Craftsman 917273396 Owner’s Manual

Owner's Manual
CRI FTSMIIN°
T
18.0 HP,42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.273396
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about
this product, Call:
1°800°659°5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 11
Maintenance Schedule ......................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve- nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States. This Warranty does not cover:
o Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters. Standard Maintenance Servicing, oil changes, or tune-ups
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
o Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
o Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the owner's manual.
o Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.
o Normal deterioration and wear of the exterior finishes, or product label replacement. o Riding equipment used for commercial or rental purposes.
Maintenance ......................................... 17
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME@.
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableof amputatinghandsandfeet and throw- ingobjects.Failureto observethe followingsafetyinstructionscouldresultin serious
injuryor death.
_IWARNING: In ordertopreventac- °
cidentatstartingwhen settingup,trans- porting,adjustingor makingrepairs,
alwaysdisconnectsparkplugwireand placewirewhereitcannotcontactspark
plug.
_I_WARNING: Do notcoastdowna hillin
neutral,you maylosecontrolofthe tractor.
_IWARNING: Towonlythe attachments that are recommendedbyandcomplywith o
specificationsof the manufacturerofyour o
tractor.Usecommonsensewhen towing.
Operateonly at the lowestpossiblespeed o whenon aslope. Tooheavyof a load, while on aslope,is dangerous.Tirescan o
losetractionwiththe groundandcause you to losecontrolof yourtractor, o
_IWARNmNG:Engineexhaust,someof
itsconstituents,and certainvehiclecom- °
ponentscontainor emitchemicalsknown to the Stateof Californiato causecancer
andbirthdefectsor other reproductive °
harm. _:_IWARNING:Batteryposts,terminals
andrelatedaccessoriescontainleadand
leadcompounds,chemicalsknownto the
Stateof Californiato causecancerand
birthdefectsor other reproductiveharm. Wash hands after handling.
L GENERAL OPERATION
o Read,understand,andfollowall instruc-
tions inthe manualandon themachine beforestarting.
o Only allowresponsibleadults,who are
familiarwith the instructions,tooperate themachine.
o Clearthe areaof objectssuch as rocks,
toys,wire, etc., which couldbe picked up andthrownby the blade.
o Be surethearea is clearofother people
beforemowing. Stopmachineif anyone entersthe area.
o Nevercarry passengers.
o Do not mowin reverseunlessabso-
lutelynecessary.Alwayslookdown and behindbeforeandwhile backing.
Beawareof the mowerdischargedirec-
tion anddo not pointit at anyone. Do
notoperatethe mowerwithouteither
the entiregrasscatcheror theguard in
place. Slowdownbeforeturning. Neverleavea runningmachineunat-
tended. Alwaysturnoff blades,set
parkingbrake,stopengine,andremove keysbeforedismounting.
Turnoff bladeswhennot mowing.
Stopenginebeforeremovinggrass catcheror uncloggingchute.
Mowonly in daylightorgood artificial light.
Donot operatethemachinewhile under the influenceof alcoholor drugs. Watchfortrafficwhenoperatingnearor
crossingroadways.
Useextracarewhenloadingor un-
loadingthe machineinto atraileror truck.
Dataindicatesthatoperators,age60 yearsand above,are involvedina large
percentageof ridingmower-relatedin- juries. Theseoperatorsshouldevaluate their abilityto operatethe ridingmower
safelyenoughto protectthemselvesand othersfrom seriousinjury.
Keepmachinefree ofgrass, leavesor other debrisbuild-upwhichcantouch
hotexhaust/ engine parts and burn. Do
not allow the mower deck to plow leaves or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
H. SLOPE OPERATmON
Slopes are a major factor related to loss- of-control and tipover accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO: o Mowup anddownslopes,notacross.
o Removeobstaclessuch asrocks,tree
limbs,etc.
o Watchfor holes,ruts,orbumps. Un-
eventerraincouldoverturnthe machine.
Taft grass can hide obstacles.
o Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
o Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
o Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
o Keep all movement on the slopes slow
and gradual Do not make sudden changes in speed or direction.
o Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
o Do not mow near drop-offs, ditches,
or embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves In.
o Do not mow on wet grass. Reduced
traction could cause sliding.
o Do not try to stabilize the machine by
putting your foot on the ground.
o Do not use grass catcher on steep
slopes.
HI. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Neveras- sume that children will remain where you
last saw them. o Keep children out of the mowing area
and under the watchful care of another responsible adult.
o Be alert and turn machine off if children
enter the area.
o Before and when backing, look behind
and down for small children.
o Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
o Never allow children to operate the
machine.
o Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
inV.SERVmCE
o Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
o Never run a machine inside a closed
area.
o Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip- ment in good condition.
o Never tamper with safety devices.
Check their proper operation regularly.
o Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
o Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
o Never make adjustments or repairs with
the engine running.
o Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,
when necessary.
o Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
o Check brake operation frequently. Ad-
just and service as required.
o Be surethearea is clearofother people
beforemowing.Stopmachineif anyone entersthe area.
o Nevercarry passengersorchildren
evenwith thebladesoff.
o Do not mowin reverseunlessabsom
lutelynecessary.Alwayslookdown and behindbeforeandwhile backing.
o Nevercarry children.Theymayfall off
andbe seriouslyinjuredor interferewith safemachineoperation.
o Keepchildrenout of the mowingarea
and underthewatchfulcare ofanother responsibleadult.
o Be alert andturn machineoff if children
enterthe area.
o Beforeandwhen backing,lookbehind
anddownfor smallchildren.
o Mowup anddownslopes(15° Max), not
across.
o Removeobstaclessuchas rocks,tree
limbs,etc.
o Watchfor holes,ruts,or bumps.Uneven
terraincouldoverturnthe machine.Tall grasscan hideobstacles.
o Useslowspeed.Choosea lowgear
sothat youwill nothaveto stop orshift
while onthe slope.
o Avoidstartingor stoppingon aslope. If
tires losetraction,disengagetheblades
andproceedslowlystraightdownthe slope.
o If machinestopswhile goinguphill,
disengageblades,shiftinto reverseand
backdown slowly.
o Do notturnonslopesunlessnecessary,
andthen,turn slowlyandgradually downhill,if possible.
PRODUCT SPECIFICATmONS
GasolineCapacity1.25Unleaded andType: Regular
OilType SAE30 (above32°F)
'APFSG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter 3.5 Pints
W/O Filter 3.0 Pints
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH):
Tire Pressure: Front: 14 PSI
Charging System: 3 Amps Battery
Battery: Amp/Hr: 28
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-
neered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBmLmES
* Read and observe the safety rules. , Follow a regular schedule in main-
taining, caring for and using your tractor.
, Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_bWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
Forward:
1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9
Reverse: 1.4
Rear: t2 PSI
5 Amps Headlights
Min. CCA: 230 Case Size: U1R
In the state of California the above is re-
quired by law (Section 4442 of the Califor- nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAmR PROTECTmON
Congratulations on making a smart pup chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement: ° Expert service by our 12,000 profe-
sional repair specialists.
° Unlimited service and no charge for
parts and labor on all covered repairs.
° Product replacement if your covered
product can't be fixed.
° Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
° Fast help by phone- phone support
from a Sears technician on products requiring in-home repair, plus conve-
nient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap- pointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information
call 1-800-827-665&
SEARS mNSTALLATmON SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in
the U,S,A, call 1-800-4-MY-HOME®
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
@
(1) Hex Bolt 1/4-28 x 1-1/4
[__ Steering Wheel
I I
I I
Adapter
(1) Locknut 1/2-20
Seat
(1) Washer
@ 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(1) Locknut 1/4-28
Steering
Extension
Steering Shaft
Boot
Keys
(2) Keys
(1) Oil Drain Tube
For Future Use
Slope Sheet
Video Cassette
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUmRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in
the operating position (seated behind the
steering wheel).
--1/2 Hex Nut
.__ Large Flat
Washer
/
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
1/4 Locknut
Lower _ / _'_ _'_.. - ,
bl:eerlng _ ,. _ - ..----q
Shaft 1>/ ] "" . __'-Tab
_¢_ ;_-_::::_--1/4 Hex Bolt
! \ \
.... . - _,_ Slots
BEFORE REMOVmNG TRACTOR FROM SKmD
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
of tractor.
5, Pivotseat andpan forwardandas-
sembleadjustmentknoband flat
washerloosely.Donot tighten.
6, Lowerseat intooperatingpositionand
sit inseat.
7, Slideseat untila comfortableposition
isreachedwhich allowsyouto press clutch/brakepedalallthe waydown,
8, Getoff seatwithout movingitsad-
justed position,
9, Raiseseat andtightenadjustment
knobsecurely,
Seat
Shoulder Bolts
Flat Washer
Adjustment Knob i
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Seat
Label
Terminal
NOTE: You may now roll or drive your
tractor off the skid, Follow the appropriate
instruction below to remove the tractor
from the skid,
TO ROLL TRACTOR OFF SKmD (See
Operation section for mocation and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch!brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKmD (See
Operation section for mocation and function of controms) _WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gear- shift lever to Ist gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
mNSTALLMULCHER PLATE
(ff previousmy removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_f;_,CAUTION: Do not remove deflector
shield from mower.
Deflector
Shield
TO CONVERTTO BAGGmNG OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
CHECKTmRE PRESSURE
The tires on your tractor were ovedn- flated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
. Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower hous-
ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
Mulcher Plate
Latch Hooks
CHECK FOR PROPER POSmTmON OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIS T
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. ,/Become familiar with all controls - their
location and function. Operate them
before you start the engine. ,/Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I\1 "_
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW IGNITION
G (:::}:--- 0
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
oi
OVER TEMP
LIGHT
BATTERY REVERSE FORWARDFUEL OIL PRESSURE
®@@@@
AI-rACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which,
,_hlll/lll_llh_,
if not avoided, could result in death, serious injury
and/or property damage. FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
6
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
11
KNOW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Throttle/Choke
Control
Clutch/Brake Pedal
Ammeter
Attachment Clutch Lever
ignition Switch Light Switch
Parking Brake Lever
Position
Lift Lever Plunger
-- Attachment Lift Lever
Height
Adjustment
Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other atm
tachments mounted to your tractor. ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for dedutcMng and braking the tractor and
starting the engine. GEARSHIFT LEVER _ Selects the speed
and direction of tractor.
IGNmTmON SWITCH - Used for starting and stopping the engine.
LmFT LEVER PLUNGER _ Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSmTION mTurns the
headlights on and off. PARKmNG BRAKE LEVER _ Locks clutch/
brake pedal into the brake position. THROTTLEICHOKE CONTROL _ Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKmNG CRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever "Engaged: Position
nition Key
Throttle/
Choke Control
Clutch/ Brake Pedal
"Disengaged" "Brake" Lever
Position Position
STOPPING MOWER BLADES -
o To stop mower blades, move attachment
clutch lever to "DISENGAGED" position.
GROUND DRWE - o To stop ground drive, depress clutch!
brake pedal all the way down.
o Move gearshift lever to neutral (N)
position.
ENGINE - o Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position and allowing engine to
idle before stopping may cause engine to "backfire".
o Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use,
o Never use choke to stop engine.
,"Disengaged"
Position
Parking Brake
"Engaged"
Position
Gearshift
iMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
o Operating engine at less than fuji
throttle reduces the battery charging
rate.
o Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
iMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height. o Grasp lift lever. o Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-t/2 to 4". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
13
o The average lawn should be cut to ap m
proximately 2ml/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
o For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip_
ment on rough, rolling terrain or hills,
1. Select desired height of cut,
2, Start mower blades by engaging at_
tachment clutch control,
TO STOP MOWER BLADES
disengage attachment clutch control,
_ICAUTmON: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place,
TO OPERATE ON HmLLS _IIWARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
o Choose the slowest speed before starb
ing up or down hills.
o Avoid stopping or changing speed on
hills,
o If slowing is necessary, move throttle
control lever to slower position.
o If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posim
tion and engage parking brake.
o Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
o To restart movement, slowly release
parking brake and clutch!brake pedal.
o Make all turns slowly.
TO TRANSPORT o Raise attachment lift to highest position
with attachment lift control.
o When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
o Do not push or tow tractor at more than
five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
TOWmNG CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor, BEFORE STARTmNG THE ENGmNE CHECK ENGINE OraLLEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL:' mark on dipstick is
reached. Do not overfill.
o For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
o To change engine oil, see the Mainte-
nance section in this manual.
14
ADD GASOLmNE
* Fill fuel tank to bottom of filler neck, Do
not overfill, Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life), Do not mix oil with gasoline, Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness,
,I_ICAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame, IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage, Acidic gas can damage the fuel system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information, Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine,
1, Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2, Place gear shift lever in neutral (N)
position,
3, Move attachment clutch to disengaged
position.
4, Move throttle control to choke position,
NOTE: Before starting, read the warm
and cold starting procedures below,
,
Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle control to the fast position.
, The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme- diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
, The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
15
MOWING TIPS o Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
o The left hand side of mower should be
used for trimming.
o Drive so that clippings are discharged
onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
o When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
}u
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
o The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut- ting action of the blades.
o Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
For best results, adjust the mower cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re- duce your width of cut on each pass and
mow slowly.
00272
o If grass is extremely tall, it should be
mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
o Do not mow grass when it is wet.
Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
o Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
o When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
MAX 1/3
o Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to the first cut path.
o Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
16
.AINTENANCESCHEDULE
AS YOU COMPLETE REGULAR SERVICE
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners if I_s if A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart if if
O Check Battery Level _4
R Clean Battery and Terminals _ I_
Check Transaxle Cooling Check V-Belts I_
Check Engine Oil Level if Change Engine Oil (with oil filter) 1_1,2
E Change Engine Oil (without oil filter) _1,2
N Clean Air Filter 1_2 G Clean Air Screen _2
NI Inspect Muffler/Spark
E Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins I_ 2 Replace Spark Plug I_ if Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions,
Arrester
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual. o At least once a year you should replace
the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air=fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and interlock systems for proper operation.
5. Check for loose fasteners.
/__ERVICEDATES
,/
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum,
Do not overtighten.
LUBRICATION CHART
@ S_ Zerk
@Front Wheel ,
Bearing
Zerk
@Engine .
(gSAE 30 or 10w30 Motor Oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
iMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the selfqubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
-- @ Spindle Zerk
@Front Wheel
Bearing Zerk
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