Craftsman 917273383 Owner’s Manual

Owner's Manual
ICRRFTSMIIN°I
17.5 HP, 42" Mower Electric Start
Automatic Transmission
Model No.
917.273383
This product has a mowemission engine which operates engine, read and understand this Owner's Manuak
For answers to your questions
Read and follow aH Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
about this product, Call:
1-800°659°5917
Sears Craftsman Help Line 5 am = 5 pm, Men =Sat
Warranty................................................2
SafetyRules..........................................3
ProductSpecifications...........................6
AssemblyPre-Operation........................8
Operation.............................................11
Maintenance.......................................18
MaintenanceSchedule........................18
ServiceandAdjustments.....................23
Storage................................................29
Troubleshooting...................................30
RepairParts.........................................34
SearsService........................BackCover
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthedate ofpurchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedandtunedupaccordingtothe instructionsinthe owner'smanual, Searswillrepairor replacefreeofchargeany parts thatarefoundtobedefectivein
materialor workmanshipaccordingtothe guidelinesof coveragelistedbelow.Searswill alsoprovidefree laborfor these applicablewarrantedpartsforthetwofullyears.During
thefirst 30 daysof purchase,therewillbenochargesto servicethe productatyour
homefor issuescoveredbythis warranty.(Seeexclusionsbelow). Foryour conve- nience, INHOMEwarrantyservicewill still beavailableafterthefirst 30 daysof pur-
chase, butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis
droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME@.This warrantyappliesonlywhilethisproductis within
the UnitedStates. ThisWarrantydoesnot cover:
Expendableitemswhichbecomeworn duringnormaluse,includingbut not limitedto blades,spark plugs,aircleaners,belts,andoilfilters.
StandardMaintenanceServicing,oilchanges, ortune-ups Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,such as nails, thorns,stumps,orglass.
Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damage
causedby towingobjects beyondthecapabilityof theridingequipment,impacting objectsthat bendtheframeor crankshaft,or over-speedingthe engine.
Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-
trical and mechanicaldamagecausedbyimproperstorage,failureto usetheproper gradeandamountofengineoil,failureto keepthe deckclear offlammabledebris,
orfailuretomaintaintheequipmentaccordingto theinstructionscontainedinthe owner'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami- natedoroxidized(stale). Ingeneral,fuelshould beusedwithin30 daysof its pur-
chasedate.
Normaldeteriorationand wearofthe exteriorfinishes,or productlabelreplacement. Ridingequipmentusedforcommercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfrom dateofpurchase,if anybatteryincludedwiththis ridingequip-
mentprovesdefectivein materialor workmanshipandourtestingdeterminesthebattery
will not holda charge,Searswill replacethe batteryatnocharge. Duringthefirst30
daysof purchase,therewill be nochargesto replacethe batteryatyourHOME. After
thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewill still beavail-
ablebut atrip chargewill apply.Thischargewillbewaivedifthe Craftsmanproductis droppedoffat an authorizedSears location.Forthe nearestauthorizedSearslocation,
pleaseca[[1-800-4-MY-HOME@.
This batterywarrantyappliesonlywhilethis productiswithinthe UnitedStates. Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which
vary,fromstateto state.
Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179
2
JiVIPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
,_WARNJNG: In order to prevent ac- cidental starting when setting up, trans-
porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_U_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
_f_,WARNING: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
,_WARNING: Engine exhaust, some of its constituents, and certain vehicle com-
ponents contain or emit chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm.
,_WARNING: Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
L GENERAL OPERATION
* Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting. Only allow responsibJe adults, who are
familiar with the instructions, to operate the machine.
, Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade. Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers. Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place. Slow down before turning. Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs. Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un- loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves
and others from serious injury.
Keep machine free of grass, leaves or
other debris build=up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
JL SLOPE OPERATION
Slopes are a major factor reJated to loss- of-control and tipover accidents, which can
result in severe injury or death. AJl slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do
not mow it.
3
DO:
Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.
Taft grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
o Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep slopes.
ill. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never as- sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
iV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition. Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them. Check brake operation frequently. Ad-
just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down and
behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult. Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
5
PRODUCT SPECIFmCATmONS
Gasoline 1.25 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC
(GAP: .030") Ground Speed Forward: 5.2
(MPH): Reverse: 2.7 Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt 27-35 Ft. Lbs. Torque:
CONGRATULATmONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSmBIUTIES
Read and observe the safety rules. Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_,WARNmNG: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAmR PROTECTION
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec- tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourseff from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
, Unlimited service and no charge for
parts and labor on all covered repairs.
* Product replacement if your covered
product can't be fixed.
, Discount of 10% from regular price of
service and service-related parts not covered by the agreement; also, 10%
off regular price of preventive mainte- nance check.
* Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your
new purchase for years to come. Pur- chase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1o800o827=6655.
SEARS INSTALLATmON SERWCE
For Sears professional installation of
home appliances, garage door openers, water heaters, and other major home
items, in the U.S.A. call 1o800o4o1_Yo
HOME®
6
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
Steering j
Boot _
(1) Locknut
1/2-20 _ (1) Locknut
1/4-28
_ __] Steering
' ,, ' Wheel Adapter
Seat
(1) Washer 17/32 x 1-3/16 x 12
Gauge
(1) Hex Bolt
1/4-28 x 1-1/4
Extension
Shaft
_ Steering
_(1) Knob
For Future Use
Keys
Slope Sheet Video Cassette
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUmRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
Steering
Wheel
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
1/4 Locknut
parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVmNG TRACTOR FROM SKID
ATTACH STEERmNG WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
mMPORTANT: Tighten bolt and nut se- curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large fiat washer, 1/2 hex
nut and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
Slots
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. HOW TO SET UP YOUR TRACTOR
mNSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
8
5. Pivot seat and pan forward and as- semble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which atlows you to press
clutch/brake pedal atl the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat
ShouUder BoUts
Fiat Washer
Adjustment Knob l
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
Seat Pan
Terminal
Terminal
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for mocation and function of controms)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place freewheel control in "trans- mission disengaged" position (See "TO
TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shbid up against tractor.
TO DRmVE TRACTOR OFF SKID
(See Operation section for mocation
and function of controms)
_,WARNmNG: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a welPventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position. (See "TO
TRANSPORT" in the Operation section of this manual).
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
7. Start the engine. After engine has started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
11 .Turn ignition key to "STOP" position. Continue with the instructions that follow.
9
mNSTALL MULCHER PLATE
(if previousmy removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mutcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_I, CAUTmON: Do not remove deflector
shield from mower.
MuUcher
Deflector ShieUd
TO CONVERTTO BAGGmNG OR
DISCHARGmNG
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulching blades are designed
for discharging and bagging also.
Plate
Latch Hooks
CHECK TIRE PRESSURE
The tires on your tractor were overinfiated at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSmTmON OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual.
VCHECKMST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.
Please review the following checklist: ,/ All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tight-
ened securely. ,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
fiated at the factory). ,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). ,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. ,/Check wiring. See that all connections
are still secure and wires are properly
clamped. ,/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe oper-
ating condition. ,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I\1 o,. o
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
G @ G o;I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
,T,
OVER TEMP FUEL OIL PRESSURE
LIGHT
BATTERY REVERSE FORWARD
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicatesa hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicatesa hazard which, if not avoided, could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
6
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
(SEE SAFETY RULES SECTION)
11
KNOW YOUR TRACTOR READTHINSOWNER'SMANUALAND SAFETYRULESBEFOREOPERATmNGYOUR
TRACTOR
Comparethe illustrations'withyour tractortofamiliarizeyourselfwith the locationsof
variouscontrolsandadjustments.Savethis manualfor future reference.
Throttb/Choke
Control Attachment
Clutch/Brake Pedal
Freewheel Control
Ammeter
Attachment CDtch Lever
ignition Switch
Light Switch Position
.::. --::--.. ger
Lift Lever
Parking Brake Lever
Approx.
Speed Motion Control
3 MPH
2
1
Lever
Our tractors conform to the safety standards of the
American National Standards anstitute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTmON CONTROL LEVER - Selects the speed and direction of tractor.
mGNmON SWmTCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
UGHT SWmTCH POSITION - Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
FREEWHEEL CONTROL = Disengagages transmission for pushing or slowly towing the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKmNG BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal.
Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment CUutchLever
Throttle/
Choke \ ControU\
Clutch/ "Disengaged" Brake Position
"Disengaged" "Brake.... Engaged"
Position Position Position
STOPPmNG
MOWER BLADES -
To stop mower blades, move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down. Move motion control lever to neutral (N) position.
mMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position and allowing engine to
idle before stopping may cause engine to
"backfire".
"Engaged" Position
Ugnition Key
Motion Control Lever
_-_ Parking
Brake
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine. mMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
_,CAUTmON: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the motion control lever.
1. Start tractor with motion control lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTmNG HEmGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever. Press plunger with thumb and move
lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
,, The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
,, For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_I, CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachemnt
', If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
,, Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed. ,_ To restart movement, slowly release
parking brake and clutch/brake pedal.
,_ Slowly move motion control lever to
slowest setting.
,, Make all turns slowly. TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest posi- tion with attachment lift control.
2. Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
,, Do not push or tow tractor at more than
two (2) MPH.
,, To re-engage transmission, reverse
above procedure.
Transmission Engaged
Position
TO OPERATE ON HILLS
,_,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. ,, Choose the slowest speed before start-
ing up or down hills.
,, Avoid stopping or changing speed on
hills.
,, If slowing is necessary, move throttle
control lever to slower position.
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
14
TOWING CARTS AND OTHER ATTACH-
rvIENTS
Tow only the attachments that are recom-
mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTmNG THE ENGmNE CHECK ENGmNE OraL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULF' mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the
oil viscosity chart in the Maintenance
section of this manual). To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOUNE
Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in-
crease carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to
assure fuel freshness.
,_I, CAUTmON: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. mMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the fuel system
should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
TO START ENGmNE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to disengaged
position.
5. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING ( 50 ° F and below)
7. When engine starts, allow engine to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control
to fast position. This may require an engine warm-up period from several
seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
(See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.)
PURGE TRANSMISSmON
To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any trapped air inside the trans-
mission which may have developed during shipping of your tractor.
mMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.
2. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
3. Slowly move motion control lever to full forward position and hold for five
(5) seconds, or approximately 40 feet. Slowly move lever to full reverse posi- tion and hold for five (5) seconds, or approximately 20 feet. After the tractor
moves approximately 20 feet in reverse
return the motion control lever to the
neutral (N) position. Repeat this proce- dure three (3) times.
Your transmission is now purged and now ready for normal operation.
16
MOWmNG TraPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming. Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting. When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
1
MULCHmNG MOWING TIPS mMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried, the newly cut area will not be exposed to direct sunlight.
For best results, adjust the mower cutting height so that the mower cuts
off only the top one=third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
J
00272
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
MAX 1/3
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
MA,.TE.A.CESC.EOU'E
FILL IN DATES /_/_X'x_'_/_ _ " AS YOU COMPLETE /__/_ _4 _/_/O.Oq.7"
REGULAR SERVICE /_r/_'Ac_I_SERVICE DATES
: hh:; kkBira:p r:::_;i° n _
Check Operator Presence and
i Interlock Systems I_
R Check for Loose Fasteners If I_s If
A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart I_ If O Check Battery Level 1_4
R Clean Battery and Terminals I_ If
Check Transaxle Cooling Check V-Belts If
Check Engine Oil Level If I_ Change Engine Oil (with oil filter) I_1,_ If
E Change Engine Oil (without oil filter) 11_1,2 I_ N Clean Air Filter 1_2
G Clean Air Screen 1_2
Inspect Muffler/Spark
i= Replace Oil Filter (If equipped) _1,2
Clean Engine Cooling Fins If Replace Spark Plug If If
Replace Air Filter Paper Cartridge 1_2 Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions,
Arrester
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
v'
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten,
LUBRICATION CHART
_0SF Spindle
Zerk __r Zerk
n
(J}Front Wheel ;(OFront Wheel
Bearing ........ ,L_Beanng Zerk
Zerk
@Engine ,, ,, "--,,
i i
,,! !
, ', 01964;
_f_General Purpose Grease _2PREFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
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