Craftsman 917273611 Owner’s Manual

Owner's Manual

CRRFTSMRN°

LAWN TRACTOR

24.0 HP, 48" Mower

Electric Start

6 Speed Transaxle

Model No.

917.273611

r_ This product has a low emission engine which operates differently

IMPORTANT:

Read and follow all Safety Rules and Instructions

before operating this equip- ment,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications ..........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

MaintenanceSchedule........................15

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

Maintenance ........................................ 15

Service and Adjustments ..................... 19

Storage ................................................ 27

Troubleshooting ................................... 28

Repair Parts ......................................... 32

Sears Service ........................ Back Cover

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineis capableof amputatinghandsand feetand throw- ingobjects.Failureto observethe followingsafetyinstructionscouldresult inserious

injuryor death.

_WARNING: Inorderto prevent

accidentalstartingwhensettingup,

transporting,adjustingor makingrepairs,

alwaysdisconnectsparkplugwire and placewirewhere it cannot contactspark plug.

_,WARNING: Do notcoastdowna

hillin neutral,youmay losecontrolofthe

tractor. _I, WARNING: Towonlytheattach-

mentsthatare recommendedbyand complywith specificationsof the man- ufacturerof yourtractor.Usecommon

sensewhentowing.Operateonlyat the

lowestpossiblespeedwhen on a slope. Tooheavyof a load,whileon aslope,is dangerous. Tirescan losetractionwith thegroundandcauseyouto losecontrol of yourtractor.

_,WARNING: Engineexhaust,some of itsconstituents,andcertainvehicle

componentscontainoremit chemicals

knownto the State of Californiato cause

cancerandbirth defectsor otherrepro- ductiveharm.

_I, WARNING:Batteryposts,terminals

andrelatedaccessoriescontainlead and

leadcompounds,chemicalsknownto the

Stateof Californiato causecancerand

birthdefectsorother reproductiveharm. Wash hands after handling.

I. GENERAL OPERATION

• Read,understand,andfollowall instructionsonthe machineandin the

manualbeforestarting.

• Donot put handsor feet near rotating partsor underthemachine.Keepclear

ofthedischargeopeningat all times.

• Onlyallow responsibleadults,who are familiarwiththe instructions,tooperate

themachine.

• Cleartheareaof objectssuch as rocks,toys,wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction. Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard, or other safety devices in place and working.

• Slowdown before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re- lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter- weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can result in severe injury or death. Opera-

tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass.Tires may

lose traction.

Always keep the machine in gear when going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma- chine with grass catchers or other at-

tachments; they can affect the stability of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

II1. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for another ride and be run over or

backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV, TOWING

• Tow only with a machine that has a hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recommen-

dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when filling.

• Removegas-poweredequipmentfrom thetruckor trailerand refuelit onthe

ground.If this is not possible,then refuelsuch equipmentwith a portable container,ratherthanfrom a gasoline dispensernozzle.

• Keepthe nozzleincontactwiththe rim ofthefuel tankor containeropeningat alltimesuntilfuelingiscomplete.Do notusea nozzlelock-opendevice.

• Iffuel is spilledon clothing,change clothingimmediately.

• Neveroverfillfuel tank.Replacegas capandtighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and

replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc- tion labels, as necessary.

• Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-

engage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: .040")

Ground Speed (MPH):

Forward:

1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:16 Amps @ 3600 RPM Battery: Amp/Hr: 35

Min. CCA: 280 Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main- taining, caring for and using your tractor.

• Follow the instructions under"Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar- rester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur- chase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not covered by the agreement; also, 10%

off regular price of preventive mainte- nance check.

• Fast help by phone- phone support

from a Sears technician on products requiring in-home repair, plus conve-

nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Keys

(2) Keys

Video Cassette

For Future Use

Slope Sheet

Mower

Leveling Wrench

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires where tractor is to roll off skid.

Bubble Level

ADJUST SEAT

1. Raise seat and loosen adjustment knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment

knob securely.

Adjustment

Knob

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc- tions).

-_-_,_;_>-.- :----, Label

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

02624

,¢¢

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N) position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls) _WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow. CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor- rect tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual.

J CHECKL IS T

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped. While learning how to use your tractor, pay extra attention to the following important

items: ,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline. ,/Become familiar with all controls, their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe operat-

ing condition.

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheir meaning.

R N H L I',,,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION

SLOW

6 G G, I

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

PARKING BRAKE

LOCKED

UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, ifnot avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

MOWER HEIGHT MOWER LIFT

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Choke

Ammeter

Throttle Control

Hourmeter

Ignition Switch

Parking Brake

Light Switch Position

Attachment Clutch Switch

Lift Lever Plunger

Attachment Lift

Lever

o Height

Adjustment

Indicator

Gear Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at-

tachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

AMMETER - Indicates battery charging (+) or discharging (-).

PARKING BRAKE - Locks clutch/brake into the brake position.

HOURMETER - Indicates hours of opera- tion.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position. Make sure parking brake will hold trac-

tor secure.

Push-In to

Choke "Disengaged"

Throttle

Control

"Brake"

Position

Attachment Clutch Switch Pull Out To

ion

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

Brake Pedal "Disengaged" Shift Lever

"Drive" Position Position Parking Brake

"Engaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N) posi- tion.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral

(N) position.

2. Move gearshift lever to desired po- sition.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions,

height of grass and types of grass being

mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool

season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate

growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes

in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer Spring

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

All,CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment Clutch Switch Pull Out To

"Engage"

Push In To //_

"Disengage"

TO OPERATE ON HILLS ,_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than

five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Attachment

Lift Lever High Position

,,,,,,1,' Low

Position

Deflector Shield

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re- move and read oil level. If necessary, add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_i_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting. CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push choke control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en-

gine to accept small changes in speed

and load, until the choke control is fully in. If the engine starts to run roughly,

pull the choke control out slightly for a

few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending on the temperature.

• The attachments can be used during

the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making left hand turns until finished.

(

00272

• If grass is extremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

F,LL,NOATES

ASREGULARSERVICEYOU COMPLETE ._'__O_._£O'£ _, ._%?._ ._%_, :_,_ _,S_.O'"

Check Brake Operation _V p _V'

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

R Check for Loose Fasteners li_ V's I_

C_ Sharpen/Replace Mower Blades 1_3

T Lubrication Chart V' ll_

0 Check Battery Level 1_4

R Clean Battery and Terminals li_ li_

Check Transaxle Cooling v'

Check V-Belts V' Check Engine Oil Level I1_ I_

Change Engine Oil (with oil filter) 1_1,2 I_

E Change Engine Oil (without oil filter) 1_1,2 I_

N Clean Air Filter _2 G Clean Air Screen 11_2

NJ Inspect Muffler/Spark

E Replace Oil Filter (If equipped) 1_1,2

Clean Engine Cooling Fins V' 2

Replace Spark Plug V' Replace Air Filter Paper Cartridge VB2

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures,

2 - Service more often when operating in dirty or dusty conditions.

Arrester

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-tree battery. 5 - Tighten front axle pivot bolt to 35 fb-lbs, maximum.

Do not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments

section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

@ Spindle Spindle

Zerk _'77' Zerk @ Front Front Wheel

Wheel Bearing zerk

Bearing

zerk

Engine

@ Mandrel _"

Zerks

Gearshift

Pivots

(i) SAE 30 or 10w30 Motor Oil @ General Purpose Grease

0) Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

TRACTOR Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then brake must be checked and adjusted.

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If

your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Trailing Mandrel Edge Up Blade center ( Assembly

Hole

Blade Bolt

Star

(Special)-------m_

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Center Hole

5/8" Bolt Blade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling. V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL Se-

lect the oil's SAE viscosity grade according

to your expected operating temperature.

F -20 0 30 32 40 60 80 100

, , , , ,

C -30 -2'0 -10 0 1'0 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES [

oHvJ_ccharll e

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, they will result in increased

oil consumption when used above 32°E

Check your engine oil level more frequent- ly to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and Locked

Yellow Ca Drain

Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading,

tighten dipstick cap securely onto the tube before removing dipstick. Keep oil

at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

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