Craftsman 917273321 Owner’s Manual

Owner's Manual

CRflFT [MRN*

26.0 HP ELECTRIC START

50" MOWER. AUTOMATIC

GARDEN TRACTOR

Model No.

917.273321

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Esta.tes, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty .;.................................. ;............. 2

Safety Rules, ......................................... 2

Product Specifications .................. i........ 5

Assembly ............................... ......, .......... 8

Operation .............................................. 12

Maintenance Schedule ............... .'......... 19

LIMITED TWO YEAR WARRANT.Y ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubdcated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:.

• Expendable items which become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATI'ERY For ninety (90) days from date of pumhase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman dding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to

state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 19

Service and Adjustments ...................... 23

Storage ................................................. 31

Troubleshooting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, tO operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck. •

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes, unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing actiVity.Never

assume that children.will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running.Allow en-

gine to coo|before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel

container insidewhere there is an open flame, such as a water heater.

• Never, run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts,tight and keep equip-

ment in good condition. Check their proper operation regularly.

_ Never tamper with safety devices.

Keep machine free of grass leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment ifyou

strike an object. Repair, if necessary, before restarting.

• Nevermakeadjustmentsorr_paimwith theenginerunning.

• Grass catcher components are =_ubject

to wear, damage, and deterioration, which could expose movingparts or

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

allow objectsto be thrown. Fre_luently check components and replace with

manufacturer's recommended parts, when necessary.

• Be sure the area is clear of other people = Mow up and down slopes (15° Max), nc

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- •

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off ° and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area •

and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneve terrain could overturn the machine. Tal,

grass can hide obstacles.

Use slow speed. Choose a low gear sc that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. I1

tires lose traction, disengage the blade.,

and proceed slowly straight down the

slope.

Do not turn on slopes unless necessar_ and then, turn slowly and gradually

downhill, if possible.

_Look for this symbol to point out impor- tant safety precautions. It means CAU-

TION!!! BECOME AWARE!H YOUR SAFE-

TY IS INVOLVED.

,_CAUTION: in order to prevent acciden-

tal starting When setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot c0htact spark plug.

,_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 10W-30

API-SF/SG/SH): (above 32°F}

SAE 5W-30

(below 32°F)

OIL CAPACITY: WiFILTER_ 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YC

(GAP: .030") GROUND SPEED FORWARD: 5.8

(MPH): REVERSE: 2.1 TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS@ 3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE: UlR

BLADE BOLT 27-35 FT. LBS, TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor preperly. Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on thisproduct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using yQur tractor.

• Follow the instruct ons under "Ma nte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(11)Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2)_Washers 17/32 x 718x 16 Ga_4

(2) NylonLocknuts3/8-16

'_IIlllllllllll'_1_

_- (2) HexBolts 3/8-16 x 1

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

(Single Loop)

Parts packet separately in carton

Seat

Video

Cassette

IL ,/

Nose Roller

Steering Wheel

Parts Bag Manual

Parts Bag contents not shown fullsize

Steering. Steedng

Wheel Insert _ • ,_

<:_ . (2) FrontLinkAssemblies

(2) Keys

Sleeve

StseringSleeve

Extension

_'L NoseRoller

._ _9 8ra_kots

Slope Sheet

(4) Brackets (4) AdjustJrlg Bar

ashers3/8x_4C_L_

(12) Carriage Bo_ts (12) Crownlock Nuts

5/16-18 x 5/8 3/8-16

@ , ,,w

(4) Locknut 3/8-16 (4) Shoulder Bolt

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Reviewthe video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socketwrench set will make assembly

easier. Standard wrench sizesyou need are listedbelow.

(1) 9116"wrench (1) 3/4" Socket w/ (1)Pliers drive rachet

(1) 112"wrench (1) Phillips Screw- (1) Utilityknife driver

(1) "[]repressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are inthe operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steer- ing shaft.

° Align tabs and press steering sleeve

extension into bottom of steering wheel.

are horizontal (left to right) and slide

i osition steering wheel so cross bars

onto steering wheel adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

i i_i _.-.- Steering

I_Hex Bolt _..._- Lock Washer

Large Flat

__ Washer

Steedng

Steering Wheel Wheel Adapter

Steering _ Tabs Sleeve I

Extension __ -__

,\\

Shaft ' I_l

Sleeve __-", //

Steering "i

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

ment lift lever to itshighest position. Release parking brake by depressing

i ress lift lever plunger and raise attach-

clutch/brake pedal. Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

• Remove mower and packing materials.

• Remove ties from V-belts.

CHECKBATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat-

tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

S,, ,j"*

: _ _ Label

, ...-'_

"",...,,,

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat untila comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get offseat without moving itsadjusted

position.

• Raise seat and tighten adjustment knob

securely.

CHECKTIREPRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is importantfor best

cutt ng performance.

• Reduce tire pressure to PSI'shown in =PRODUCT SPECIFICATIONS" on page

5 of this manual,

CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake ispropedy

adjusted. See =TOADJUST BRAKE" =nthe Service and Adjustments section of this

manual. ASSEMBLE GAUGE WHEELS AND

BRACKETS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower• Be sure they are proper- ly adjusted to ensure optimum mower per-

formance.

• Attach front gauge wheel brackets marked front left (FL), front right (FR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation

do not tighten Iocknuts until all carriage bolts have been installed.

• Attach rear gauge wheel brackets marked rear left (R L), rear right (RR) to

mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not tighten Iocknuts until all carriage

boltshave been installed.

• Slide gauge wheel bar down into bracket

channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder

bolts, 3/8 washers and 3/8-16 center

Iocknuts and tighten securely.

• Adjust gauge wheels to highest position

for ease of mower deck assembly.

• Adjust gauge wheels before operating

mower as shown in the operation sec-

tion of this manual.

Seat Pan Sea_

Adjus__tnt "_ LFlat Washer Knob

Retainer

Gauge Wheel MountingBracket

Adjusting

Bar \

Shoulder, \ Bolt 3/8 Washer _'_

lil

vhee, I

3/8-16 Center_ _ _ Locknut .'

Cmwnl_k

N_s

Carriage

3olts

TO ATTACH NOSE ROLLER

• Position brackets, 17/32 x 7/8 :_ 16 gauge washers, and nose roller between deck

mounting brackets as shown. Be sure to position brackets on correct side, as

shown.

• Install 3/8-16 x I hex bolts and 3/8-16 lock nuts as shown. Tighten hardware secure- ly.

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

Tab Hole

Nose Roller _ "

Nex

"A'BracketTab

/ =B" Bracket

Tab

Lock Nut

Washer

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis- charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the left hand front mower bracket and left

Double Loop Retainer Spring

(Inward poll Suspension deck pins) Arms

Chassis Bracket

hand front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in right hand

front suspension bracket only and retain with single loop retainer spring as

shown.

• Slide right side of mower back and install link in top hole of right hand front mower bracket. Retain with single loop retainer spring as shown.

• Turn height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

Front

Front Mower Suspension Bracket Brackets

Front Link

Gauge Wheel

Double Loop Retainer Spring

Single Loop Retainer Springs

Discharge

Guard

Anti-Sway Bar

Idler Pulley

• Place the suspension arms on inward pointing deck pins. If necessary, rock

and raise front of mower to align deck pins with the holes in suspension arms.

Retain with double loop retainer springs with loops down as shown.

• Connect anti-sway bar to chassis brack- et under left footrest and retain with

double loop retainer spring.

•Tum height adjustment knob clockwise to remove slack from mower suspen-

sion.

• Raise deck to highest position.

• Adjust gauge wheels before operating"

mower as shown in the Operation sec-

tion of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "1"O LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

v" CHECKLIST

Please review the following checklist:

/ All assembly instructions have been

completed.

/ No remaining loose parts in'cation. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

•/ All tires are properly inflated. (For ship- ping purposes, the tires were overinflat-

ed at the factory).

/ Be sure mower deck is propedy leveled

side-to-side/fmnt-to-rear for :best cutting results. (Tins must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are muted properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in drive position.

While learning how to use your tractor, pay extra attention to the following impor-

tant items: ,/Engine oil is at proper level.

4" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

•/ Become familiar with all controls - their location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe operat- ing condition.

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and =PURGE TRANS-

MISSION" in the Operation section of

this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE

REVERSE FORWARD FAST SLOW

OIL PRESSURE LIGHTS ON OVER TEMP "_

MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LIGHT

LOCKED

L <®>SI

LOW PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrationswith your tractorto familiarize yourself with the locationsof

various controlsand adjustments. Save this manual for future reference.

LightSwitch

Hourmeter Ignition

Switch

Ammeter

Throttle Control

Clutch/Brake

Choke Contml

Position

Attachment

Clutch Switch

Lift Lever Plunger

Lift Lever

Brake

Height

Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH: Tums the headlights on and off.

THROTTLE CONTROL: Used to control

engine speed. ° CLUTCWBRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine. CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

IGNITION SWITCH: Used for starting and

stopping the engine.

Mo_o_

Control Lever

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its

position.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tra<_torwith the engine off.

HOURMETER - Indicates hours of opera-

tion.

Theoperationof anytractorcan resultinforeignobjectsthrownintothe

eyes,whichcanrest]itinsevereeyedamage.Alwayswearsafetyglasses oreye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor isequipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal intofull

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" positionand release pressure

from clutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure parking brake will hold tractor secure,

Throttle Push-In to Attachment Clutch

Control =Disengaged" Switch PullOut To

....... \ __ "Engage" \

ClUt_sen_aqed , "_=al_ingBrake

p_ p-_._._n=_'" =Engaged" Position Position

STOPPING MOWER BLADES -

• To stop mower blades, move attach- ment clutch switch to =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive,'depress clutch/brake pedal into full =BRAKE"

position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

• Turn ignition key to "OFF" position and

remove key. Always remov e key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause

the battery to be dishcarged (dead). NOTE: Under certain conditions when

tractor is standing idle with the engine run- ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_.CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake

pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tum-

ing the height adjustment knob in

desired direction.

• Turn knob clockwise (G) to raise cutting height. ,

• =urn Knoo counterclockwise (,..,'))to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches dudng

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to desired cutting height.

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert

clevis pin. Gauge wheels should be slightly off the ground,

• Replace retainer spdng into clevis pin.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of

the mower deck.

_,CAUTION: Do not operate the mowe_

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

A.CAUTION: Do not ddve up or down

hills with slopes greater than I5 ° and do

not ddve across any slope. Use the slop_

guide provided at the back of this manual

• Choose the slowest speed before starl

ing up or down hills.

• Avoid stopping or changing Speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

clutch/brake pedal quicklyto brake posi

i f stopping is absolutely necessary, pusl

tion and engage parking brake.

Move motion control lever to neutral (N,

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all tums slowly. _.

Attachment Clutch Attachment Lift Lever

Switch PullOut To High Position

=E_aoe"_ / Low

_:..:.JPositior

i'YDischarge

_'\ Guard

Re,a,no,

;f_ clevis

',i'_'_' Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

• Start mower blades by engaging attach- ment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

Push In To _-_

.o,soogo0 .

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling posi-

tion. Freewheel controlis located at the

rear drawbar of tractor.

• Raise attachment liftto highest position

with attachment liftcontrol.

• Remove retainer springfrom freewheel control rod.

• Push control rod in to disengage trans-

mission and reinsert retainerspdng into

control rod hole now on back side ofthe

bracket.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropdate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip-

stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on

dipstick is reached. Do not overfUL

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

,_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to =DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• insert key into ignition and turn key

clockwise to =START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slight-

ly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F ANI_ BELOW)

• When engine starts, slowly push.choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slight-

ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up period from several seconds to several minutes,

depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Release the parking brake and let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done dudng the engine warm up pedod.

• The attachments can be used dudng the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: A high altitude (alCove 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION _CAUTION: Never engage o,'disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor. IMPORTANT: Should your transmission

require removeal for service or replace-

ment it should be purged after reinstalla- tion before operating the tractor.:

• Place tractor safely on level surface with engine off and parkin_ brake Set.

• Disengage transmiss,on by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine is running move throt-

tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

_osition and hold for five (5) seconds.

ove lever to full reverseposition and

hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic ddve sys- tem.

• Move motion control lever to neutral (N) position: Shut off engine and set parking

brake.

• Engage transmission by placing free- wheel control in ddving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to half (1/2) speed. With

motion t_ontrol lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi- mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used w.hen the mower housing is attached to;tractor.

• Mower should be properly leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in,the

Service and Adjustments section of this manual.

• Use the runner on the right _and side of mower as a guide, The blade cuts

approximately an inch outside the run- ner.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, ddve- ways, etc. After one or two rounds, mow

in the opposite direction making left hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dded clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

AS YOU COMPLETE _"_.(I_€_

Check Operator PresSr(wceand

T I_edock Systems * V'

R Check for Loose Fasteners If 1#17 t#€

Sharpen/Replace Mower Blades

T LubricationChart I# €

0 Check Battery Level

R Clean Battery andTermin_ds I##

Check Trsnsaxle Cooling If AdjustBlade Belt(s)Tension ll_s AdjustMotion Drive Belt(s) Tension V's

Check Engine Oil Level _ li_

Ei Clean AirFdter _:

N Clean Air Soreen

G Inspect MuffledSpark Arrester

Replace Oil Filter (If equipped) l_t;

Repl_,e Spark pl_g

N Cleon Engine Cooling Fins _2

Replace Air FilterPaper Cartridge Replace Fuel Fdter If

1. Change_ oftenwheno_oe.dlngundera heavyloador inhighambientlemperettwes. 5 - ff equippedv,_h_justable systore. 2 * _ moqeoSenv_en op4md_g _ dtdyor duslyo0nd_ions. 6. Not reqund I e_/_ppedwith nW_anance-f_l Mflery

3 - Ifeo_lppodwflho_lllte¢,chmlgeo_1eveP/50 hour_. 7* Tightenfmrdaxle pM_ bol Io 35fL-I_ msdmum.

4. Re#lacebladesmo_ oftenv.t_n mowtn9In_nW so_ Do notovertlghtee.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover (T)Tie Rod Ball Joints items that have been subjected to operator .,-= v

abuse or negligence. To receive full value (,_Spindle Irom the warranty, operator must maintain

tractor as instructea in this manual. Some _Fron" adjustments will need to be made periodi- _'_wh,,_,

cally to propeny maintain your tractor. :.""_." All adjustments in the Service and Zerk

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the .

spark plug_ clean or replace air filter, ana cneck blaaes and belts [or wear. A new

pearl

Bearing--" _ | _ _ | _ Bearing

Zar,

(_)Steering I I-..-Engine

Sector-Ill I I I

spark plug an.d clean air filter .assure proper air-fuel mixture and heup your engine run better and'last longer.

BEFORE EACH USE

• Check engine oil level.

Check brake operation.

Gear Teet_

Zerk-----_ p----,_I-r_Spindle Zerk(_)

I Front ._

'_, J Wheel

Check op,erator presence ana interlocK t'_General Purpose Grease

Check tire pressure. _ . . (_)Spray SiliConelubriant (Move Bootsto Lubricate)

svstems ror proper operation. ,_ Refer to Customer Responsibilities ENGINE" L;neck for loose rasteners. _ Section

IMPORTANT: Do not oil or grease the pivot ings. If_,ou feel they must be lubricated, use points which have special nylon bearings, only a dry, powdered graphite type lubricant Viscous lubricants will attract dust and dirt that sparingly.

will shorten the life of the self-lubricating bear-

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed'in highest gear, then brake must b.e adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments section of th=s manual).

TIRES

• Maintain proper air pressure in alltire_

(See =PRODUCT SPECIFICATIONS"

on page 5 of this manual).

• Keep tiresfree of gasoline, oil,'or insect control chemicals which can h_rm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rotand corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac- tor does not function as described below,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the qperator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp, Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to. blades.

• Remove'bex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Blade Mandrel

Center Hole Assembly

Flat

Washer

Hex Bolt

(Grade

8)* _ rUp

*A Grade 8 heat treated boitcan be

identified by sixlines on the bolthead.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.,Care should be taken to keep

the blade balanced. An unbalanced blade will cause excessive vibration and even- tual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade• The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

Center Hole_,,._ .///

Bo,tor

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

life.

Star

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter- minals can cause the battery to =leak"

power.

• Remove terminal guard.

• Disconnect BLACK batteryocable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and.

dry.

• Clean terminals and battery cable ends

with wire brush until bright. .

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. TRANSAXLE COOLING ..

The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for

the life of the transaxle. ,Should the transaxle over leak or require servicing,

contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating tem-

perature.

"F -,10* G" IO, =G" _o' IG* iO, 10G"

I TIEMPEP_'i_U_ RANGE_ATED _ klEl(TOil. _ /

Change the oil after every 50 hours of

operation or at least once a year if the tractor is not used for 50 hours in one

year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil

level. TO CHANGE ENGINE OIL :

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.,

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" on page 5 of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

=FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air

Screen

Oil Drain

Oil Fill

Cap/Dipstick

CLEAN 'AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or

compressed air to remove dirt and stub- born dried/gum fibers.

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