 Gear, 10t Jackshaft 79 142980
3O
170370 60t Bull Gear 80 150778
31
170371 Sieeve Bearing .75 X 1.575 X
32
170389 SleeveBearing(Outboard) 82 170424
33
142991 Washer, 3/4 id X 1-1/20d X 83 161168
34
170390 Lip Seal Axle Seal 85 170426
35
170391 Shaft, Axie .75 X 11.39 (Key, 87 142917
36
170392 Shaft, Axie .75 X 16.99 (Key, 90 170430
37
150792 Miter Gear (Splined) 107 170432
38
150793 Miter Gear 15t (0.5 id) 108 170433 150809 Shaft
39 4O
170393 Ring, Spiral Retaining 109 170434
41
170394 Pin, Jackshaft 111 170435
42
170395 Magnet, Ring 113 170437
43
170396 Spring, Bypass
44
150797 Hydro Mtg Screw 3/8-24 X 2.5 116 170438
45
170397 Filter 120 188312
46
170398 Base, Filter 121 170441
47
170399 Actuator, Bypass
48
170400 Rod, Bypass Actuator 122 170442
49
170401 Arm, Bypass 123 170443
5O
170402 Retaining Ring .250 Externai 124 170444
51
170403 Seai, Lip .741 X .250 X .250
52
170404 Fiat Washer, 5/8 Id X 1.00d X 126 170446
53
170405 Retaining Ring 128 173165
54
170406 Bearing, Center Block 900 166768
55
142977 Spring- Helical Compression
56
142978 Washer
57 58
170407 Brake Yoke
1.25 65 170411
X 12mm 72 170418 24X0.75 73 142884
.625 81 170423
.75x 1.750x.625 .13Thk 84 170425
R.H.) 88 170429 LH.) 93 170431
Long 119 170439
Tc 125 170445 .05 Thk 127 170447
20w-50 Oil
Rotor, Brake Brake Puck Puck Plate
Brake Actuating Pin Hfhcs 1/4-20x2 W/
Bolt, 1/4-20 X 1W/Patch Spacer Spring, Brake Arm Bias
Sq. Hd. Bolt 5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti-Drag
Washer, Ht .5 I.D. X 10.D. X
.032 Fiat - Washer 11/32 I.D. X 7/8
O.D Oil Seal .625 X 1.0 X .25
Check Plug Assembly, .027, Washer
Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spring, Helical Comp
Spacer Hex Lock Nut 5/16-
Wedge, Friction Pack
Clip, Washer .316xl .50x. 1046 (Plated)
Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2 Puck, inner Wedge
Spring Clip - Housing Thrust Deflector
Washer, Motor Shaft
.71 idx 1.15odx.O3Othk Plug, Sae #6
O-Ring .07 X .301 I.D. Bracket, Support Expansion
Tank Silicon Sponge
Fan, 7 in. Pulley
Hex Lock Nut 1/2-20 (Nylon insert)
Washer, Belleville
Belt Keeper Center SectiomFilter-Bypass
Assembly Filter Assembly
Fan - Pulley Service Assembly Seal - O-Ring Kit
Kit, Expansion Tank
Transaxle Complete
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
49
Page 50
TRACTOR o o MODEL NUMBER 917.273622
BRmGGS ENGmNE=MODEL NUMBER 445777 TYPE NUMBER 0168=E1
5O
Page 51
TRACTOR o o MODEL NUMBER 917.273622
BRmGGS ENGmNE=MODEL NUMBER 445777 TYPE NUMBER 0168=E1
883_
D
35_ 36
1029 1022
1100 _
798 _
33Y21'2o9° \
914_
121 CARBURETOR OVERHAUL KI1
117_
51 _ 1L_1128 |
387_- 628 ='
918_
1370
o__1 1_o_
1123© 1124_ 105_ 6330 987_
977 CARBURETOR GASKET SE'r
51 _ 1370
672_ 150_ 987@
1123_ 1124_ 633@
276 @ 104 '_
276C_
616U
552 G
552A8
742 @
404 ©
552A
691 ÷
21_ 914
125J 1169t 11421 _1
163_ 418 _ 198111128|_1
14__1 167_1_11 lS°[_l
108_1 _'_ I 1L_130 95,
__-_-__
51 _ 105_ [ i1_3i-_, I
1F_-4_ I I --
hl=o,_li ,,_._J
1123_L---J 137_
160_ 1127_ T
117_' 276@
51
Page 52
TRACTOR ooMODEL NUMBER 917.273622
8RmGGSENGmNE=MODELNUMBER445777TYPENUMBER0168=E1
1329 REPLACEMENT ENGINEt
789A
74_
1054_ 7[_
lO7O
1005 L._
332_
75@
695 _ [ 1330 REPAIR MANUAL J
165_
1095 VALVE GASKET SET
405
868_
358 ENGINE GASKET SET
©3
9_ 51
1_ 943_
2o_ 883
-- 691 @
842 _
524
3o3
276_
868_
10 =2_
334_
883_
163
1022_
783 513_
803
801
697_
52
Page 53
TRACTOR ooMODEL NUMBER 917.273622
BRmGGSENGmNE-MODELNUMBER445777TYPENUMBER0168oE1
KEY PART KEY PART NO, NO, DESCRmPTmON NO, NO, DESCRmPTmON
699753 499585
3 391086 4 699747
5 693998 5A 693999
7 693997 8 499601
9 690937
10 690960 11 690942
12 697227 13 690360
15 690946 15A 691680
16 691046
20 690947 22 694966
23 691053 24 222698
25 694003
-- 694007 26 694004
-- 694008 27 690975
28 690229 29 499583
32 690976 33 499596
34 499597 35 690963
36 690963 40 690964
42 499586 45 690977
46 699748 48 698172
50 695241 51 690950 _@$
53 690951 54 695240
73 691055 74 691057
75 691056 89 690283
95 690718
98 499802 104 690984 ©
105 690985 ©
108 690986 117 690232 ©
121 499811 125 499804
130 690993
Cylinder Assembly 131 499805
Kit-Bushing/Seal (Magneto 133 499806
Side) 135 499803
SeaFOil (Magneto Side) 137 690994 Head-Cylinder (Cylinder 1) 142 499808
Head-Cylinder (Cylinder 2) 146 690979
0+
Gasket-Cylinder Head 150 690995 Breather Assembly 160 690996 Gasket-Breather 163 691001
Screw (Breather Assembiy) 165 693148 Tube-Breather 187 691049
Gasket-Crankcase 187A 691050 Screw (Cylinder Head)
Piug-Oii Drain 188 690960 PHug-Oii Drain 192 690083
Crankshaft 209 697674
Seal-Oil (PTO Side) 211 691019 Screw (Crankcase Cover) 212 695238
Flywheel 213 691021 Key-F_ywhee_ 216 691022
Piston Assembly (Standard) 219 698231 Piston Assembly 0020" Over- 220 690412
size) 222 698761
Ring Set (Standard) 227 691048 Ring Set (.020" Oversize) 231 690718
Lock-Piston Pin 240 691035 Pin-Piston (Standard) 250 690957
Rod-Connecting (Standard) 252 690956 Screw (Connecting Rod) 265 691024
VaWe-Exhaust 267 695134 Valve-Intake 276 690997
Spring-Vaive (intake) 287 690960 Spring-Valve (Exhaust)
Retainer-Valve 304 695277 KeepePVaive 305 691005
Tappet-Vaive 309 691262 Camshaft 310 691263
Short Block 311 497608 Manifoid-intake 332 691059
Gasket-intake 333 691060
Stud (Carburetor) 334 691061 Screw (Intake Manifold) 337 691043
Screen-Rotating 358 694012 Screw (Rotating Screen) 363 691062
Washer (Flywheel) 383 690966
Screw (Throttie Vaive) 387 808656
Kit-Idle Speed 404 690442 Pin-Float Hinge 405 697820
Valve-Float Needle 418 690999 Valve-Choke Jet-Main (Standard)
Kit-Carburetor Overhaui Carburetor
Vaive-Throttie
141 499807
385 690960
o
@
included in Engine Gasket Set, Key. No. 358 included in Carburetor Overhaul Kit, Key. No. 121 included in Carburetor Gasket Set, Key. No.
977
included in Valve Overhaul Kit, Key. No. 1095
Kit-Throttie Shaft FioabCarburetor
Tube-Fuei Transfer
@$ Gasket-F_oat Bow_
Kit-Choke Shaft
O Nozzle-Carburetor
Key-Timing
@$ Gasket-Nozzie
RetainePSolenoid
o+ Gasket-Air Cleaner
Nut (Ring Gear) Line-Fuel
Line-Fuel (Cut to Required Length)
Screw (Control Bracket) Adjuster-Rocker Arm
Spring-Governor Spring-Governed Idle
Link-Governor Bracket-Choke Control
Link-Choke
Gear-Governor
Washer (Governor Gear)
Bracket-Control Lever-Governor Control
Screw (Choke Valve) Filter-Fuel
Retainer-Breather Collector-Oil
Clamp-Casing Screw (Casing Clamp)
o@$ Washer-Sealing
Screw (Dipstick/Tube Assem- bly)
Housing-Blower Screw (Blower Housing) Motor-Starter
Screw (Starter Motor) Brush Set
Nut (Flywheel) Armature-Magneto
Screw (Magneto Armature) Spark Plug
Gasket Set-Engine Wrench-Spark Plug
Screw (Fuel Pump)
Washer (Governor Crank)
Screw (Back Plate) Plate-Carburetor
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
53
Page 54
TRACTOR oo MODEL NUMBER 917.273622
BRmGGS ENGmNE-MODEL NUMBER 445777 TYPE NUMBER 0168oE1
KEY PART KEY PART NO. NO. DESCRmPTmON NO. NO. DESCRmPTmON
445 499486 447 691003
447A 690960 467 691008
474 696458
501 691185 505 691029
510 497606 513 692024
523 691036 524 691032
525 691037 526 690960
544 552 690552
552A 690553 562 690311
573 691009
601 95162 615 698290
616 691045 617 691917
628 690960 633 690998
635 66538 654 690958
668 691215 672 690234
691 690657 695 693149
697 690372 703 691010
718 690959 726 499612
741 690980 742 690328
750 696999 783 693058
788 691039 789 698330
789A 696576 797 691029
797A 693167 798 697890
801 691283 802 691286
8O3 842 691031
847 499602 851 493880
855 691011 865 691012 865A 691014
Filter-Air Cleaner Cartridge 865B 691015
Screw (Air Guide Cover) 868 690968 Screw (Air Guide Cover) 877 399916
Knob-Air Cleaner 883 690970
Alternator 914 691127
Regulator 918 694000 Nut (Governor Control Lever) 929 695239
Drive-Starter 929A 691003
Clutch-Drive 943 690589
Dipstbk 947 499809
o SeabO Ring (DipstbkTube) 965 499613
Tube-Dipstbk 967 273638
Screw (Regulator) 968 499788 Armature-Starter (Servbed by 975 499810
691262 Starter Motor Only) 977 499812
BusMng-Governor Crank 987 691000 BusMng-Governor Crank 1005 499603
Bolt (Governor Control Lever) 1018 690954 Plate-Back 1017 690770
Clamp-Hose 1019 693995
Retainer-Governor Shaft 1022 690971
Crank-Governor 1023 499599 SeaI-O Ring (Intake Manifold) 1023A499600
Screw (Fuel Pump Bracket) 1024 499054
©$ Seal-Choke/Throttle Shaft 1026 690981
Boot-Sparkplug 1026A690982 Nut (Carburetor) 1027 492932
Spacer 1029 690972
©$ Gasket-Carburetor Plate 1035 691042
o SeabGovernor Shaft 1036 695704
Screw (Ring Gear) 1051 691265 Screw (Drive Cap) 1054 280275
Clip 1058 275475 GeaPRing 1090 691293
Retainer-E Ring 1100 690973
Screw (Oil Pump Cover) 1119 691183 Gear-Pinion 1123 690987
Bracket-Fuel Pump Harness-Wiring
Harness-Wiring Nut (Brush Retainer)
Nut (Brush Retainer)
Screw (Rocker Arm) Cap-Drive
Cap-End
Housing-Starter (Serviced by
691262 Starter Motor Only) SeaI-O Ring (Dipstick)
Assembly-Dipstick/Tube
Adapter-Air Cleaner Cover-Air Guide (Cylinder 1)
Cover-Air Guide (Cylinder 2)
1070 690372 1095 694013
1124
690988 @$ SeaI-O Ring (FueITransfer
1126
690991 Screw (Fuel Transfer Tube)
1127
690992 Screw (Float Bowl)
1128
690990 © Screw (Carburetor Nozzle)
1169
693140 Screw (Carburetor Cover
1329
445777-0027 Replacement Engine
1330
273521
o
included in Engine Gasket Set, Key. No. 358
@
included in Carburetor Overhaul Kit, Key. No. 121
$
included in Carburetor Gasket Set, Key. No.
977
+
included in Valve Overhaul Kit, Key. No. 1095
Cover-Air Guide
o+ Seal-Valve
Wire/Connector-Alternator
o+ Gasket-Exhaust
Screw (Rocker Arm Cover) Hose-Vacuum
Screw (Choke Control Bracket) Screw (Choke Control Bracket)
o SeaI-O Ring (Oil Pump Cover)
Solenoid-Fuel Cover-Oil Pump
FiltePPre Cleaner Cover-Air Cleaner
Bowl-Float Gasket Set-Carburetor
@$ Seal-Throttle Shaft
Fan-Flywheel Nipple-Oil Filter
Screen-Oil Pump Kit-Label
o+ Gasket-Rocker Cover
Cover-Rocker Arm (Cylinder 1) Cover-Rocker Arm (Cylinder 2)
Rod-Push (Steel) FiltePOil
Arm-Rocker
Label-Emission Cable-Tie
Owner's Manual
Screw (Flywheel Fan) Retainer-Brush
Set-Valve Gasket Pivot-Rocker Arm
Screw (Alternator)
@$ SeaI-O Ring (Solenoid Re-
tainer) Tube)
Plate)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
54
Page 55
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL
15 DEGREES MAX.
_lb ARNING: To avoid serious injury, operate your tractor up and
1, Fo_d this page aJong dotted line indicated above.
2. Hold page before you so that its Belt edge is vertically parallem to a tree
3. Sight across the fo_d in the direction of hill s}ope you want to measure, 4, Compare the angmeof the fo}d with the s}ope of the Hill
down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when changing direction on slopes.
trunk or other upright structure,
Page 56
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
iHHHH
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, clay or night
iHHHH
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
iHHHH iHHHH
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For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, clay or night (U.S.A. only)
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR sM
(1-888-784-6427)
Your Home
Our Home
www.sears.com
Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears.ca
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_,_EA R_._ 02410
© Sears,Roebuckand Co. ® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque d_pos6e de Sears, Roebuck and Co.
192581 Rev. 2 7.16.04 MH Printed in U.S.A.
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