Craftsman 917273491 Owner’s Manual

Owner's Manual

JCRIIFTSMIIN'J

LAWN TRACTOR

16.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.273491

This product has a low emission engine which operates

I1_11 differently from previously built engines. Before you start the /

engine, read and understand this Owner's Manual. J

IMPORTANT:

Read and follow all Safety
Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/P re-Operation ........................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 17

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts .......................................... 32

Sears Service ......................... Back Cover

This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious

injury or death.
A(_WARNING: In order to prevent ac-

cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.
_WARNING: Tow only the attachments

that are recommended by and comply with
specifications of the manufacturer of your

tractor. Use common sense when towing.
Operate only at the lowest possible speed

when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause

_u to lose control of your tractor.

WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-
nents contain or emit chemicals known to

the State of California to cause cancer and
birth defects or other reproductive harm.

A(_WARNING: Battery posts, terminals
and related accessories contain lead and

lead compounds, chemicals known to the
State of California to cause cancer and

birth defects or other reproductive harm.
Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-
tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are
familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do

not operate the mower without either
the entire grass catcher or the guard in
place.

• Slow down before turning.

• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass
catcher or unclogging chute.

• Mow only in daylight or good artificial
light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or un-
loading the machine into a trailer or

truck.

• Data indicates that operators, age 60
years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower
safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves

or other debris which can cause build-
up to occur. Clean any oil or fuel

spillage before operating or storing the
machine. Allow machine to cool before

storage.

II. SLOPE OPERATION
Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes
require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do
not mow it.

3

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift
while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-
weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change
the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden
changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually
downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could
suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge
caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III, CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.

Children are often attracted to the ma-
chine and the mowing activity. Neveras-

sume that children will remain where you
last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed
area.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.

• Never tamper with safety devices.
Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

• Never make adjustments or repairs with
the engine running.

• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

4

• Be sure the area is clear of other people
before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children
even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.

• Keep children out of the mowing area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and when backing, look behind
and down for small children.

• Mow up and down slopes (15 ° Max), not
across.

• Remove obstacles such as rocks, tree
limbs, etc.

• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.

• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.

• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline 4.0 Gallons
Capacity Unleaded

and Type: Regular
Oil Type SAE 10W30

'API-SG-SL): (above 32°F)

SAE 5W-30 (below 32°F

Oil Capacity: W/Filter: 1.11 Quarts

W/O Filter: .95 Quarts

SGPaarkPlug: NGK

p: .030") BPR5ES

Ground Speed Forward: 1st 1.2
(MPH): 2nd 1.5

3rd 2.4
4th 3.5

5th 4.8
6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:15 Amps @ 3600 RPM
Battery: Amp/Hr: 35

Min. CCA: 280
Case size: U1R

Blade Bolt Torque:27-35 Ft. Lbs.

CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give

you the best possible dependability and
performance.

Should you experience any problem you
cannot easily remedy, please contact a

Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or

repair this tractor.
Please read and retain this manual. The

instructions will enable you to assemble
and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-
taining, caring for and using your tractor.

• Follow the instructions under"Mainte-
nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with
an internal combustion engine and should

not be used on or near any unimproved for-

est-covered, brush-covered or grass-covered

land unless the engine's exhaust system is

equipped with a spark arrester meeting ap-

plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in
effective working order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states
may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest
Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-

ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement ifyour covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-

pointment online.
Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can
count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.
For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

6

Steering

Wheel Insert

(1) Hex Bolt 1/4-28 x 1-1/4

Extension

_t_ Steering

_t Steering WheelAdapter

Sha_

Steering Whee!

(1) Locknut 1/4-28

Seat

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

i_(1) Knob

Keys For Future Use

(2) Keys

Slope Sheet

Video Cassette

r

Gauge Wheels

Io

O_ (4) Clevis Pins Ir

(4) Retainer Springs

_ 3/8 x 3/4 x 14 Ga.

(4) Locknut 3/8-16

Wheels

;oj

(4) Washers

/

i

"-t

7

(4) Shoulder Bolt

Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly
easier. Standard wrench sizes you need

::_--- Insert

I

1/2 Hex Nut

(_-_- Large Flat Washer

are listed below.
(1) 3/4"wrench (1) Pliers

(2) 7/16"wrench (1) Utility knife
(1) Tire pressure gauge

When right or left hand is mentioned in
this manual, it means when you are in

Steerini

Wheel

Boot

the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and
parts boxes from carton.

2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

Adapter

1/4 Lockm

Lower
Steering

Shaft

Shaft

,,'_ -_-eL 1/4 Hex Bolt

I I

I

I
I

cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

8. Remove protective materials from trac-
tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires
where tractor is to roll off skid.

CHECK BATTERY

"" -..- - ','" Slots

ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

1. Lift hood to raised position.
NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge
battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-

tions).

3. Position front wheels of the tractor so

they are pointing straight forward.

Terminal Label Terminal

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut

and tighten securely.

7. Snap steering wheel insert into center

of steering wheel.

8

INSTALL SEAT

Adjust seat before tightening adjustment
knob.

1. Remove adjustment knob and flat
washer securing seat to cardboard

packing and set aside for assembly of
seat to tractor.

2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.

3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.

4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.

6. Lower seat into operating position and
sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

SeatPan_

Bolt

2. Release parking brake by depressing
clutch/brake pedal.

3. Place gearshift lever in neutral (N)
position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector
shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

A(_WARNING: Before starting, read, un-
derstand and follow all instructions in the

Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps
have been completed.

2. Check engine oil level and fill fuel tank
with gasoline.

3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.

4. Place gear shift lever in neutral (N)
position.

5. Press lift lever plunger and raise
attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has
started, move throttle control to idle
position.

7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Adj

NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate

instruction below to remove the tractor
from the skid.

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)

1. Press lift lever plunger and raise
attachment lift lever to its highest po-

sition.

ASSEMBLE GAUGE WHEELS TO
MOWER DECK

The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop-
erly adjusted to ensure optimum mower

performance.

1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten
securely.

9

2. Adjust gauge wheels before operat-
ing mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of

this manual.

Retainer

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in
upright position.

2. Place front of mulcher plate over front
of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of
mower deck.

4. Hook rear latch into hole on back of
mower deck.

AI_CAUTION: Do not remove deflector

shield from mower.

Shield

Mulcher
Plate

Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass

catcher accessory.
NOTE: It is not necessary to change

blades. The mulcher blades are designed
for discharging and bagging also.

CHECKTIRE PRESSURE
The tires on your tractor were overin-

flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.

• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-
ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION
OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts
in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.

Please review the following checklist:
,/All assembly instructions have been

completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-

ened securely.
,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).
,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).
,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.
,/Check wiring. See that all connections

are still secure and wires are properly

clamped.
While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.
,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.
,/Be sure brake system is in safe oper-

ating condition.

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE PAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

@@@@@

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions

could result in serious injury or
death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates ahazard which, if not avoided,

&

will result in death or serious injury.
WARNING indicatesa hazard which, if not avoided,

&

could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,

&

might result in minor or moderate injury.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage

to the tractor and/or engine.

;_ HOT SURFACES indicatesa hazard which,
,,a_,_,=,ifnot avoided, could result in death, serious injury

-'" and/or property damage.
FIRE indicatesa hazard which, ifnot avoided,

could result in death, serious injury and/or
property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.

Attachment
Clutch Lever

Ammeter

Choke Control _

Throttle

Clutch/Brake

Pedal "" ...... "

Ignition Switch Position

Light Switch

Li_ Lever
Plunger

Attachment
Lift Lever

o Height

Adjustment

Indicator

hgBrake Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or
discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-

tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.
LIGHT SWITCH POSITION -Turns the

headlights on and off.
PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE CONTROL - Used for start-

ing and controlling engine speed.

CHOKE CONTROL - Used when starting a cold

engine.

12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way
down and hold.

2. Pull parking brake lever up and release
pressure from clutch/brake pedal.

Pedal should remain in brake position.
Make sure parking brake will hold trac-

tor secure.

Attachment Clutch Lever

_,d"Position

Ignition Key

//"Disengaged"

/ Position

/ Parking Brake

"Engaged"
Position

Gearshift
Lever

"Disengaged" "Brake"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to
slow position to allow engine to idle before

stopping may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will

cause the battery to discharge and go
dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving
the operator's position.

TO USETHROTTLE CONTROL
Always operate engine at full throttle.

• Operating engine at less than full throttle

reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a
warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to
start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever
determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending

upon soil conditions, height of grass and
types of grass being mowed.

13

• The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season

and to over 3 inches during hot months.

For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted

when they are slightly off the ground when
mower is at the desired cutting height in

operating position. Gauge wheels then
keep the deck in proper position to help

prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT" in this
section of manual).

2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should
be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the
same setting.

IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height

of the mower deck.

J

Retainer

Spring

Clevis
Pin

TO OPERATE MOWER
Your tractor is equipped with an operator

presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating
or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-
tachment clutch control.

TO STOP MOWER BLADES -
disengage attachment clutch control.

_CAUTION: Do not operate the mower
without either the entire grass catcher,

on mowers so equipped, or the deflector
shield in place.

,,rant

Lift Lever High

Attachment
Clutch Lever

Position

"Disengaged"

Position

Position

Low
Position

Shield

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15° and do
not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-
ing up or down hills.

• Avoid stopping or changing speed on
hills.

• If slowing is necessary, move throttle
control lever to slower position.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release
parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position
with attachment lift control.

• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)

position.

• Do not push ortow tractor at more than
five (5) MPH.

NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications
of the manufacturer of your tractor. Use

common sense when towing. Too heavy
of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and
cause you to lose control of your tractor.

14

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL
The engine in your tractor has been

shipped, from the factory, already filled
with summer weight oil.

1. Check engine oil with tractor on level
ground.

2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULE'
mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See the
oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to

assure fuel freshness.

AI_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline

near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time
or if the engine has run out of fuel, it will

take extra cranking time to move fuel from
the tank to the engine.

1. Sit on seat in operating position,
depress clutchtorake pedal and set
parking brake.

2. Place gear shift lever in neutral (N)
position.

3. Move attachment clutch to disengaged
position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine
start attempt. For a warm engine start

attempt the choke control may not be
needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key
clockwise to start position and release

key as soon as engine starts. Do
not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several
attempts, push choke control in, wait

a few minutes and try again. If engine
still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50° F and
above)

7. When engine starts, slowly push choke
control in until the engine begins to

run smoothly. If the engine starts to
run roughly, pull the choke control out

slightly for a few seconds and then
continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a

few seconds and then continue to push
the control in slowly. This may require

an engine warm-up period from several
seconds to several minutes, depending
on the temperature.

° The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

15

NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to

be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this
manual).

MOWING TIPS

• Mower should be properly leveled for
best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

° The left hand side of mower should be

used for trimming.

° Drive so that clippings are discharged

onto the area that has already been
cut. Have the cut area to the right of

the tractor. This will result in a more
even distribution of clippings and more

uniform cutting.

° When mowing large areas, start by

turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,

mow in the opposite direction making
left hand turns until finished.

MULCHING MOWING TIPS
IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recur
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recur-
ring action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.

• For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.

f

/ " _)

\

J

00272

• If grass is extremely tall, it should be
mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing
performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain
and give best performance of the at-
tachment being used.

MAX1/3

• Certain types of grass and grass
conditions may require that an area be

mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.

• Change your cutting pattern from week
to week. Mow north to south one week

then change to east to west the next
week. This will help prevent matting and
graining of the lawn.

16

MAINTENANCE SCHEDULE _____ _"

OATES

AS YOU COMPLETE
REGULAR SERVICE A_'__4e'_'_'_._//SvSERVIOE DATES

Check Brake Operation
Check Tire Pressure _ _'

Check Operator Presence and

T interlockSystems

R Check for Locce Fasteners _ _s

T Lubrication Chart

0 Check Battery Level

Sharpen/Replace Mower Blades _,_a

R Clean Battery and Terminals I_

Check Transaxle Cooling I_
Check V-Belts I_

Check Engine Oil Level _
Change Engine Oil (with oil filter) _1.2 I_

E Change Engine Oil (without Oil filter) _1,2

N Clean Air Filter _,:

G Clean Nr Screen

inspect Muffler/Spark

E ReplaceOil Filter (If equipped) _

Clean Engine Cooling Fins

Replace Spark Plug _, I_

Replace Air Filter Paper Cartridge
Replace Fuel Filter

I - Chenge more often when ope_tlng under _ hen W Io_d or

In high ambient ternperature_

2 - Bervloe more often when operating In dirty or dusty _ndltlon_.

Arrester

3 - Replace blades more often when mowing Ins_ndy soil
4 _ Not requl_ed if er_uipped with malntenan_e_free _tte_.
5 - Tighten front axle pivot bolt to 35 ft-lb_ m_raura

[3o not overtlghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator

must maintain tractor as instructed in this
manual•

Some adjustments will need to be made
periodically to properly maintain your

tractor•
At least once a season, check to see if

you should make any of the adjustments
described in the Service and Adjustments

section of this manual•

• At least once a year you should replace
the spark plug, clean or replace air filter,

and check blades and belts for wear.
A new spark plug and clean air filter

assure proper air-fuel mixture and help
your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure•

4. Check operator presence and

interlock systems for proper operation•

5. Check for loose fasteners•

LUBRICATION CHART

(_) Spindle --7-q' ' 1--_--LJSpindle

Zerk "1, hi:' Zerk

(_)Front Wheel ' @FrontWheel

Bearing ............ )1 .......Beanng Zerk

Zerk "..\

(DEngme

- _" ..... Pivots

01)SAE 30 or 10w30 Motor Oil
(_)General Purpose Grease

(_)Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

17

j I •

2

/

"(_)Gear-

_Ii ; shift

TRACTOR

Always observe safety rules when per-
forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).

TIRES
° Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

° Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-
ber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may
cause tire damage.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant

may be purchased from your local parts
dealer. Tire sealant also prevents tire dry

rot and corrosion.
OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock
systems are working properly. If your trac-

tor does not function as described, repair
the problem immediately.

° The engine should not start unless the

clutch/brake pedal is fully depressed
and attachement clutch control is in the

disengaged position.

° When the engine is running, any at-

tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.

° When the engine is running and the

attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.

° The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be
kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-
low access to blades.

2. Remove blade bolt, lock washer and
flat washer securing blade.

3. Install new or resharpened blade
with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as
shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.

Trailing Edge Up Mandrel Assembly

Flat Washe_ _Blade _ _'_

Lock ".Q'_-_.'_.. _

TO SHARPEN BLADE

NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the

blade is balanced.
Care should be taken to keep the blade

balanced. An unbalanced blade will cause
excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt
to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with

balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.

5/8_Bolt or _._4:_ _- Blade
Pin "---__

Center Hole

BATTERY

Your tractor has a battery charging system
which is sufficient for normal use. Hew-

ever, periodic charging of the battery with
an automotive charger will extend its life.
° Keep battery and terminals clean.
° Keep battery bolts tight.

18

° Keep small vent holes open.
° Recharge at 6-10 amperes for 1 hour.
NOTE," The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor,

2. Rinse the battery with plain water and
dry,

3. Clean terminals and battery cable ends
with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly,

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear
after 100 hours of operation and replace

if necessary. The belts are not adjustable.
Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated
with API service classification SG-SL

Select the oil's SAE viscosity grade
according to your expected operating
temperature,

SAE VISCOSITY GRADES

-10 0 20 40 60 50 lOO°F

EMPERATUNE N_,NG E ANT CIFAI'ED BEFORE N_I OFL CHANGE

Change the oil after every 50 hours of op-
eration or at least once a year if the tractor

is not used for 50 hours in one year,
Check the crankcase oil level before start-

ing the engine and after each eight (8)
hours of operation.

ol( v_ _h_l!l e hoIItta

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick, Be careful
not to allow dirt to enter the engine

when changing oil,

2, Remove yellow cap from end of drain

valve and install the drain tube onto the
fitting.

Oil DrainValve

Closed
and

Locked
Position

Yeliow Cap

3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.

4, To open, pull out on the drain valve,

5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown,

6. Remove the drain tube and replace the
cap onto the end of the drain valve,

7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at "FULC'

line on dipstick. Tighten cap onto the

tube securely when finished.

AIR FILTER

Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

1. Loosen knobs and remove cover.

19

Drain
Tube

TO SERVICE PRE-CLEANER

2. Remove foam pre-cleaner from cover.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it
to dry.

5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE PAPER CARTRIDGE
° Replace a dirty, bent, or damaged car-

tridge. Handle new cartridge carefully;
do not use if the rubber seal is dam-

aged.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.

1. Carefully remove cartridge and grid to
prevent debris from entering carbu-
retor. Clean base carefully to prevent
debris from entering carburetor.

2. Separate the grid from paper cartridge
and gently tap pleated side of cartridge
to dislodge dirt. Never try to brush off
dirt; brushing will force dirt into the
fibers of the paper element.

3. Install the grid over the paper cartridge,
then install the assembly into the air
cleaner base. The grid must be placed
between the foam pre-cleaner and
the paper cartridge to prevent oil from
transferring to the paper element.

4. Reinstall the pre-cleaner (cleaned and
oiled) into the cover.

5. Reinstall air cleaner cover and secure
by tightening knobs.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and
chaff to prevent engine damage from

overheating. Clean with a wire brush or
compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often
under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.

NOTE." Operating the engine with a

blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds

removed will cause engine damage due to
overheating.

ENGINE OIL FILTER

Replace the engine oil filter every season
or every other oil change if the tractor is

used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning
of each mowing season or after every

100 hours of operation, whichever occurs
first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"
section of this manual.

Air Cleaner
Base

IN-LINE FUEL FILTER

The fuel filter should be replaced once
each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and
plug fuel line sections.

2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-
line.

2O

CLEANING

° Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed
air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR
TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-
GAGED" position.

2. Move attachment lift lever forward to
lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and
remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.

7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

8. Disconnect front links from deck by
removing retainer springs.

9. Raise lift lever to raise suspension arms.
Slide mower out from under tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the
tractor, remove the front links and hook

the clutch spring Into square hole in frame.

of bracket.

Retainer

Spring

Anti-Sway

Housing
Guide

Small

Clutch S

Small Retainer

Clutch

Pulley

(Both Sides)

Deflector

Large Retainer
Spring

21

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-
tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and
secure with retainer springs.

5. Connect suspension arms to rear
deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.

7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.

8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked
on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of
mower to ground. Distance 'W' on both

sides of mower should be the same or
within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".

• Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level
side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are
equal in length.

° If links are not equal in length, adjust

one link to same length as other link.

° To lower front of mower loosen nut "E"

on both front links an equal number of
turns.

° When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"
against trunnion on both front links.

° To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten
nut "E" on both front links an equal num-

ber of turns. The two front links must
remain equal in length.

° When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against
trunnion on both front links.

° Recheck side-to-side adjustment.

Mandrel

_g _

Both Front,Unks Should beE_luaI in Length

BoSom edge Bottom edge of

_Arrn

LiftLink

Adjustment Nut

22

Nut

_E _

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and
idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys
and idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See "To Install Mower" in
this section of this manual).

Mandrel

Idler PuLleys

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way
down and engage parking brake.

2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut
against nut "A".

4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.

With Parking Brake "Engaged"

PuLley

TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then

brake must be checked and adjusted.
TO CHECK BRAKE

1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake

pedal all the way down and engage
parking brake.

2. Place gear shift lever in neutral (N)
position.

The rear wheels must lock and skid when
you try to manually push the tractor for-

ward. Ifthe rear wheels rotate, the brake
needs to be adjusted or the pads need to

be replaced.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See ''TO REMOVE
MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and
clutching idler.

3. Remove belt downward from around
engine pulley.

4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle

pulley by deflecting belt keepers.

5. Remove belt from center span keeper
and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between
transaxle belt keepers and onto the

input pulley.

2. Slide belt into the center span keeper.

23

.

Pull belt toward front of tractor and roll
around the top groove of engine pulley.

4.

Install belt through stationary idler and

clutching idler.

5.

Make sure belt is in all pulley grooves
and inside all belt guides and keepers.

6.

Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine__._

Clutching_ f°
Idler

Stationary "I

Idler ....

Center Span ........

Keeper Transaxle_-.

Pulley _•_}

Pulley _

TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT

The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the
right rear wheel.

3. Position the gear shift lever in the neu-
tral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to adjustment bolt, move mower

deck height to the lowest position.

Gearshift Lever

Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-
MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are
positioned straight forward, remove steer-

ing wheel and reassemble with crossbars
horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified
service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.

Washers

Retaining

Axle

Cover

I

Square Key -----_

(RearWheel Only)

TO START ENGINE WITH A WEAK BAT-
TERY

A(_WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame

and smoking materials away from bat-
teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the
engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of
this manual).

If "jumper cables" are used for emergency
starting, follow this procedure:

IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.

24

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short
against tractor chassis.

2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE
ORDER -

1. BLACK cable first from chassis and
then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_I_,WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,
rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental
grounding.

1. Lift hood to raised position.

2. Disconnect BLACK battery cable first
then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in
same position as old battery.

4. First connect RED battery cable to
positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining
hex bolt and keps nut. Tighten securely.

6. Close hood.

Negative Positive
(Black) (Bed)

Cable Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the
backside of the grill.

3. Replace bulb in holder and push bulb
holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

° Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-
SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-
connect the headlight wire connector.

Headlight Wire

Connector

25

ENGINE

Maintenance, repair, or replacement of
the emission control devices and systems,

which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service

outlet.
CARBURETOR

Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
tractor to a Sears or other qualified service
center for repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.
IMPORTANT: Never tamper with the

engine governor, which is factory set
for proper engine speed. Overspeed-

ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center,, which has proper
equipment and experience to make any
necessary adjustments.

26

Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.

Ai_WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame

or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

Remove mower from tractor for winter
storage. When mower is to be stored for a

period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.

1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary
(See belt replacement instructions in

the Service and Adjustments section of
this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving
parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

° To help prevent corrosion and power

leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).

° After cleaning, leave cables discon-

nected and place cables where they
cannot come in contact with battery

terminals.

° If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines
and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio
found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season

to another.

° Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

° If possible, store your tractor indoors

and cover it to give protection from dust
and dirt.

° Cover your tractor with a suitable pro-

tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot

breathe which allows condensation to
form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

1. Out of fuel•
. Fill fuel tank•

2. Engine not "CHOKED"
properly.

3. Engine flooded•

• See "TO START ENGINE"
in Operation section.

3. Wait several minutes
before attempting to start.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter•
7 Water in fuel.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter•

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter•

8. Loose or damaged wiring.

9. Carburetor out of adjustment,

8. Check all wiring.

9. See "To Adjust Carburetor"
in Service and Adjustments

section.

10. Engine valves out of
adjustment•

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter•

5. Stale or dirty fuel.

10. Contact a Sears or other
qualified service center.

. Clean/replace air filter.

• Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter•

5. Empty fuel tank and refill tank
with fresh, clean gasoline.

6. Loose or damaged wiring•

7. Carburetor out of adjustment.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service and Adjustments
section.

8. Engine valves out of
adjustment•

8. Contact a Sears or other
qualified service center.

Engine will not

turn over

Engine clicks but

will not start

1. Clutch/brake pedal not
depressed•

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse•

5. Corroded battery terminals•

6. Loose or damaged wiring•

7. Faulty ignition switch,

8. Faulty solenoid or starter,

9. Faulty operator presence
switch(es),

1. Weak or dead battery.

2. Corroded battery terminals•

3. Loose or damaged wiring•

4. Faulty solenoid or starter.

28

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals•

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or
starter.

9. Contact a Sears or other
qualified service center.

. Recharge or replace battery.

• Clean batteryterminals•

3. Check all wiring.

4. Check/replace solenoid or
starter.

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

LOSSof power

I CAUSE

1. Cutting too much grass/too
fast.

2_

Throttle in "CHOKE" position. 2.

3.

Build-up of grass, leaves 3.

and trash under mower.

.

Dirty air filter. 4.

5.

Low oil level/dirty oil. 5.

6.

Faulty spark plug. 6.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14.Carburetor out of adjustment

15. Engine valves out of
adjustment.

CORRECTION

1. Raise cutting height/reduce
speed.

Adjust throttle control.
Clean underside of mower

housing.

Clean/replace air filter.
Check oil level/change oil.

Clean and regap or change
spark plug.

7.

Replace fuel filter.

8.

Empty fuel tank and refill tank

with fresh, clean gasoline.

9.

Empty fuel tank and carbure_
tor, refill tank with fresh gas-
oline and replace fuel filter.

10.Connect and tighten spark
plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other
qualified service center.

Excessive
vibration

Engine continues

to run when

operator leaves
seat with attach-

ment clutch
engaged

Poor cut - uneven

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety
presence control system.

Worn, bent or loose blade. 1.

2.

Mower deck not level. 2.

3.

Buildup of grass, leaves, 3.

and trash under mower.

4.

Bent blade mandrel. 4.

5.

Clogged mower deck vent

holes from buildup of grass,
leaves, and trash around
mandrels.

1.

Replace blade.

Tighten blade bolt.

2.

Contact a Sears or other
qualified service center.

3.

Tighten loose part(s).

Replace damaged parts.

1.

Check wiring, switches and
connections. If not corrected

contact Sears or other
qualified service center.

Replace blade. Tighten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other
qualified service center.

Clean around mandrels to

5.
open vent holes.

29

TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center

PROBLEM

CAUSE

CORRECTION

Mower blades will
not rotate

Poor grass
discharge

1. Obstruction in clutch
mechanism.

2. Worn/damaged mower drive
belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and
trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11.Clogged mower deck vent
holes from buildup of grass,

leaves, and trash around
mandrels.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other
qualified service center.

1. Place throttle control in
"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before
mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower
housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge
down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to
open vent holes.

Headlight(s) not
working

(if so equipped)

Battery will not
charge

Engine "backfires"
when turning
engine "OFF"

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator
(if so equipped).

4. Faulty alternator.
Engine throttle control not

set at "SLOW" position for
30 seconds before stopping
engine.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.
Move throttle control to

"SLOW" position and allow
to idle for 30 seconds before

stopping engine.

30

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.273491

(OPTIONAL)

I AMMETER

/7

IGNITION

SWITCH

oEo o 113 oLAoK

RED

"1

BATTERY

L J

CLUTCH / BRAKE

(PEDAL UP)

BLACK

BLACK

(OPTIONAL)

RED

STARTER

SOLENOID

WFflTE

SEAT SWITCH

I(NOT OCCUPIED)

i I i i I

, I i I BkACK

r BLACK (CLUTCH (_F_ ' 1 GROUNDING

BLACK

IGNITION _ GAP _

,

UNiT

i I

CONNECTOR

A

'_ SPARK

PLUG

(2 PLUGS ON

TWIN CYL. ENGINES)

8LACK •

D

D
D

D

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+AI NONE

RUN/LIGHT B+AI A2+L

RUN B+AI NONE

START 3 + S + A1 NONE

02731

FUEL SHUT*OFF

SOLENOID

(IF SO EQUIPPED)

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

J

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

CHARGENG SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM

BROWN

D
D

HEADLIGHTS

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273491

22

\

26

40 i

I

I

$2

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273491

KEY PART
NO. NO. DESCRIPTION

1 144927 Battery 12 Volt 35 AMP

2 74760412 Bolt Hex Hd 1/4-20 uric x 3/4
8 186491 Box Battery Mount Front

16 176138 Switch, Interlock Push-tn

21 183759 Harness Light Socket (W/4152j)
22 4152J Bulb Light #1156

25 178909 Cable Battery
26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 145491 Cable Ground
29 121305X Switch Seat
30 175566 Switch lgn

33 140403 Key Molded Craftsman
40 187576 Harness lgn

42 154336 Cover Terminal
45 122822X Ammeter Rectangular 15 Amp

52 141940 Protection Wire Loop
55 17490508 Screw Thdrol 5/16-18 x 1/2

90 180449 Cover Terminal Battery
91 190270 Strap Battery Mount Front

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.273491

CHASSIS AND ENCLOSURES

273

9O

208

217

/

31

,5

@/

2O9

208

j64

39

\

58

\

278

209

6O

_145

J37

208

74

chassis-Laser -It.stlt 34

34

TRACTOR - - MODEL NUMBER 917.273491

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 174619 Chassis Assembly

2 176554 Drawbar
5 155272 Bumper Hood/Dash

9 187846X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, LH.

13 172105X010 Panel, Dash, R.H.
14 17490608 Screw Thdrel 3/8-16xl/2

17 184272X615 Hood Assembly
18 184921 Bumper Hood

23 124028X Bushing, Snap, Nylon, Fuel Line
26 STD541437 Locknut, Hex, with Insert 3/8-16 unc

28 184259 Grille/Lens Asm (Include Key #'s 258, 259, 260, 263, 264,
30 188572X615 Fend/Ftrest

31 139976 Bracket, Fender Support
37 17490508 Screw Thdrel 5/16-18 x 1/2

38 175710 Pivot Bracket Assembly
39 174714 Bracket Pivot
58 187145 Air Duct

60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4
64 154798 Dash Lower STLT

74 STD541437 Nut Crewnlock 3/8-16 unc
90 124346X Nut Self-Thd Wsh-Hd 1/4

114 158112 Keeper Belt Rear Lh Stl
142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT

145 156524 Rod Pivot Chassis/Hood
148 17490620 ScrewThdrol 3/8-16 x 1-1/4

159 191120X428 Cupholder

206 170165 Bolt Shoulder 5/16-18 TT
207 17670508 Screw Thdrel 5/16-18 x 1/2

208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
211 145212 Nut Hexflange Lock

217 179132X428 Console FueIWindow
258 184264X599 Lens Laser RH

259 184263X599 Lens Laser LH
260 184262X428 Cover Lens Laser

263 184265 Bezel Grille LH
264 184266 Bezel Grille RH

272 185923X428 Vent Hood RH
273 185922X428 Vent Hood LH

274 184260X428 Insert Grille LH
275 184261X428 Insert Grille RH

278 191611 Screw 10 x 3/4 Single Lead-Hex

- - 5479J Plug BTN .359 Dia.

274, 275)

NOTE: All component dimensions given inU. S.

inches 1 inch = 25.4 mm

35

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.273491

20

tF f q

!62

/

212

7O

116

_77

156

5

18 39_

6

24

19

74 O_ 29

168

166

35 37

36

34

15o

/

26 27

drive-fender.stir.39

36

TRACTOR - - MODEL NUMBER 917.273491

GROUND DRIVE

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 62 8883R

2 146682 Spring, Return, Brake 64 173937
3 123666X Pulley, Transaxle 65 STD551143

4 12000028 Ring, Retainer 66 154778
5 121520X Strap, Torque 69 142432

6 17060512 Screw 5/16-18 x 3/4
8 165866 Rod Shifter Fender STLT 70 134683

10 STD561210 Pin, Cotter 74 137057
11 105701X Washer, Shift Plate 75 121749X
13 74550412 Bolt 1/4-28 unf W/Patch Gr. 8 76 STD581075

14 10040400 Washer Lock Hvy Helical 77 123583X
15 74490544 Bolt Hex 5/16-18 Gr. 5 78 121748X

16 73800500 Nut Lock Hx W/Ins 5/16-18 79 STD580025
18 STD523710 Bolt Pin Hex 3/8-16 unc x 1Gr. 5 80 145090

19 STD541437 Nut 81 165592

21 106933X Knob 82 165711
22 130804 Rod, Brake 83 19171216

24 STD541237 Nut 84 166231
25 106888X Spring, Brake Rod 85 150360

26 STD551037 Washer 89 188310X428
27 STD561210 Pin 96 STD624003
28 175765 Rod, Parking Brake 112 19091210
29 71673 Cap, Parking Brake 113 127285X

30 169592 Bracket, Transaxle 116 72140608
32 STD523107 Bolt 120 73900600

34 175578 Shaft Assembly, Foot Pedal 150 175456
35 120183X Bearing, Nylon 151 19133210

36 STD551062 Washer 156 166002
37 STD571810 Roll Pin 158 165589
38 179114 Pulley, Composite, Flat 159 183900

39 72110622 Bolt 3/8-16 x 2-3/4 Gr. 5 161 72140406
41 175556 Keeper, Belt, Idler 162 73680400
47 127783 Pulley, Idler, V-Groove, Plastic 163 74780416

48 154407 Bellcrank Clutch Grnd Dry Stl 165 165623
49 123205X Retainer, Belt 166 17490510

50 72110612 Bolt Cart. Sh. 3/8-16 x 1-1/2 Gr. 5 168 165492
51 STD541437 Nut Crown Lock 3/8-16 unc 169 165580

52 STD541431 Nut Crown Lock 5/16-18 unc 170 187414
53 105710X Link, Clutch 197 169613
55 105709X Spring, Clutch Return 198 169593

56 17060620 Screw 3/8-16 x 1-1/4 202 72110614
57 130801 V-Belt, Ground Drive 212 145212
59 169691 Keeper, Belt, Center Span

61 17120614 Screw 3/8-16 x .875

Peerless 206-545C 63 175410

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Cover, Pedal
Pulley, Engine

Bolt, Hex 7/16-20 x Gr. 5
Washer

Keeper, Belt, Engine, Fool-Proof
Screw Hex Wsh Hi-Lo

1/4 x 1/2 unc
Guide, Mower Drive Belt, R.H.
Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring

Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8 x 16 Ga.

Key Woodruff
Arm, Shift

Shaft Asm Cross Tapered 650 20
Spring, Torsion

Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
Nut, Nylock

Console, Shift, STLT
Retainer Spring 1"

Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig. 3/8-16
Spacer Retainer

Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 IDx 1.125

Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5

Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 uric x 1 Gr 5
Bracket Pivot Lever

Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear

Nyliner Snap-In
Washer Nyliner

Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5
Nut Hex Fig. Lock

37

STEERING

I_ "m-----38

i I I j'--'----- 1

I

TRACTOR - - MODEL NUMBER 917.273491

36

steering._pLIt 29

I

67 67

/ 67

13

65

32

43

4O

29

10

34

35

f

38

STEERING

TRACTOR - - MODEL NUMBER 917.273491

KEY PART
NO. NO. DESCRIPTION

1 159944X428

2 184706
3 169840

4 169839
5 6266H

6 121748X
8 12000029

10 175121
11 STD551137

12 73940800
13 136518

15 145212
17 180641

29 17000612
32 171888

33 19111216
34 10040500

35 73540500
36 155099

37 152927
38 159946X428

39 19182411
40 73540600

41 159945
42 145054X428

43 121749X
44 180640

46 184946X505
51 73540400

54 71130420
65 160367

67 72110618
68 169827

71 175146
82 169835

87 173966
88 175118

91 175553
95 188967

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Steering Wheel
Axle Assembly

Spindle Assembly, LH.
Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip
Draglink

Washer, Lock
Nut Hex Jam Toplock 1/2-20 unf

Spacer, Bearing, Axle
Nut, Hexflange Lock

Shaft Assembly, Steering
Screw 3/8-16 x 3/4

Rod, Tie
Washer 11/32 x 3/4 x 16 Ga.

Washer Lock Hvy HIcl Spr. 5/16
Crownlock Nut 5/16-24

Bushing, Steering
Screw

Insert, Steering Wheel
Washer 9/16 ID x 1-1/20D 11 Ga.

Nut, Crownlock 3/8-24
Adaptor, Steering Wheel

Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Ga.

Extension Shaft Steering
Cap, Spindle

Nut Crownlock 1/4-28
Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8
Spacer Brace Axle

Bolt RDHD SQNK 3/8-16 x 2-1/4
Axle, Brace
Steering Asm

Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt shoulder 7/16-20

Clip Steering
Washer Harden .793 x 1.637 x 060

39

ENGINE

TRACTOR - - MODEL NUMBER 917.273491

3

14

38

13

32

31

29

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART
NO. NO.

1 170546

2 17720408
3

4 149723
5 175484

6 175485
8 171877

10 146629
13

14 148456
17 17120616

23 169837

DESCRIPTION

Control, Throttle
Screw, Hex Thd Cut 1/4-20 x 1/2

Engine, Honda, (See

Breakdown) No. GXV530-EXA2
Muffler Exhaust

Tube Exhaust LH
Tube Exhaust RH

Bolt 5/16-18 unc x 3/4 W/Sems
Shield Heat Muffler

Gasket, Muffler (Order from
engine manufacturer)
Tube Drain Oil Easy

Screw 3/8-16 x 1
Shield, Brn/Dbr Guard

engine-Honda 2cy1_13

KEY PART
NO. NO. DESCRIPTION

25 187766X428 ControIChoke
29 137180 Arrestor, Spark

31 179022 Tank, Fuel
32 179124X428 Cap Fuel

33 123487X Clamp, Hose
37 8543R Line, Fuel

38 181654 Plug, Oil Drain Easy
41 139277 Stem Tank Fuel
45 17000612 Screw Hex Wsh 3/8-16 x 3/4

112 3645J Bushing
115 Nut Exhaust

(Order from engine manufacture)

NOTE: All component dimensions given in U. S.

40 inches 1 inch = 25.4 mm

LIFT ASSEMBLY

41

37

TRACTOR - - MODEL NUMBER 917.273491

13

19

32

32

13

3

4

2

6

6

5

13

2O

19

15

lift-rh,1piece 13

KEY PART

NO. NO.

1 189460

2 159471
3 105767X
4 12O00O02

5 19211621
6 120183X

7 125631X
8 122365X

11 139865
12 139866

13 4939M
15 173288

16 73350800

DESCRIPTION

Wire Asm Inner/Sprg
W/plunger LT

Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc

E Ring #5133-62

Washer 21/32 x 1 x 21 Ga.

Bearing Nylon BIk 629 ld

Grip Handle

Button Plunger Yellow
Link Lift LH Fixed Length

Link Lift RH Fixed Length
Retainer Spring

Link Front
Nut Jam Hex 1/2-13 uric

KEY PART
NO. NO. DESCRIPTION

17 175689 Trunnion BIk Zinc
18 73800800 Nut Lock w/VVsh 1/2-13 unc

19 139868 Arm Suspension Rear

20 163552 Retainer Spring

31 169865 Bearing Pvt Lift
32 73540600 Nut Crownlock 3/8 - 24

36 155097 Pointer Height Indicator
37 123935X Plug Hole

38 17060516 Screw 5/16-18 x 1
40 19112410 Washer11/32 x1-1/210 Ga.
41 155098 Indicator Height

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

41

SEAT ASSEMBLY

\

\

\

j/

I
I
I
I

I

TRACTOR - - MODEL NUMBER 917.273491

i 8

21

......-.16

seaUt.knob 2

KEY PART
NO. NO.

1 188719
2 140551

3 71110616
4 19131610

5 145006
6 STD541437

7 124181X
8 17000616

9 19131614
10 182493

11 166369
12 121246X

13 121248X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat 14 72050412
Bracket, Pivot, Seat 15 134300

Bolt 16 121250X
Washer 13/32 x 1 x 10 Ga. 17 123976X

Clip, Push-In Hinged 18 124238X
Nut 21 171852

Spring, Seat 22 STD541431
Screw 3/8-16 x 1-1/2 24 19171912

Washer 13/32 x 1 x 14 Ga. 25 127018X
Pan, Seat

Knob Seat
Bracket, Switch Mounting
Bushing, Snap

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split .28 x .88

Spring
Locknut, Flange 1/4 Gr. 5

Cap Spring Seat
Bolt, Shoulder 5/16-18 uric

Nut
Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x .62

42

DECALS

TRACTOR - - MODEL NUMBER 917.273491

7

11

5

20

13

i/

15

KEY PART
NO. NO.

1 156439

2 186741
3 186366

5 186367
6 133644

7 186478
8 189561

9 186572

10 164065
11 156368

DESCRIPTION NO. NO.

Decal, Fender Danger Sears 13 146046
Decal, Engine 15 160396
Decal, Hood, R.H./LH. 19 138047

Decal, Hood Side Panel 20 172331
Decal, Maintenance 21 179128

Decal, Lower Dash 22 149516
Decal, Rplcmnt - - 138311

Decal, Fender, Craftsman White - - 184310X428
Decal, Strng Whl Domed - - 184311X428

Decal, Fender STLT Oper Inst - - 192024
E/S - - 192025

WHEELS AND TIRES

2 _ 5,8

4,10

wheel I

KEY PART

KEY PART
NO. NO.

1 59192

2 65139
3 106222X

4 59904

11

8 106108X624
9 122082X

10 7152J

11 104757X428

-- 144334

106732X624

278H
9040H

DESCRIPTION

Decal, V-Belt Dr Sch Tractor
Decal, Mower Drive Schematic
Decal, Battery Diehard Sears

Decal, Deck Sears
Decal, Deck

Decal, Battery
Decal, Lift Handle

Pad, Footrest LH STLT
Pad, Footrest RH STLT

Manual, Owner's, English
Manual, Owner's, Spanish

DESCRIPTION

Valve Cap, Tire
Stem, Valve

Tire, Front
Tube, Front Tire

(Not Provided, Service Item
Only)
Rim, Front

Fitting, Grease (Front Wheel
Only)

Bearing, Flange (Front Wheel
Only)

Rim, Rear

Tire, Rear
Tube, Rear Tire

(Not Provided, Service Item
Only)
Cap, Axle

Sealant, Tire 10 oz.

NOTE: All component dimensions given in U. S.

inches 1 inch= 25.4 mm

43

MOWER DECK

67

TRACTOR - - MODEL NUMBER 917.273491

106 "_ 102 103 105

104/ '_ 1 1/06
103"_ _!4

101

142

lOZ

118

116

2

21

_3

26

28

10_

9 _

29\

18

42_D man-t-path sUt 4.

27

44

TRACTOR - - MODEL NUMBER 917.273491

MOWERDECK

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.

1 182032 Mower Deck Assembly, 42" 67 149846

2 STD533107 Bolt 68 144959
3 138017 Bracket Assy., Sway Bar, Front 92 STD541437

4 165460 Bracket Sway Bar 38/42" Deck 101 136420
5 STD624008 Retainer Spring 102 71081010

6 178024 Bar Sway Deck 103 19061216
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551110

9 STD551137 Washer, Lock 105 160793

10 140296 Washer, Hardened 106 2029J

(The following blades are availa- 113 17060512

11 134149 Blade, 42" Mulching Std 117 174873

-- 139775 Blade, 42" Mulching Premium 119 STD551037

- - 138971 Blade, 42" Hi-Lift 130 STD523710
13 137645 Shaft Assembly, Mandrel, Vented 134 156941

14 128774 Housing, Mandrel, Vented 135 159765
15 110485X Bearing, Ball, Mandrel 136 155986

16 174493 Stripper, Mower Deck 138 159763
18 72140505 Bolt, Carriage 5/16-18x 5/8 139 159767
19 132827 Bolt, Shoulder 140 159768

20 159770 Baffle, Vortex 142 165890
21 STD541431 Nut Crownlock 5/16-18 unc 143 157109

23 177563 Bracket, Deflector 144 158634
24 105304X Cap, Sleeve 145 165888

25 123713X Spring, Torsion, Deflector 146 171977
26 110452X Nut, Push 147 131335

27 130968X428 Shield, Deflector 148 169022
28 19111016 Washer 11/32x5/8x16Ga. 149 165898

29 131491 Rod, Hinge 150 19091210

30 173984 Screw Thdrol Washer Head 152 169676
31 187690 Washer, Spacer 158 17720408
32 153535 Pulley, Mandrel 159 STD533717

33 178342 Nut, Toplock, Flanged 184 19131410
34 STD533717 Bolt 185 188234

36 131494 Pulley, Idler, Flat - - 130794
40 73900600 Nut Lock Fig. 3/8-16 unc

44 140088 Guard, Mandrel, LH.
45 STD624003 Retainer

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 - - 186917
48 133944 Washer, Hardened

52 139888 Bolt, Shoulder 5/16-18 uunc
53 184907 Arm Assembly, Pad, Brake

54 178515 Washer, Hardened
55 155046 Arm, Idler

56 165723 Spacer, Retainer
59 141043 Guard, TUV Idler

ble) 116 184219
(For mulching mowers only) 118 73930600
(For better wear when mulching 129 19131312
(For bagging or discharging) 131 STD533710

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

DESCRIPTION

Knob Custom Oval
V-Belt

Nut
Mulcher Cover
Screw Pan HD Phillip 10-24 x 5/8

Washer #10
Washer, Lock
Latch Assembly, Bagger

Nut, Weld
Screw 5/16-18 x 3/4

Bolt, Shoulder
Wheel, Gauge

Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5
Bolt, Rdhd Sqnk 3/8-16 unc x 1

Pin Head Rivet
Bracket Asm. WhL Ga. Rear LH

Bar Adjusting Gauge Wheel
Bracket Asm. WhL Ga. Rear RH

Bracket Asm. WhL Ga. Front RH
Bracket Asm. WhL Ga. Front LH

Arm Spring Brake Mower
Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable
Pulley Idler Flat

Bolt Carriage Idler
Spring Extension

Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Cable Clutch 42 In

Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4

Washer 13/32 x 7/8 x 10 Ga.
Head Asm. Cable Clutch

Mandrel Assembly (Includes
Housing, Shaf and Shaft
Hardware Only-Pulley not

included)

Replacement Mower, Complete
(Std. Deck-Order separately

mulcher cover and guage wheel
components key nos. 101 - 106

and 5, 116 - 119, 134, 136).

45

TRACTOR - - MODEL NUMBER 917.273491

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

35A

8

7O 6A

53

34

I

79

46

TRACTOR - - MODEL NUMBER 917.273491

PEERLESS TRANSAXLE--MODEL NUMBER 206-545C

KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 39 786026 Dowel Pin

2 780086A Needle Bearing 5/8" 40 792076A Flat Washer .312 ID x .059W
3 770128 Transaxle Case 41A 790079 Brake Lever

4 776395 Countershaft 42 792073A Screw 1/4 - 20 x 1-1/4"
5 776409 Output Shaft 42A 792085A Screw 1/4 - 20 x 2 1/4"

6 778364 Spur Gear (38 teeth) 43 792075 Locknut 5 / 16 - 24
6A 778369 Spur Gear (15 teeth) 44 790025 Brake Pad Holder

7 778330 Spur Gear (11 teeth) 45 786066 Spacer .2625 x 1.0
8 792180 Shift Key 46 786086 Brake Lever Bracket

8A 792047 Woodruff Key #9 47 774690 Axle (11-15 / 16" Long)
9 784352 Shift Cellar 48 774691 Axle (16 - 1 / 2" long)

10 784378 Shift Rod & Fork 49 778356 Spur Gear (29 teeth)
11 778334 Bevel Gear (30 teeth) 50 778338 Spur Gear (27 teeth)

12 778309 Input Bevel Pinion (13 teeth) 51 778354 Spur Gear (23 teeth)
13 778368 Bevel Gear (13 teeth) 52 778352 Spur Gear (19 teeth)

14 778368 Bevel Pinion (13 teeth) 54 778346 Spur Gear (15 teeth)
15 778370 Ring Gear (43 teeth) 57 778337 Spur Gear (13 teeth)

17 786188 Drive Pin 58 778353 Spur Gear (17 teeth)
18 786102 Spacer 1.130 X .695 59 778351 Spur Gear (21 teeth)

20 792077A Ball 5/16" dia 60 778349 Spur Gear (24 teeth)
21 792078 Set Screw 3/8 - 16 x 3/8" 61 778345 Spur Gear (25 teeth)

22 792079 Spring .310 OD x .625 L 65 780189 Flat Washer .563 ID x .062W
25 792073A Screw 1/4 - 20 x 1-1/4" 66 776422 Input Shaft

25A 792177 Screw 1/4-20 x 1-3/8" 67 776396 Shifter & Brake Shaft
26 792125 Retaining Ring (pkg of 2) 69 792170 Retaining Ring
27 792035 Retaining Ring 70 786187 Spacer .890

28 788040 Retaining Ring 71 788069 Square Cut Ring

29 780072 Thrust Washer .627 ID x .031W 71B 788092 "O" Ring
29A 780160 Thrust Washer .762 tD x .031W 76 780090 Flat Washer 1.128 ID x .058W

29B 780051 Thrust Washer .762 ID x .031W 77 788078A Inverted Retaining Ring
29C 780199 Anti-Rotation Washer .632 79 792144 Spring .430 OD x .5000 L

30 780108 Cup Washer 1.127 ID x .032W 82 778333 Bevel & Spur Gear (30 & 13
31 780001 Flat Washer .750 ID x .056W teeth)

31A 780195 Flat Washer .750 ID x .062W 85 792154 Oil Fill Plug
32 788083 Oil Seal 5/8" 87 788089A Oil Seal 9 / 16"

34 780194 Bushing .563 150 788093A Liquid Gasket RTV Silicone
35 780193 Flanged Bushing 5 / 8" ID 157 788088A Oil Seal 3/4"

35A 780197 Flanged Bushing .751 180 730229A Gear Oil 80W90
36 790075 Brake Disk 900 794712 Replacement MST

37 790007 Brake Pad Plate 206-545C Transaxle
38 799021 Brake Pad (pkg of 2)

(Include. 14) 53 778350 Spur Gear (16 teeth)
(Include. 13) 56 778355 Spur Gear (11 teeth)

(Use As Needed) 83 778338 Spur Gear (27 teeth)

NOTE: All component dimensions given in

U.S. inches 1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.273491

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CONTROL I

CAMSHAFT ]

FAN COVER]

2 5 4 19 _'_ 24

_z

CARBURETOR_

FLYWHEEL ]

9 ;

20

48

TRACTOR - - MODEL NUMBER 917.273491

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CONTROL

CARBURETOR

KEY KEY
NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION

1 6605034 Rod, Joint 2 6604847

2 6605042 Spring, Choke Return 3 6604854
4 6605067 Control Assy. (24ever) 4 6604862
5 6605125 Spring, Starter 5 6604888
6 6605133 Fork, Governor 6 6604896

7 6605141 Arm, Governor 7 6604904
8 6605158 Rod, Governor 8 6662423

9 6605166 Spring, Governor 9 6604979

10 6605174 Link, Governor 10 6604987
11 6605182 Rod, Governor Link 11 6604995
13 0800466 Holder, Cable. 12 6605000
14 0636431 Spring, Control Adjusting1 13 6605018
15 0928051 Bolt, Flange (5x10) 14 6605026
16 6607147 Bolt, Flange (6ram) (Ct200) 15 6605273

17 4755427 Screw, Recessed (5x25). 16 1965425
18 0145557 Screw, Pan (5x16) 17 0250647
19 2410876 Bolt, Flange (6x10) 18 0315705

19 4750725

FAN COVER

20 4983714

KEY
NO. PART NO DESCRIPTION

1 6605208 Stay, Fuel Pump

2 6605257 Element, Air Cleaner
3 6605265 Filter (Outer)

4 6605273 Gasket, Air Cleaner
5 6605281 Seal, Air Cleaner Housing

6 6605299 Cover, Air Cleaner
7 6224752 Collar A, Air Cleaner
8 6605307 Elbow, Air Cleaner
9 7088206 Cover, Fan *nhl* (Black)

10 6605471 Plate, Side
14 6662381 Grid, Screen *nhl* (Black)
16 6607121 Bolt, Air Cleaner (6ram)
18 0803619 Bolt, Flange (6x14)
19 6607154 Bolt, h Stud (Ignition Coil)

20 6607162 Bolt, R. Stud (Ignition Coil)
21 6478812 Nut, Flange (6ram).
22 6607212 Screw, Tapping (4x30) (P0)
24 0629824 Washer, Plain (6mm)
26 2105799 Bolt, Flange (6x12)

27 2533883 Bolt, Flange (6x100)

CAMSHAFT

KEY
NO. PART NO DESCRIPTION

1 6604714 Pulley, Camshaft

2 5580063 Shaft, Cam Pulley
3 6604722 Belt, Timing (97hu8 G-200)
4 6604730 Arm, In. Valve Rocker
5 6604748 Arm, Ex. Valve Rocker

6 6604755 Shaft, Rocker Arm
7 6604763 Valve, In.
8 6604771 Valve, Ex.
9 1426972 Spring, Valve.

10 1426980 Retainer, In. Valve Spring
11 0294819 Screw, Tappet Adj.
12 0004598 Nut, Tappet Adj.
13 6315873 O-ring (6.8xl.9).

21 6607261

-- 6607279

-- 6607287
22 6607279

-- 6607287

-- 6607295
23 6607311

STARTER MOTOR

KEY
NO. PART NO

1 3508322
2 4840666
3 6605596
4 4840831

5 3508405
6 6605604
7 6605612
8 5267588
9 3508413

10 3620366

11 3508439

12 3508454

13 6605620

14 4840898

15 6605638

16 3508470

17 0839688

18 3508496

19 3508504
20 2756310

FLYWHEEL

KEY

NO. PART NO

1 6605430
2 6605448

4 6605588

5 6607139

Gasket Set
Valve, Float
Float Set
Chamber Set, Float

Screw Set
Screw Set, Drain

Carburetor Assy.
Cover Set, Air Vent
Cap

Gasket
Valve Assy., Solenoid

Insulator, Carburetor
Gasket, Insulator.
Gasket, Air Cleaner
Clip, Wire Harness
Clip, Tube (B8)
Clip, Tube (B6.5)
Bulk Hose, Vinyl (4x7x8000)

(4x7x300)
Bulk Hose, Vacuum
(4.5xl 000)(4.5x400)
Jet, Main (#82.5)
Jet, Main (#85).
Jet, Main (#87.5)
Jet, Main (#85).
Jet, Main (#87.5)

Jet, Main (#90).
Jet, Pilot (#37.5).

DESCRIPTION

Ring, Snap (Denso).
Collar Set, Clutch Stop
Motor Assy., Starter
Lever, Pinion Drive
Switch Assy., Magnetic
Clutch, Overrunning
Housing, Drive Side.

Bearing A
Bearing B

Brush.
Spring, Brush

Bolt, Through
Armature

Yoke

Frame, Commutator End
Nut, Hex. (Smm)
Nut, Flange (5ram)

Holder, Brush
Insulator, Brush Holder

Bolt, Flange (10x40)

DESCRIPTION

Fan, Cooling
Plate, Cooling Fan Setting1

Flywheel (6p).
Bolt, Flange (16x35)

49

TRACTOR - - MODEL NUMBER 917.273491

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CYLINDER HEAD

CRANKSHAFT I

OIL PAN

PISTON CONNECTING ROD

2

3

2

REGULATOR RECTIFIER

I

5O

TRACTOR - - MODEL NUMBER 917.273491

HONDAENGINE-MODELNUMBERGXV530,TYPENUMBEREXA2

CYLINDER HEAD
KEY KEY

NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION

1 6684989

2 0688887
3 6604524

5 6605232
6 6605240

7 6605489
8 0636845
9 2488187

10 0866103
11 6607170

13 2401222
14 1521756

-- 1521764

-- 1672443

-- 1672450

OIL PAN
KEY

NO. PART NO

1 6853386

2 6853428
3 6853469
4 4497947

5 6605075
6 6605083

7 6605091
8 2025971

10 6605117
11 0465591

12 2456697
13 6607196

14 1775170
15 6698815

16 0345900
17 0069310

19 2401222

20 2105823
21 2298404
24 6853436

25 6853444
26 6853451

27 6698823
28 2105799

CRANKSHAFT

Cylinder 1 6695571
Seal, Valve Stem

Cover, Head -- 6656425
Manifold, In 2 6604672

Gasket, In. Manifold 3 6223994
Shroud 4 6853402

Bolt, Flange (6x12) (Ct2O0) 5 6226963
Bolt, Flange (6x45) 6 2539120

Bolt, Stud (6x28)
Nut, Flange (8mm)
Bolt, Flange (6x30) IGNITION COIL

Spark Plug (Bpr4es) (Ngk)
Spark Plug (W14epr-u) KEY

sDenso). NO. PART NO

park Plug (Bpr5es) (Ngk)

Spark Plug (W16epr-u)
(Denso)

DESCRIPTION

Pan Assy., Oil 12 2488187 Bolt, Flange (6x45)
Pump Ass,/., Oil 13 2105856 Bolt, Flange (6x32)
Cap Assy., Drain 14 0812834 Washer, Tank Setting

Gasket, Oil Filler Cap 15 1640424 Clip, Wire Harness (6mm)
Governor Ass,/. (White)

Weight, Governor 16 3191921 Clip, Wire Harness

Holder, Governor Weight
Pin, Governor Weight

Slider, Governor REGULATOR RECTIFIER • SUB WIRE HARNESS

Washer (6xl 6)

Clip, Governor Holder KEY
Oil Seal (31x50x8) NO. PART NO DESCRIPTION

Oil Seal (10x16x4.5)
O-ring (7.5x2.3) 6 6605745 Sub-wire Harness Ass,/.

Washer, Plain (6mm) 7 6853568 Rectifier Assy., Regulator

Pin A, Dowel (8x14) 8 6853576 Bracket, Regulator
Bolt, Flange (6x30) 9 2557312 Base, Clip

Bolt, Flange (6x22) 10 0636845 Bolt, Flange (6x12) (Ct20O)
Bolt, Flange (8x40) 11 0803619 Bolt, Flange (6x14)

Pipe, Oil Pump 12 1685536 Strap, Cable (1O5mm) *nhl*
Pipe, Oil Supply (Black)

Holder, Oil Pipe 13 4618690 Tube, Wire
O-ring (5.8x2) 14 2581353 Bolt, Flange (6x8)

Bolt, Flange (6xl 2) 15 2105815 Bolt, Flange (6x20)

PISTON CONNECTING ROD

Ring Set, Piston (Std) (Nip-
pon)

Ring Set, Piston
Piston (Std)

Pin, Piston
Rod Ass,/., Connecting

Bolt, Connecting Rod (6x37)
Clip, Piston Pin (18mm)

DESCRIPTION

1 6605547 Coil Ass'/., Ignition(#1)
2 6605554 Collar, IgnitionCoil
3 6605562 Coil Assy., Ignition (#2)

-- 7246903 Coil Assy., Ignition (#2)

6 6605695 Coil Ass,/., Charge (12v-12a)
8 6605703 Diode Assy., Engine Stop

9 3687019 Clamp, Center Cord

10 0636845 Bolt, Flange (6x12) (Ct20O)

11 2105849 Bolt, Flange (6x28)

17 0748111 Bolt(6x25)

18 2105831 Bolt (6x25)

KEY
NO. PART NO

1 6853410

2 6607188
3 2027159

DESCRIPTION

Crankshaft

Washer, Thrust

Key, Special Woodruff (25x18)

51

TRACTOR - - MODEL NUMBER 917.273491

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

EXHAUST PiPE I

CRANKCASE

FUELPUMP

LABELS

2O

\

_8

52

TRACTOR - - MODEL NUMBER 917.273491

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

EXHAUST PIPE
KEY

NO. PART NO DESCRIPTION

2 6605398 Gasket, Ex. Pipe
3 0471623 Nut, Flange (6mm)

FUELPUMP
KEY

NO. PART NO DESCRIPTION

1 5611298 Pump Ass,/., Fuel
2 6605216 Tube, Diaphragm
3 4432233 Filter, Fuel

4 1226299 Screw-washer (5xl 6)
5 2449593 Bulk Hose, Fuel (5.5x8000)

6 2449593 Bulk Hose, Fuel (5.5x8000)
7 0250985 Clip, Tube (B10)

CRANKCASE

(5.5xl 00)
(5.5x350)

KEY
NO. PART NO DESCRIPTION

1 6853311 Crankcase Ass,/.
2 6604540 Cover, Breather 1
3 6604557 Gasket, Breather Cover

4 2515195 Plate, Valve
5 6604565 Stopper, Valve

6 6388482 Filter, Oil
7 6604805 Extension, Oil Filler

8 6853477 Dipstick, Oil
9 6604821 Tube, Breather

10 0928051 Bolt, Flange (5xl O)

11 2488187 Bolt, Flange (6x45)

12 3509528 Holder, Oil Filter

13 0748111 Bolt, Flange (6x25)

14 2108595 Oil Seal (35x52x8)

15 2280006 O-ring (22.5x2.2)

16 3141769 Bolt 2, Stud (8x28)

18 6698807 Switch Asm-oil Pressure

19 1169275 Bolt

17 0997320 Bearing, Radial Ball (6207)
20 0069310 Pin A, Dowel (8x14)

LABELS

KEY
NO. PART NO

3 6607097
5 6607105

8 6853766

DESCRIPTION

Mark, Operator Caution (Ec)
Mark, Honda

Mark, Emblem (Gxv530)

53

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_ ARNING: To avoid serious injury, operate your tractor up and

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

trunk or other upright structure.

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaciSn

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR "_

(1-888-784_7)

© Sear& RoebuckandCo.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de F_brica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque d_pos_e de Sears, Roebuck and Co.

Au Canada pour service en fran(2ais:

1-800-LE-FOYER Mc

(1-800-533_937)

www.sears.ca

192024 5.4.04 MH Printed in U.S.A.